GreenWorks Pro 2500402CTBT, Owner'S Manual

Page 1: ...lly before operating this tool Owner s Manual TOLL FREE HELPLINE 1 855 345 3934 www greenworkstools com 80V PRO 21 80 V Lithium Ion Cordless Mower 2500402CTBT Battery Sold Separately 80V 2Ah Model 2901302 Charger Sold Separately 80V Model 2901402 ...

Page 2: ... 28 Troubleshooting 29 Warranty 30 Exploded View 31 Parts List 32 PRODUCT SPECIFICATIONS 80 V LITHIUM ION CORDLESS MOWER Battery sold separately 80V Lithium ion Charge time with 2901402 sold separately 30 minutes No load speed 2800 RPM Height adjustments 1 3 8 3 3 4 3 5 9 5 cm Functions 3 in 1 Mulch side discharge or rear bag Unit weight without battery 59 83 lbs 27 14 kg CONTENTS ...

Page 3: ...k and personal injury W A R N I N G Use of this mower should be restricted to individuals who have read and understoood and will follow the warnings and instructions that are printed in this manual and on the mower W A R N I N G For safe operation read and understand the instruction manual To reduce the risk of electric shock do not expose to water or operate on wet ground Replace damaged parts im...

Page 4: ...ause the discharged material to ricochet back toward the operator Always wear proper eye protection that complies with ANSI Z87 1 in order to protect your eyes while operating or performing any adjustment or repair Thrown objects that ricochet can cause serious eye injury Always wear a face mask or a dust mask when operating the mower in a dusty environment Dress properly Do not wear loose clothin...

Page 5: ...our lawn mower indoors When not in use the lawn mower should be stored indoors in a dry and locked place out of reach of children Maintain your lawn mower Keep cutting edges sharp and clean to ensure the best performance and safe operation If lawn mower strikes a foreign objects follow these steps Stop lawn mower release the bail lever Remove the battery Inspect for damage Repair any damage before...

Page 6: ... fire or heat This will reduce the risk of explosion and possibly injury Do not crush drop or damage battery pack Do not use a battery pack or charger that has been dropped or received a sharp blow A damaged battery is subject to explosion Properly dispose of a dropped or damaged battery immediately Batteries can explode in the presence of a source of ignition such as a pilot light To reduce the r...

Page 7: ...0 F 26 C and away from moisture Store battery packs in a 30 50 charged condition Every two months of storage charge the pack as normal QUICK BATTERY CHARGING PROCEDURE NOTE The battery is not shipped fully charged It is recommended to fully charge it before first use to ensure that maximum run time can be achieved This lithium ion battery will not develop a memory and may be charged at any time It...

Page 8: ...to the state of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemical wo...

Page 9: ...injury user must read and understand operator s manual before using this product Eye Protection Always wear safety glasses with side shields that are marked to comply with ANSI Z87 1 Keep Hands and Feet Away Keep hands and feet away from blade and cutting area No Reach Do not reach hands or feet under mower deck No Slope Do not operate on inclines greater than 15º Mow across the face of slopes nev...

Page 10: ...service we suggest you return the product to your nearest AUTHORIZED SERVICE CENTER for repair When servicing use only identical replacement parts W A R N I N G To avoid serious personal injury do not attempt to use this product until you have read this Owner s Manual thoroughly and understand it completely If you do not understand the warnings and instructions in this Owner s Manual do not use th...

Page 11: ...heel Read this operator s manual and safety rules before operating your lawn mower Compare the illustration in Figure 1 to your lawn mower in order to familiarize yourself with the location of various controls and adjustments Save this manual for future reference Upper handle Knobs Safety lock out button Battery door Side discharge cover Mulching plug ...

Page 12: ...Do not attempt to modify this product or create accessories not recommended for use with this product Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury W A R N I N G Do not insert battery until assembly is complete and you are ready to mow Failure to comply could result in accidental starting and possible serious per...

Page 13: ...rvice Dealer Pull and rotate the handle knobs 1 90 on both sides to loosen the lower handles 2 on both sides Move the lower handles to the operating position You may raise or lower the handle to a position comfortable for you There are 3 positions 3 for you to choose Release the handle knobs to lock the lower handle into position Note Ensure both sides are set at the same position for proper assem...

Page 14: ...ER HANDLE See Figure 3 Align the mounting holes on the upper handle 1 and the lower handle 2 Insert the carriage bolts 3 and use the knobs 4 to tighten them Repeat the operation on the other side Fig 3 2 Lower handle 1 Upper handle 4 Knob 3 Bolt ...

Page 15: ...on the grass catcher are seated on the door rod 4 Release the rear discharge door When installed correctly the hooks on the grass catcher will extend through the openings on the rear discharge door NOTE When using the grass catcher do not install either the side discharge deflector or the mulching plug ASSEMBLY INSTRUCTIONS Fig 4 1 Rear discharge door 4 Door rod 2 Handle 3 Hooks ...

Page 16: ...d pull the mulching plug out using the handle The mulching plug 3 is inserted at an angle so it requires some force to remove it The mulching plug must be removed in order to install the grass catcher bag The mulching plug must be re installed when the grass catcher bag is removed ASSEMBLY INSTRUCTIONS Fig 5 3 Mulching plug 1 Rear discharge door 2 Handle ...

Page 17: ...discharge chute 3 with the pins 4 on the underside of the discharge cover Lower the discharge chute until the hooks on the mower deck are secured in the openings in the discharge chute Release the side discharge cover ASSEMBLY INSTRUCTIONS Fig 6 3 Discharge chute 2 Groove 17 1 Side discharge cover 4 Pins ...

Page 18: ...before beginning operation If the machine is not going to be used immediately remove the battery Close the door ASSEMBLY INSTRUCTIONS Fig 7 18 1 Battery door 2 Battery pack 3 Battery release button TO REMOVE BATTERY PACK See Figure 7 Release the bail lever to stop the mower Open the battery door Press the battery release button 3 on the mower This will cause the battery to raise out of the tool sl...

Page 19: ...ton or bail lever W A R N I N G The operation of any mower can result in foreign objects being thrown into the eyes which can cause severe eye damage Always wear safety glasses while operating the mower and while performing any adjustments or repairs W A R N I N G Ensure that other people and pets remain at least 100 feet 30 m away when the mower is in use INSPECT THE CUTTING AREA Remove all stone...

Page 20: ...e average lawn should be between 1 1 2 to 2 3 8 to 5 cm during cool months and between 2 and 3 1 2 5 cm to 8 3 cm during hot months To adjust the blade height To raise the blade height grasp the height adjustment lever 1 and move it toward the back of the mower To lower the blade height grasp the height adjustment lever 1 and move it toward the front of the mower OPERATING YOUR LAWN MOWER Fig 9 1 ...

Page 21: ...rocks hidden objects or bumps that may cause a slip or a trip Tall grass can hide obstacles Always be sure of your footing If you feel like you are losing your balance release the blade motor control handle immediately The blade will stop rotating within 3 seconds Do not mow near drop offs ditches or embankments because you could lose your footing or balance Do not mow a slope that has an angle of...

Page 22: ...TE INSPECT THE AREA WHERE THE MOWER IS TO BE USED AND REMOVE ALL STONES STICKS WIRE BONES AND OTHER DEBRIS THAT MIGHT BE THROWN BY THE ROTATING BLADE Release the bail lever to turn the mower OFF when crossing any graveled area stones can be thrown by the blade Set mower to the highest cutting height when mowing on uneven ground or in tall weeds For effective mulching do not cut wet grass because i...

Page 23: ...ower allow blades to completely stop and remove the battery Lift the rear discharge cover Lift the grass catcher bag by its handle to remove from mower Empty grass clippings Lift the rear discharge cover and reinstall the grass catcher bag as described earlier in this manual Fig 11 ...

Page 24: ...olt 1 is being removed Using an adjustable wrench or 27 mm socket loosen the bolt 1 and remove the blade 2 Turn the bolt COUNTERCLOCKWISE to loosen it and CLOCKWISE to tighten it Remove the bolt 1 and the blade 2 To re install the blade position the blade with the cutting edges toward the ground Assemble the bolt as shown Using a 27 mm socket or wrench turn the blade nut CLOCKWISE in order to secu...

Page 25: ...pings leaves dirt and other debris will accumulate which will cause rust and corrosion Remove any build up of grass and leaves on or around the motor cover do not use water Occasionally wipe the mower clean with a dry cloth If debris builds up on the underside of the mower during use stop the motor disconnect it from the battery and then tilt the mower on its side and scrape it clean using an appr...

Page 26: ...verings trap moisture around the mower which causes rust and corrosion The handle may be folded away completely for storage See Figure 14 Pull and rotate the handle knobs 1 90 on both sides to loosen the lower handles 2 on both sides Fold the lower handle forward Make sure not to bend or kink the power cord Remove the battery and store it in a cool dry location if possible Charge the battery every...

Page 27: ...amage e g bent cracked or worn For best and safest performance maintain the mower with care Keep the mower blade sharp and clean Mower blades are sharp and can cut Wrap the blades or wear gloves and use extra caution when servicing Keep all nuts bolts and screws tight in order to be sure that the equipment is in safe working condition Never tamper with safety devices Check them regularly for prope...

Page 28: ...not use it Dispose of it and replace it with a new battery pack DO NOT ATTEMPT TO REPAIR IT Follow these instructions in order to avoid injury and the risk of fire explosion or electric shock and to avoid damage to the environment Cover the battery s terminals with heavy duty adhesive tape Do not attempt to remove or destroy any of the components of the battery pack Do not attempt to open the batt...

Page 29: ...nevenly The lawn is rough or uneven Check the mowing area The cutting height is not set properly Move the wheels to a higher setting The mower does not mulch properly Wet grass clippings are sticking to the underside of the deck Wait until the grass dries before mowing The mulching plug is missing Install the mulching plug The mower is hard to push The grass is too tall or the cutting height is to...

Page 30: ...rative due to misuse commercial use abuse neglect accident improper maintenance or alteration or 2 The unit if it has not been operated and or maintained in accordance with the owner s manual or 3 Normal wear except as noted below 4 Routine maintenance items such as lubricants blade sharpening 5 Normal deterioration of the exterior finish due to use or exposure 6 Operating methods other than those...

Page 31: ...31 EXPLODED VIEW ...

Page 32: ...ide discharge chute 1 17 341221179 Decorative cover front 1 18 3220345 Screw 4 19 341061179 Bumper 1 20 311081179 Side discharge cover assembly 1 21 333041179 21 blade 1 22 32226592 Bolt M8x20 4 23 341261179 Bolt 1 24 3220951 Screw 5 25 333011179 21 Deck 1 26 32202390 Bolt M8x16 4 27 32204113 Screw 4 28 311021179 21 Front wheel axle 1 29 33307470 Sheet 4 30 32204113 Screw 8 31 341281179 8 Wheel as...

Page 33: ...l 2 56 332061179 Spring pin 2 57 341201179 Knob 2 58 332051179 Cimpressed spring 2 59 332071179 Limit pillar 2 60 332081179 Fixed base limit pillar 2 61 311111179 Height adjustment bar assembly 1 62 32201467 Nut M8 2 63 332101179 Washer 2 64 32202606 Bolt M8x30 2 65 333091179 Lower handle 2 66 3410835 4 Knob 2 67 3220436 Bolt 2 68 32208250 Screw M5x30 1 69 33323250 1 Stop sheet 1 70 3220439 Nut M5...

Page 34: ...TOLL FREE HELPLINE 1 855 345 3934 Greenworks Tools PO Box 1238 Mooresville NC 28115 Rev 00 03 02 17 Printed in China on 100 Recycled Paper ...