Greenlee Ultra Tugger 11147, Instruction Manual

Page 1: ...e instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com 99950286 REV 4 2019 Greenlee Tools Inc 10 19 11147 Ultra Tugger Adapter Package for use with Greenlee 640 and 6001 ...

Page 2: ...ual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool 11147 Ultra Tugger Adapter Package Replacement manuals are available upon request at no charge at www greenlee com All specifications are nominal and may change as design improvements occur Greenlee Tools Inc shall not be liable for damages resulting from misa...

Page 3: ...onnecting device can break under tension causing the rope to whip violently Do not allow any unnecessary personnel to remain in the area during the pull Do not allow any personnel to stand in line with the pulling rope Failure to observe these warnings could result in severe injury or death Tangle Hazard Do not wrap rope around hands arms waist or other body parts Do not stand in spent coils or ta...

Page 4: ...se only with Greenlee Model 640 and 6001 cable pullers Use with other pullers may result in insecure mount ing and improper rope alignment Failure to observe this warning could result in severe injury or death Inspect and verify the maximum load bearing capacity or maximum strength of all structural supports pulling system components and anchoring systems before setting up the puller Any component...

Page 5: ...dentification Boom Mount Adapter 50111450 Specifications Weight 20 4 kg 45 lb Length 94 cm 37 in Width 18 cm 7 in Height 30 cm 12 in Use with Greenlee 640 and 6001 Cable Pullers only Load Rating 6500 lb Boom Mount Adapter 1 Frame 2 Shaft 3 Roll Pin 4 Hitch Pin Clip 5 Hex Screw 6 Wheel Unit 7 Bushing 1 2 3 4 5 6 7 ...

Page 6: ...6 1 Elbow Unit optional 2 Sight Hole 3 4 Boom Tube 4 Sight Hole 5 Boom Mount Adapter 6 T Stand optional 7 Wheeled Carriage Identification VersiBoom VersiBoom Components 8 Slip in Coupler 9 Nose Unit 10 Mounting Pins 11 Hitch Pin Clips 12 3 Boom Tube optional 13 Long Pin 14 Tray 1 12 9 11 10 8 2 3 7 14 6 4 5 13 ...

Page 7: ...n the boom mount and wheeled carriage Secure the pin with a hitch pin clip Place a second pin in the lower hole 2 Set puller on boom mount frame so that the puller mounting feet sit inside the frame opening between the two side rails Slide the puller up against the stop and chain it down securely For use only with Greenlee Model 640 and 6001 cable pullers Use with other pullers may result in insec...

Page 8: ...elbow unit as shown Improper setup will cause the elbow unit to collapse Failure to observe this warning could result in severe injury or death Use these boom tubes only boom tubes supplied with the VersiBoom 3 rigid steel conduit 3 meters or 10 feet maximum 3 schedule 40 pipe 3 meters or 10 feet maximum 1 Slide the boom tube into the boom mount until the tube bottoms out Sight the tube through th...

Page 9: ...duit 3 meters or 10 feet maximum 3 schedule 40 pipe 3 meters or 10 feet maximum 1 Slide the boom tube into the boom mount until the tube bottoms out Sight the tube through the sight hole to be sure the tube is fully inserted Tighten the set screw 2 Slide the elbow unit onto the tube until the tube bottoms out Sight the tube through the sight hole to be sure the tube is fully inserted Tighten the s...

Page 10: ... set of holes and insert one pin Secure the pin with a hitch pin clip Note If possible add a second pin and hitch pin clip Nose Unit Coupler Pin secured with Hitch Pin Clip Straddling the Conduit with Slip in Coupler Requires Two pins to connect to Nose Unit 1 Select a coupler at least 25 mm 1 larger than the conduit 2 Place the coupler over the conduit Note Do not use this method if the coupler d...

Page 11: ...397 7070 11 Pulling Up Using One Boom Nose Unit and Slip in Coupler Pulling Up Using Two Booms Nose Unit Elbow Unit and Slip in Coupler Setups are shown without force gauge Place the force gauge so the operator has an unobstructed view of the meter and quick access to its ON OFF switch Typical Setups ...

Page 12: ...ithout force gauge Place the force gauge so the operator has an unobstructed view of the meter and quick access to its ON OFF switch Typical Setups cont d Pulling Horizontally in Manhole Using Two Booms Nose Unit Elbow Unit and Slip in Coupler Pulling Horizontally in Manhole Using Two Booms Nose Unit Elbow Unit and Slip in Coupler ...

Page 13: ...2988 USA 815 397 7070 13 Illustration and Parts List Boom Mount Adapter Key Part No Description Qty 1 50028391 Frame 1 2 50007556 Shaft 1 3 90507002 Pin roll 187 x 1 5 1 4 90503023 Clip hitch pin 8 1 5 Screw 3 8 16 x 1 hex head 1 6 50009206 Wheel unit 1 7 50167987 Bushing 2 1 2 3 4 5 6 7 ...

Page 14: ...3 50007904 Shaft elbow 1 4 50007432 Puller pin 1 5 90507002 Pin roll 187 x 1 50 3 6 90503023 Clip hitch pin 8 1 7 Screw 3 8 16 x 1 hex head 1 8 90548388 Bushing 2 9 50010425 Decal Warning 1 Repair Kits 50061887 Puller pin kit includes one each of the items marked with an asterisk 2 50061925 Elbow shaft kit includes one of item 3 and two of item 5 2 Accessories Nose Unit 50008641 8 2 1 9 4 5 6 3 7 ...

Page 15: ...366 Shaft pivot 1 5 50008374 Pin elbow 1 6 90507002 Pin roll 187 x 1 50 3 7 90503023 Clip hitch pin 8 1 8 Screw 3 8 16 x 1 hex head 2 9 90548388 Bushing 2 10 50013971 Lanyard 1 11 50010328 Decal warning 1 Repair Kits 50061941 Elbow pins kit includes one each of the items marked with an asterisk 1 50061950 Pivot pins kit includes one of item 4 and two of item 6 1 Accessories cont d Elbow Unit 50008...

Page 16: ...1 2 50007840 Screw on coupler for 4 IMC or Rigid only 1 3 50007998 Adapter for screw on IMC or Rigid only 1 4 50008773 Screw assembly includes items 5 7 2 5 50007955 Screw 1 6 50007963 Handle 1 7 90527178 Roll pin 1 Key Part No Description Qty 1 50008048 Slip in coupler for 2 1 2 conduit EMT IMC or Rigid 1 1 50008110 Slip in coupler for 3 conduit EMT IMC or Rigid 1 1 50008153 Slip in coupler for 3...

Page 17: ...12 x 3 4 3 50007688 Axle 2 4 90517407 Washer flat 812 x 1 50 x 140 16 5 50007432 Puller pin 2 6 90507002 Pin roll 187 x 1 50 2 7 90503023 Clip hitch pin 8 2 8 90515285 Retaining ring 750 Truarc 5160 75 S PP 4 9 50010638 Decal warning 1 Repair Kits 50061887 Puller pin kit includes one each of the items marked with an asterisk 2 52066231 Wheel service kit set of 4 1 52066332 Wheel service kit single...

Page 18: ...rd IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...