GreenPower IET FORMULA GOBLIN G2, Manual

Page 1: ...1 Global Partner Education National Partner National Partner Official Tools Provider Global Technology Partner Legal Partner National Partner...

Page 2: ...y Notes Chassis Assembly Chassis Assembly Steering Column Assembly Front Axle Assembly Rear Axle Assembly Rear Axle Assembly Brake and Throttle Motor Cage and Electrics Motor Assembly Battery Tray Ass...

Page 3: ...erate separately from the others coming together for the final assembly The method of assembly is basically clean and hence the project can safely take place in a classroom Be aware that some parts ma...

Page 4: ...be dangerous and damage the battery Before first charging batteries check your charger voltage A 12v charger will charge a single battery at a time A 24v charger must only be used to charge a pair of...

Page 5: ...er Tight note Finger Tight When you first fix nuts bolts don t fully tighten them Do them up just with fingers to finger tight Once a set of parts have been assembled and aligned then go round and ful...

Page 6: ...33 GP1336L GP1436 GP1230 GP1233 GP1363 GP1216 GP1337 GP1339 GP1362 GP1212 GP1233 GP1230 CHASSIS ASSEMBLY 6 Small Parts When you have a set of small parts such as nuts bolts to work with place them in...

Page 7: ...cant between the column and support blocks can help Steering Column Loosely assemble the steering column support blocks GP1158 to the chassis Then connect the bottom section to the chassis using GP123...

Page 8: ...ill turn from side to side easily Some lubrication is useful here Caution The bearings inside the wheels will be greasy This lubrication reduces friction helping speed up your Goblin Be sure to use th...

Page 9: ...iquid thread lock can be used This stops things vibrating loose Search YouTube for tutorials Drive Wheel Your Goblin uses just one drive wheel on the left rear of the car Power from the motor is trans...

Page 10: ...lace with a roll pin through the hole nearest the centre of the axle 2 Fit the brake disc noting the correct rotation arrow to the hub using 6 x GP1006 with a little thread lock see Keep it Tight note...

Page 11: ...ake Disc The brake caliper straddles the disc Having left the axle bearing grub screws loose once the caliper has been fitted and aligned these can be tightened Further caliper alignment can be achiev...

Page 12: ...Fit GP1034 and associated cables before fitting GP1343 to chassis Ensure correct orientation so the red key aligns with the off on markings Safety Note The red isolator switch key should be out of the...

Page 13: ...tening Once the motor and axle pulleys have been aligned on the car the grub screw GP1211 can be tightened A little thread lock on this screw will prevent it coming undone Belt Tension Correct drive b...

Page 14: ...FF N GP1233 GP1230 GP1345 GP1233 GP1230 BATTERY TRAY ASSEMBLY 14...

Page 15: ...GP1363 GP1343 GP1230 GP1227 GP1363 GP1216 GP1230 GP1216 GP1219 GP1227 GP1216 GP1233 GP1230 FITTING MOTOR CAGE TO CHASSIS 15 Note Remember to fit GP1343 Motor Cage front fixings not shown Use the same...

Page 16: ...63 GP1216 GP1363 GP1216 GP1346 FITTING BATTERIES Safety Note Only fit and connect batteries once all wiring is installed and has been double checked 16 Battery Connections Take care not to over tighte...

Page 17: ...GP1391 GP1362 GP1212 GP1347 GP1349 GP1350 GP1348 GP1351 SEAT ASSEMBLY 17...

Page 18: ...F R O N T F R O N T GP1360 GP1215 GP1442 GP1360 FITTING SEAT 18...

Page 19: ...F R O N T F R O N T FF N GP1352 GP1230 GP1397 GP1436 GP1227 GP1436 GP1233 GP1230 GP1233 GP1230 GP1233 GP1230 GP1233 GP1230 FITTING ROLL BAR 19...

Page 20: ...e The safety harness must be adjusted to securely restrain the driver A loose harness will mean drivers will not be permitted to start an event It is the responsibility of teams to ensure suitable adj...

Page 21: ...ching on check that the rear axle rotates freely with the only resistance being from the motor This is best done with the rear of the car supported so the wheels are off the ground Now switch on the i...

Page 22: ...GOBLIN G2 WIRING DIAGRAM 22...

Page 23: ...2 Volt Charger for a single battery Disconnect cables from the battery Attach red positive lead from charger to red positive battery terminal Attach black negative lead from charger to black negative...

Page 24: ...event season and when rebuilding your car Greenpower can supply any necessary spare parts These can be ordered online by telephone or by email Details below W www greenpower co uk T 01243 552305 E inf...

Page 25: ...positive terminal of the one battery Wire G2A is then not used Driving should only be conducted with drivers wearing helmet gloves eye protection visor or goggles long sleeves and trousers Long hair...

Page 26: ...moothly without binding or excess slack This is best done with the front wheels off the ground Brake performance and adjustment pulling on the brake lever should lock the rear axle such that the car c...

Page 27: ...ompany greenpower education trust Greenpowertrust MORE INFORMATION Greenpower Education Trust The Greenpower Centre Arundel Road Fontwell West Sussex BN18 0SD T 01243 552 305 E info greenpower co uk G...