GreenTec 9990060L-25, Handbook

Page 1: ...BARRIER MOWER RI 60 80 FOX REDSKABSRAMME 2302 2802 3302 1 UDGAVE 2021 3 EDITION ...

Page 2: ...BARRIER MOWER RI 60 80 ...

Page 3: ...the machine This instruction manual must accompany the machine and must always be available to the operator In case of later resale of the machine the instruction manual must go with the new owner The content of the instruction manual is based on information standards and regulations valid at the time of publication As our products are under continuous development and improvement there may be chan...

Page 4: ...e you can find technical documentation and access the latest updates of instruction manuals and spare parts books on our entire product range We hope you enjoy your new GreenTec machine Kind regards Signature ___________________________ John Christensen Owner GreenTec A S GreenTec s vision is to develop and sell quality machines for the maintenance of green areas e g in agriculture industry airpor...

Page 5: ...mærke er ikke defineret 3 3 2 ADVARSELSMÆRKATER Fejl Bogmærke er ikke defineret 3 4 ARBEJDE PÅ OFFENTLIGT TILGÆNGELIGE STEDER Fejl Bogmærke er ikke defineret 3 4 1 ADVARSELSSKILTE PÅ OFFENTLIGE STEDER Fejl Bogmærke er ikke defineret 3 4 2 ANVENDELSE AF ADVARSELSSKILTE Fejl Bogmærke er ikke defineret 3 4 3 FORESLÅET SKILTNING VED ARBEJDE PÅ OFFENTLIG VEJ Fejl Bogmærke er ikke defineret 3 5 ANBEFALI...

Page 6: ...eret 5 2 2 MONTAGE OG TILKOBLING AF MASKINEN i 26 5 2 3 MONTAGE AF RI KANTKLIPPER PÅ REDSKABSRAMME 27 5 2 4 AFMONTERING AF RI KANTKLIPPER PÅ KØRETØJ Fejl Bogmærke er ikke defineret 5 2 5 STABILITET o 34 5 2 5 1 KONTROL AF STABILITET Fejl Bogmærke er ikke defineret 5 2 5 2 STABILITETEN KAN ØGES VED AT Fejl Bogmærke er ikke defineret 5 2 5 3 FAKTORER DER HAR INDFLYDELSE PÅ STABILITETEN Fejl Bogmærke...

Page 7: ...Bogmærke er ikke defineret 6 3 2 TILSPÆNDING AF HYDRAULIKFORBINDELSER Fejl Bogmærke er ikke defineret 6 4 HYDRAULISKE SLANGER Fejl Bogmærke er ikke defineret 6 5 BØSNINGER NAGLER OG LEJER Fejl Bogmærke er ikke defineret 6 6 SMØRING AF RI KANTKLIPPER 52 6 7 RENGØRING VASK AF MASKINEN Fejl Bogmærke er ikke defineret 6 8 OPBEVARING AF MASKINEN Fejl Bogmærke er ikke defineret 6 9 BORTSKAFFELSE AF MASK...

Page 8: ...60 80 23 TABLE 11 TILSPÆNDINGSMOMENTER VED SAMLING OG MONTERING AF MÆNGDEDELER OG HYDRAULIKFORBINDELSER 31 TABLE 12 GUIDE OVER MONTAGE SAMT TILKOBLING AF HYDRAULIKFORBINDELSER TIL KØRETØJ 32 TABLE 13 DATABLAD FOR HYDRAULIKFORBINDELSER MONTAGE OG TILKOBLING AF FOX REDSKABSRAMME 33 TABLE 14 TJEKLISTE FOR DAGLIGE EFTERSYN FØR IDRIFTSÆTTELSE 48 TABLE 15 TJEKLISTE FOR HALVÅRLIGT EFTERSYN FOREBYGGENDE V...

Page 9: ...roduction NAME DECRIPTION DS EN ISO 12100 2011 Machine safety General principles for design Risk assessment and risk reduction DS EN 14120 2015 Safety of machinery Guards General requirements for the design and construction of fixed and movable guards DS EN ISO 4413 2010 Hydraulic fluid power General rules and safety requirements for systems and their components Table 2 Declared international stan...

Page 10: ...t regarding login information please contact GreenTec Aftersales Service service greentec eu The dealer importer must also ensure that the buyer and operator fully understand the contents before the machine is put into use If the machine is resold all the supplied technical documentation must be handed over to the new owner and must also always accompany the machine The fields below are filled in ...

Page 11: ...y insurance only genuine GreenTec spare parts may be used on GreenTec machinery and equipment GreenTec is not liable for damage caused by illegal or incorrect use of the machine as well as incorrect connection or connected equipment See GreenTec s warranty conditions in section 5 under the Terms and Conditions of Sale and Delivery here https greentec eu en terms and conditions sale and delivery 1 ...

Page 12: ...tially disabling injuries or serious bodily injury if the regulations are not followed carefully CAUTION Warns of a potential situation that could result in serious damage to the machine or equipment if the instructions are not followed carefully NOTICE Specific or general information that is deemed important or useful 2 3 DEFINITIONS TERMS AND DESCRIPTIONS Operator Daily user and or starter of th...

Page 13: ...machine 3 3 SAFETY LABELLING The machine is affixed with safety labels these are located at the identified hazards to which one is exposed when working with and staying near the machine 3 3 1 PERSONAL SAFETY EQUIPMENT LABELS It is recommended that the following safety equipment is used when working on or performing maintenance on the machine WORKING SUIT SAFETY SHOES SAFETY GLASSES HEARING PROTECT...

Page 14: ...her objects hit by the flails Persons must keep a distance from the machine when it is in operation Warning Check for every 8 hours of use that all bolts nuts are tightened Warning keep your distance from the mower blades when the machine is running Never remove protective screens caps Warning Beware of oil in case of skin contact or inhalation of oil vapours as well as high pressure in case of le...

Page 15: ...early and correctly placed so that the danger is made clear Contact the authorities for detailed information on current legislation Road authorities should be advised before starting work on public roads 3 4 2 USE OF WARNING SIGNS On two way roads warning signs are posted in both directions The work should be within 1 km of signage Only perform work when visibility is good and when the risk is low...

Page 16: ...istance Example Verge cutting 0 1 km Warning sign Road chicane Apply following text o One lane only Figure 4 Proposed signage on public roads The above signage applies within EU mainland where traffic passes to the left of the machine working in the direction of travel Signage use of and colors on arrow signs as well as indications depend on the language laws and regulations of each country VERGE ...

Page 17: ... rotating shaft from the PTO You may be hit or caught by the moving parts e g flails knives drive shaft and wings from mounted attachment tools You may be hit by flying materials or machine parts in case of machine damage The machine can tip over even when not in use The attachment tools are powered by hydraulic oil from the hydraulic system in the machine or from the power providing vehicle The o...

Page 18: ...ove any strings poles large stones and other dangerous objects before operation Drive at a safe speed adapted to the terrain as well as any other vehicles and obstacles Make sure that the vehicle is stable and meets the machine manufacturer s recommendations for minimum weight if necessary use extra counterweight Pay attention to electric wires if in doubt about distance contact local power plant ...

Page 19: ...moving the hydraulic pressure from the machine lowering the tool carrier to the ground stopping the vehicle s engine applying the parking brake and removing the key Do not use and or mount the machine on a vehicle that does not meet the manufacturer s specifications Do not use the machine if the hydraulic system shows signs of damage Do not stop the engine while the hydraulic pressure is activated...

Page 20: ...ction devices must be fitted and reactivated 3 9 SAFETY INSTRUCTIONS FOR THE OWNER OPERATOR It is important to familiarize yourself with all controls and equipment as well as their function before starting the work If the work has only begun it may be too late Check the immediate area before starting and during operation of the work the machine must perform People children animals or obstacles suc...

Page 21: ...ped cutting head is mounted on a spring loaded arm which ensures that the barrier mower swings back rotates around a pole or tree so that the cut is as close as possible A rubber ring is mounted around the cutting head which prevents poles or trees from being damaged The spring pressure on the cutting head can be infinitely adjusted so that very thin poles can also be cut around without the risk o...

Page 22: ...BARRIER MOWER Basic suspension for attachment incl 2 0 m hydraulic hoses RI 60 80 barrier mower Spring affected collision protection break back system RI 60 80 barrier mower Rocker joint tilt function for terrain adaptation RI 60 80 barrier mower 25 or 40 l min hydraulic motor RI 60 80 barrier mower Rubber protection around cutting head RI 60 80 barrier mower Cutting head with blades incl support ...

Page 23: ... for observing the following rules The vehicle on which the machine is mounted must meet the requirements for machines approved for agriculture All safety values must under no circumstances be exceeded Safety distances pressure flow RPM etc Never use the machine attachment tool without fitted guards The machine must never be used for the transport of people animals or material other than described...

Page 24: ... impacts that may occur during use All parts are bolted together and can be separated for easier and more efficient service and maintenance of the machine With the RI barrier mower 2 0 meters of hydraulic hose routing is always included which ensures easy use when assembly connection and use of the attachment tool GreenTec RI barrier mower basic suspension for attachment incl 2 0 meter hydraulic h...

Page 25: ...e arm pivot of the RI barrier mower The system works by ensuring a soft return of the RI barrier mowers cutting head and simultaneously acts as pre pressure on the rotatable cutting head when mowing In this way very thin poles can be cut around without the risk of them falling over The collision protection break back system is adjusted during preparation for use and should be adjusted as needed Se...

Page 26: ...if it is met by unevenness on the ground surface See image below When the RI barrier mower encounters unevenness the rocker joint will ensure that the cutting head can tilt to compensate for a possible bumps along the surface of the ground as well as taking care to relieve the suspension of the RI barrier mower against shocks impacts during use GreenTec RI barrier mower movement of cutting head by...

Page 27: ... the RI barrier mower Table 7 Oil supply overview RI barrier mower 60 80 GreenTec RI barrier mower hydraulic motor 25 or 40 l min OIL SUPPLY RI BARRIER MOWER 60 80 RI 60 25 l min or 40 l min 190 bar RI 80 25 l min or 40 l min 190 bar In the event of any adjustment to the machine s original oil flow without instructions from GreenTec both the warranty and the risk assessment basis for the machine w...

Page 28: ...r is built with a solid ring of rubber around the cutting head to protect i e poles and trees when using the machine The rubber ring also reduces the shocks impacts the suspension is exposed to when using the RI barrier mower GreenTec RI barrier in use rubber protection around cutting head ...

Page 29: ...n be adjusted to cut in 2 different diameters See image below A support plate is mounted under the blades which ensures stability during cutting and prevents the blades from hitting the ground and foreign bodies during work Underside of cutting head on RI barrier mower set of blades and support plate for increased stability Cutting diameter when adjusting blades RI barrier mower 60 80 RI 60 65 CM ...

Page 30: ...sic suspension for attachment incl 2 0 m hydraulic hoses Spring affected collision protection break back system 25 or 40 l min hydraulic motor Rubber protection around cutting head Cutting head with blades incl support plate under the knives Table 9 Godkendte arbejdsredskaber og standardudstyr RI kantklipper 60 80 BLADES RI BARRIER MOWER 60 80 Description Application Blade Right rotation Standard ...

Page 31: ... drain FOX 1 x DW 25 l min or 1 x DW 40 l min pressureless drain Recommended hydraulic oil Shell Tellus S2 VX 46 or equivalent Shell Naturelle HF E 46 or equivalent Recommended oil filtration 10 Micron oil filter Hydraulic connections Recommended pressure 180 190 bar Maximum allowed return pressure 5 15 bar Always see instruction manual for multi carrier in use Maximum allowed drain pressure 2 bar...

Page 32: ...arrier s critical noise generators at a height of 1 50 meters from the ground without starting or using the tool Noise level changes in relation to the season and the material being worked on therefore the noise level may differ to a lesser extent The multi carrier s noise level will always be lower than the noise from the attachment tools that can be mounted as well as the noise from the vehicle ...

Page 33: ...n a box along with it GreenTec points out that the RI edge mower consists of a total of 2 packages Package 1 RI barrier mower EU pallet Package 2 Adapter hydraulic components hoses fittings etc 2 Check that the correct components are included with the RI barrier mower Instruction manual Parts book Possible equipment o Adapter for mounting o Hydraulic hose kit o Parts for hydraulic hoses fittings e...

Page 34: ...nate safety nets and or other protective devices can be fitted to the vehicle when it is used together with GreenTec s machines In general the driver of the vehicle should always use safety equipment to reduce the risk of serious injuries such as Eye protection Net visor DIN EN1731 and or safety glasses DIN EN166 Hearing protection DIN EN352 safety helmet DIN EN297 gloves og and visible work cloth...

Page 35: ... manual it is shown and explained how the RI barrier mower is mounted on a FOX multi carrier using a smaller tractor with a front loader Mounting on other types of multi carrier and vehicles takes place in a broad sense using the same procedure but always investigate the procedure for the machines used on your own 1 The RI barrier mower adapter is first fitted to the telescopic arm of the FOX mult...

Page 36: ...BARRIER MOWER RI 60 80 28 2 The multi carrier is lifted from the ground via the vehicle and driven into position for mounting the RI barrier mower ...

Page 37: ... the ground onto the telescopic arm of the FOX multi carrier using M12x45 bolts x4 washers x4 and M12 lock nuts x4 Use grab the lifting eye on the RI barrier mower to adjust the position in relation to the adapter on the telescopic arm Bolts nuts are tightened with 93 Nm ...

Page 38: ...from flow divider to attachment tool Return hose marked with green sticker 1 pcs 3 4 150 bar 2540mm connection from flow divider to attachment tool Drain hose 1 4 260 bar marked with blue sticker 1 pcs 1 4 260 bar 4650mm connection directly into pressureless tank from attachment tool Hose loops fittings are then tightened acc to Table 11 page 31 The hydraulic hoses are routed through the RI barrie...

Page 39: ... in customized sizes which ensures error free installation of hydraulic hoses Pay special attention to the fact that hydraulic hoses and fittings are assembled and installed in a clean environment to avoid dirt and grime getting into the hydraulic system TIGHTENING TORQUES FOR HYDRAULIC CONNECTIONS FOX MULTI CARRIER Hydraulic fittings 5 BSP Size Hose couplings Nm Fittings Nm 1 4 24 Nm 34 Nm 1 2 44...

Page 40: ...ain hose directly in pressureless tank blue Pressure hose connected to vehicle red Return hose connected to vehicle grøn Hoses for vehicles are fitted with quick couplings and hoses for attachment tools are fitted with hydraulic fittings Table 12 Guide to assembly and connection of hydraulic connections to the vehicle Hydraulic hoses must be routed and mounted so that they can move freely with the...

Page 41: ... given motor MUST be observed Table 10 page 23 RETURN connected to the return outlet on the used vehicle The largest hose is for RETURN marked in GREEN The hose is connected to the double acting outlet Max back pressure 15 bar at the hydraulic motor There is a drain on all GreenTec s motor and the drain MUST therefore be installed directly in a pressureless tank max 2 bar on the motor s drain It i...

Page 42: ... the multi carrier front side or rear weights may be necessary to maintain stable rear axle pressure on the opposite wheels from which the machine is mounted The suggestions below are only indicative in terms of stability and are not an instruction to strengthen the stability of the complete vehicle It is recommended that the dealer of the vehicle be contacted for specific advice on increased stab...

Page 43: ... wheels are out the greater the stability To be examined at the vehicle dealer Stabilizer on the front axle especially on the working side To be examined at the vehicle dealer It is very important that the operator has an understanding of the stability and that you must always drive according to the conditions Never use the multi carrier and or attachment tool on an unstable or unsuitable vehicle ...

Page 44: ...es in the following sections Instructions for using the machine k page 25 Instructions on mounting connecting and disconnecting j page 26 Stability o side 34 Daily and routine inspections e page 48 5 4 OPERATING THE MACHINE e The following describes the handling of the RI barrier mower the operator s workplace when the machine is used as well as operation and use of the machine 5 4 1 TRAINING OF T...

Page 45: ...ions etc It is many things at once and often with a twist on the back and or neck In the long run this can strain the body s musculoskeletal system and it is therefore recommended to take breaks 5 4 3 TRANSPORTING MULTI CARRIER AND ATTACHMENT TOOL ON VEHICLE p Common to all transport positions for GreenTec s attachment tools is that the construction ensures that the tool will always point towards ...

Page 46: ...fences hedges The FOX multi carrier must be controlled and adjusted as follows 1 Safety rivet are removed from the mechanical telescopic arm of the FOX multi carrier The telescopic arm is then extended to the desired working width with the attachment tool mounted 2 Safety rivet are mounted again on the telescopic arm in one of the 4 holes The FOX multi carrier can be set in 4 different levels 3 Th...

Page 47: ...in the forward direction When mounting the multi carrier and RI barrier on the back of a vehicle it must be ensured that the RI barrier mower is turned so that the collision protection is activated in the opposite direction to the direction of travel See picture below If the collision protection is not activated in the right direction the RI barrier mower incl the multi carrier is damaged ...

Page 48: ...e ground during mowing a cutting height of between 35 55 mm is achieved depending on the blades used See section Types of blades page 24 6 In the beginning it is recommended to drive the RI barrier mower slowly so that the blades can maintain the recommended speed GreenTec recommends a forward speed of between 3 5 km h for the RI barrier mower Adjust position of the RI barrier mower so that it is ...

Page 49: ...protection break back system RI barrier mower 60 80 The RI barrier mower s collision protection break back system is adjusted using the indicated bolt M16 in the picture above By tightening the inner bolt M16 the spring will be compressed further and the response of the collision protection will seem stronger the more the bolt is tightened The RI barrier mower is set from the factory with the brea...

Page 50: ...er umbraco bolt M12 incl spring disc on the support plate underside of the RI edger is removed M12 bolt is with left hand thread Illustration of underside of support plate and knife blades 1 2 RI barrier mower 60 80 2 Then remove 2x blade bolts and lock nuts M24 incl spacers and knife bushings Illustration of blade adjustment 1 2 RI barrier mower 60 80 LOCK NUT M16 x2 BUSHING x2 SPACER x2 BOLT M16...

Page 51: ...and replace if these appear worn and or uneven Never use the RI barrier mower with damaged blade blade bushings Illustration of blade adjustment 2 2 RI barrier mower 60 80 4 Bolt M12 incl spring washer on the RI barrier mower s support plate underside is tightened again and the RI barrier mower can now be used M12 bolt is with left hand thread Illustration of underside of support plate and knife b...

Page 52: ...e area depends on which attachment tool is used Always follow the instructions in the instruction manual of the attachment tool in use Allow the multi carrier and attachment tool to run without load until the oil is heated When the machine is hot it is ensured that the correct oil flow is achieved Then start the work A very cold machine should run for 10 15 minutes before heavy load is required to...

Page 53: ...leakage lost and or loose parts on the machine the operator should do the following 1 Stop the machinery immediately 2 Tilt the attachment tool around and lower to a height so that the machine s elements can be inspected 3 Apply the handbrake switch off the vehicle remove the key and make sure that the machinery has come to a complete stop 4 Attachment tools and multi carrier are inspected and che...

Page 54: ...res associated with it and are instructed in the associated dangers If there is any doubt in connection with some of the procedures mentioned an authorized specialist workshop should be consulted or importer See www greentec eu Repair work that is not described in the instruction manual may only be carried out by authorized specialist workshops IGNORING ONE OR MORE OF THE SAFETY INSTRUCTIONS MAY C...

Page 55: ...st be installed and activated again During maintenance you can often come into contact with hydraulic oil gearbox oil and grease Always avoid skin contact inhalation etc Always use the correct protective equipment and use the safety data sheets for these ALWAYS dispose of oil and grease according to regulations 6 1 1 MOVING YOUR GREENTEC MACHINE GreenTec recommends storing and moving machines and ...

Page 56: ...ghtening of bolts shielding and if any belt tension on attachment tools Table 14 Checklist for daily inspections before use DAILY INSPECTION Daily inspection is always carried out after the first 3 5 operating hours All points MUST be reviewed Daily inspection is then carried out daily after each time the machine is used General overall impression of the machine Any damage and or errors will be co...

Page 57: ...flanges bolts and the like The stocking is correctly fitted so that the hoses are always protected as best as possible Clean the entire machine of loose branches and dirt wash and lubricate the machine with prescribed anti corrosion oils grease around the grease nipples Especially on the worn areas parts of the machine Do a careful daily inspection Table 14 page 48 Inspect all bushings rivets and ...

Page 58: ...tomme gevind Table 17 ightening torques for hydraulic connections TIGHTENINGS TORQUES BOLTS NUTS ISO metric standard Bolt grades Nominal tightening torques Nm Regular Quality grade 8 8 Hardened steel Quality grade 10 9 Hardened steel Quality grade 12 9 M6 1 00 10 9 8 Nm 14 0 Nm 17 0 Nm M8 1 25 13 24 0 Nm 33 0 Nm 40 0 Nm M10 1 50 16 47 0 Nm 65 0 Nm 79 0 Nm M12 1 75 18 81 0 Nm 114 0 Nm 136 0 Nm M14 ...

Page 59: ...immediately GreenTec s hydraulic systems work at a very high pressure From 250 bar up to 320 bar Therefore use only original hoses and spare parts for these A burst hose can be very dangerous When replacing hydraulic hoses avoid twisting hoses and fittings Use 2 spanners to loosen and tighten the hoses Avoid over tightening Correct tightening torques are stated in Table 17 page 50 If fittings or s...

Page 60: ...oaded and or printed for personal use on our website www greentec eu 6 6 LUBRICATION OF THE MACHINE The RI barrier mower is provided with the following mark in 2 places The number 8 in the dial indicates that lubrication must be done after each 8th working hour When lubricating some pressure is givenfrom a standard hand sprayer Always stop when significant resistance is felt or when you can see th...

Page 61: ...ormation of rust and prolongs the life of the machine significantly Anti corrosion oils are dangerous on the skin and by inhalation Know and use all safety regulations when using the oil 6 8 STORAGE OF THE MACHINE Always store the machine so that it is protected from moisture wind and weather Before putting the machine away for storage it must be washed and dried carefully Also remove all traces o...

Page 62: ...sorted into the following categories below CATEGORY DESCRIPTION Rubber and plastic parts Hoses rubber guards support wheels plastic components etc Technical components Motors flow dividers hydraulic hoses etc Metal parts Plates profile piped tubes bearing housings knives pulleys etc Liquids chemical Hydraulic oil grease etc Table 18 Overview of the disposal scrapping of machine parts ...

Page 63: ...city on vehicle or reduced performance on attachmen tool forward speed Oil type incorrect Vehicle Check and change oil type Table 10 page 23 Hydraulic system fails Oil level too low Vehicle Fill the vehicle with oil to the correct level Vehicle Pressure hose pinched bent Check all hydraulic hoses for pinching and damage Oil leak in hydraulic system Check hydraulic system for leaks Possible retensi...

Page 64: ...BARRIER MOWER RI 60 80 56 8 APPENDIX 8 1 HYDRAULIC DIAGRAMS See the instruction book for the GreenTec tool frame used ...

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Page 66: ...BARRIER MOWER RI 60 80 58 ...