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LPK1240K Hydraulic Crimping Tool

Greenlee Tools, Inc.

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

3

IMPORTANT SAFETY INFORMATION

SAFETY 

ALERT 

SYMBOL

This symbol is used to call your attention to hazards 

or unsafe practices which could result in an injury or 

property damage. The signal word, defined below, 

indicates the severity of the hazard. The message 

after the signal word provides information for pre-

venting or avoiding the hazard.

Immediate hazards which, if not avoided, WILL result 

in severe injury or death.

Hazards which, if not avoided, COULD result in 

severe injury or death.

Hazards or unsafe practices which, if not avoided, 

MAY result in injury or property damage.

Read and understand all of the 

instructions and safety information 

in this manual before operating or 

servicing this tool. Refer also to the 

Instruction Manual, which is listed 

under “Other Publications.”
Failure to observe this warning 

could result in severe injury or death.

Skin injection hazard:
•  Do not use hands to check for 

leaks.

•  Do not hold hose or couplers 

while the hydraulic system is 

pressurized. 

•  Depressurize the hydraulic system 

before servicing.

Oil under pressure easily punc-

tures skin, causing serious injury, 

 gangrene, or death. If you are 

injured by escaping oil, seek medical 

 attention  immediately.

Wear eye protection when operating 

or servicing this tool. 
Failure to wear eye protection could 

result in serious eye injury from 

flying debris or hydraulic oil. 

Wear hearing protection when using 

this tool. 
Long-term exposure to high noise 

levels could result in hearing loss.

The hydraulic cylinder may be hot 

during and after operation. Hot sur-

faces can cause serious burns.

Keep hands away from dies when 

crimping.
Failure to observe this warning 

could result in severe injury or death.

Summary of Contents for LPK1240K

Page 1: ...ng Tool 12 ton Serial Code FYE 99932270 REV 4 2019 Greenlee Tools Inc 10 19 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Re...

Page 2: ...YE Keep this manual available to all personnel Replacement manuals are available upon request at no charge at www greenlee com Other Publications Instruction Manual Publication 99932245 SAE Standard J...

Page 3: ...vicing this tool Refer also to the Instruction Manual which is listed under Other Publications Failure to observe this warning could result in severe injury or death Skin injection hazard Do not use h...

Page 4: ...power source Accidental start up can result in serious injury Failure to observe this warning can result in severe injury or death Hydraulic oil can cause skin irritation Handle the tool and hoses wit...

Page 5: ...was not disturbed during Step 3 Tool Setup This tool can be used on either open center or closed center hydraulic systems Open Center Setting 1 With the ram retracted disconnect the crimping tool fro...

Page 6: ...e trigger side remove the spool OD O ring 38 from the handle 8 Remove cap 50 copper washer 49 adjusting screw 48 spring 47 and valve pin 46 from the handle 9 Remove retaining ring 64 ball stop 63 and...

Page 7: ...Install the ball 62 ball stop 63 and retaining ring 64 2 Install two 1 8 pipe plugs 45 into the handle 26 3 Install the O ring 24 onto the tube assembly 22 Slide the tube assembly into the handle 26...

Page 8: ...r Rockford IL 61109 2988 USA 815 397 7070 8 Illustration 2 4 9 54 6 11 12 61 13 51 27 40 39 37 38 22 45 10 5 17 8 18 7 25 24 25 30 32 34 31 33 28 26 41 42 43 35 36 40 47 46 50 48 49 56 67 55 20 14 29...

Page 9: ...5 O ring 437 x 562 x 062 68 1 36 43401 50434012 Washer 75 x 50 x 03 1 37 42865 50428651 Spring valve plunger 1 38 O ring 562 x 750 x 093 68 1 39 41095 50410952 Cap 1 40 Retaining ring 750 2 41 5206324...

Page 10: ...d IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 3...

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