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SG4-854 Shotgun Shoe Group for 854DX Electric Bender

Greenlee Tools, Inc.

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

2

All specifications are nominal and may change as design 

improvements occur. Greenlee Tools, Inc. shall not be liable for 

damages resulting from misapplication or misuse of its products.

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Other Publications ......................................................... 2
Important Safety Information .....................................3–4
Bending Attachment Group .......................................... 5
Setup ..........................................................................6–7
  Installing the Roller Support ...................................... 6
  Installing a Shotgun Bending Shoe ........................... 7
  Pendant Setup ........................................................... 7
Operation ....................................................................8–9
  Bending Conduit ........................................................ 8
  Length Indicator ......................................................... 9
Illustrated Bending Glossary ....................................... 10
Bending Instructions ................................................... 11
Additional Bending Instructions .................................. 11
Additional Bending Tables ........................................... 12
Illustration and Parts List ............................................. 13

Description

The Greenlee SG4-854 Shotgun Shoe Group is intended 

to bend four sticks of conduit on the Greenlee 854DX 

Electric Bender. The shotgun shoe includes accessories 

for bending four sticks of the  following types of conduit:
•  1/2" to 1" rigid
•  1/2" to 1" IMC
•  3/4" and 1" EMT
The SG4-854 also includes a length stop for fast setup 

of identical bends.

Safety

Safety is essential in the use and maintenance of 

Greenlee tools and equipment. This instruction manual 

and any markings on the tool provide information for 

avoiding hazards and unsafe practices related to the 

use of this tool. Observe all of the safety information 

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel 

with the safe operation and setup procedures for the 

Greenlee SG4-854 Shotgun Shoe Group.
Keep this manual available to all personnel.
Replacement manuals are available upon request at no 

charge at www.greenlee.com.

Other Publications

For additional information on safe operation and 

 maintenance procedures, refer to the 854DX manuals 

listed below:
•  Publication 52067681—Instruction Manual
•  Publication 52067682—Service Manual

Do not discard this product or throw away!

  

For recycling information, go to www.greenlee.com.

Summary of Contents for SG4

Page 1: ...all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 52075189 REV 1 2019 Greenlee Tools Inc 9 19 SG4 854 Shotgun Shoe Group for 854DX Electric Bender ...

Page 2: ...ectric Bender The shotgun shoe includes accessories for bending four sticks of the following types of conduit 1 2 to 1 rigid 1 2 to 1 IMC 3 4 and 1 EMT The SG4 854 also includes a length stop for fast setup of identical bends Safety Safety is essential in the use and maintenance of Greenlee tools and equipment This instruction manual and any markings on the tool provide information for avoiding ha...

Page 3: ... als Using this tool in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death Always use safety glasses Everyday glasses only have impact resistant lenses they are NOT safety glasses When using in dusty environment use face or dust mask Failure to wear eye protection could result in serious eye injury from flying debris Pinc...

Page 4: ...ake workshop kid proof with padlocks master switches or by removing starter keys Failure to observe these precautions may result in injury or property damage Inspect the bender before use Replace worn damaged or missing parts with Greenlee replace ment parts A damaged or improperly assem bled component could break and strike nearby personnel Maintain tools with care Keep tool clean for best and sa...

Page 5: ...Bending Attachment Group RIGID IMC and EMT 04034 1 2 to 1 Rigid 1 2 to 1 IMC 3 4 and 1 EMT UPC No Key 78 3310 Description 1 04027 Bending shoe 2 04028 Roller support unit 3 02465 Hook assembly 4 04029 Length indicator includes 5 and 6 5 Long clamp 6 Short clamp 23818 Storage box 04030 Adapter kit 1 3 4 2 5 6 Conduit not included ...

Page 6: ...g the bender before changing accessories Accidental start up could result in serious injury INSTALLING THE ROLLER SUPPORT 1 Grab the roller support with two hands as described below Use right hand to grap rollers and hold the roller support open as shown Use left hand to grab the bottom portion of the support 2 Align the right plate of the support with the bender roller plate as shown in the steps...

Page 7: ...ack of the bender 2 Turn on the power to the bender 3 Press and hold the CLEAR button on the pendant then in addition press and hold the ANGLE SELECT p button 4 Continue to hold both buttons until the text SHOTGUN scrolls across the pendant and the last decimal point on the pendant is on continuously The buttons must be held for approximately 2 seconds The second decimal point will remain on while...

Page 8: ...ty damage BENDING CONDUIT 1 Plug the bender into a grounded 20 amp outlet Refer to the 854DX bender instruction manual 2 Turn on the bender s main power switch 3 Press UNLOAD on the pendant until the shoe grooves for the desired conduit size and type are adjacent to the rollers 4 Install the shoe hook into the two mounting holes as shown Rotate shoe until desired grooves are adjacent to rollers In...

Page 9: ... clamp near start of groove 4 Slide a piece of scrap conduit square tube or bar through the two clamps and tighten the clamp screws Make sure the back of the conduit is shorter than the shoe radius 5 Slide the stopper assembly onto the tube or bar until the stopper contacts the conduit and tighten the clamp screw as shown Install tube or bar through clamps and tighten screws Install stopper assemb...

Page 10: ...tance d in the illustration at left gain the difference between the straight line distance a a and the shorter radial distance d where q angle of bend r the centerline bending radius of the bending shoe kick single bend of less than 90 leg length the distance from the end of a straight section of conduit or pipe to the bend measured from the end to the outside edge of the conduit or pipe rise the ...

Page 11: ...UCT PLUS 2 INCHES Figures are approximate Additional Bending Instructions The following drawings and bending tables are intended to provide the information necessary to accomplish the most common types of bends The bending tables contain conduit marking information STUBS 1 Select the size and type of conduit Determine the height of stub and the angle to be used 2 Find the table that corresponds to...

Page 12: ...9 4 79 7 79 13 79 25 79 1 2 IMC and Rigid Y 15 0 05 7 78 15 51 23 23 30 96 38 69 50 28 61 87 85 05 131 42 Y 22 5 2 96 8 18 13 41 18 63 23 86 31 70 39 54 55 22 86 58 Y 30 0 41 4 41 8 41 12 41 16 41 22 41 28 41 40 41 64 41 Y 45 0 38 3 21 6 04 8 87 13 11 17 35 25 84 42 81 Y 60 0 40 2 71 5 02 8 49 11 95 18 88 32 74 Y 90 1 06 4 06 7 06 13 06 25 06 3 4 IMC and Rigid Y 15 1 29 9 02 16 74 24 47 32 20 39 9...

Page 13: ...escription Qty 1 52074609 Shotgun shoe assembly 1 2 52074610 Roller support 1 52066771 Holding yoke assembly includes 3 and 4 1 3 Holding yoke weldment 1 4 52065462 Holding yoke plate kit 1 5 90524799 Drive pin 4 6 52055987 Shoe stud cap 1 52074611 Length indicator kit includes 7 9 7 Stopper assembly 1 8 Clamp assembly short 1 9 Clamp assembly long 1 52075168 Decal kit bend angle chart for 854DX n...

Page 14: ...rd IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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