GreenWorks Pro CrossoverZ Zero Turn, Manual

Page 1: ...CrossoverZ Zero Turn 6 in parallel Model No CRZ426 CRZ428 Read all safety rules and instructions carefully before operating this tool Parts Manual with torque value TOLL FREE HELPLINE 1 855 345 3934 www greenworksools com ...

Page 2: ... MODEL 16 LABELS FUNCTION 17 Body and structures FRAME 21 BATTERY COVER 22 Electrical System BATTERY AND CHARGER 31 CONTROLLER MOUNT 32 WIRE HARNESS 33 SWITCHES GAUGES 35 GPS 36 LIGHTS 39 Deck System DECK MOTORS BLADES 41 DECK COMPONENTS 42 DECKLIFT 45 DISCHARGE CHUTE 46 Drive System WHEELS 51 FRONT CASTER PARTS 52 DRIVE MOTOR AND TRANSMISSION 55 Operator System SEAT AND MOUNT 61 CONTROL ARMS 63 C...

Page 3: ...SONNEL CAUTION DANGER FOR SAFE OPERATION READ AND UNDERSTAND THE INSTRUCTION MANUAL TO REDUCE THE RISK OF INJURY ALWAYS WEAR EYE PROTECTION STORE INDOORS DO NOT EXPOSE TO RAIN AND WATER AVOID DIRECT SUNSHINE DO NOT OPERATE ON INCLINES GREATER THAN 15º MOW ACROSS THE FACE OF SLOPES NEVER UP AND DOWN BEFORE AND WHILE BACKING LOOK BEHIND AND DOWN NEVER CARRY CHILDREN OR ANYONE EVEN WHEN THE BLADES AR...

Page 4: ... safety label 1 R0203422 00 CrossoverZ Zero Turn 6 in parallel 82V safety label 1 15 2 R0201623 00 Warning label 1 15 3 R0202922 00 No standing label 1 15 4 R0201625 00 CP65 label 1 15 5 R0201627 00 Keep H F away 1 15 6 R0203316 00 Bypass label 1 15 7 R0203317 00 Weight limit label 300lbs 1 15 8 R0203313 00 Load bearing label 1 15 2 15 1 15 3 15 7 15 8 15 6 15 2 15 4 15 5 ...

Page 5: ...P0804055 00 Rev 1 0 LABELS BRAND MODEL 16 1 16 2 16 3 16 4 16 5 16 4 16 1 ...

Page 6: ...battery pack compartment clamshell label 1 16 3 R0203299 00 CRT42 80V 82V battery pack compartment clamshell label 1 16 4 R0203308 00 CRZ426 model label for 7409302 2 R0203309 00 CRZ428 model label for 7409402 7409502 2 16 5 R0203185 00 Zero turn mower 42 inch cutting label 1 16 2 16 1 16 4 16 4 16 5 16 2 16 3 ...

Page 7: ...ntains FCC ID XMR201808EC25AF IC 10224A 201808EC25AF This device complies with part 15 of the FCC Rules Operation is subject to the condition that this device does not cause harmful interference Made in China SN 17 1 A 17 1 B 17 1 C 17 2 17 4 17 3 17 1 ...

Page 8: ... 00 Compartment label A 1 R0203302 00 Compartment label B 1 R0203303 00 Compartment label C 1 17 2 R0203305 00 GPS Label 1 17 3 R0203314 00 Left anti cursor label 1 R0203315 00 Right anti cursor label 1 17 4 R0203186 00 Height adjust label 1 17 2 17 1 17 2 17 4 17 3 ...

Page 9: ...P0804055 00 Rev 1 0 FRAME 21 1 ...

Page 10: ... 00 Foot pedal 1 21 15 R0202216 00 Front guard welding 1 21 16 R0200496 00 Lock nut M8 14 21 17 R0201547 00 Cup head square neck bolts with small head and short neck Product grade B 6 21 18 R0201412 00 Shock pad 4 21 19 R0203292 00 Fixed plate 1 21 20 R0203238 00 Cement resistor 1 21 21 R0200551 00 Hexagon pan head screw 2 21 22 R0201499 00 Nut plate 2 21 23 R0202578 00 Insulation pad 4 21 24 R020...

Page 11: ...P0804055 00 Rev 1 0 BATTERY COVER 22 1 ...

Page 12: ...P0804055 00 Rev 1 0 ITEM NO PART NO DESCRIPTION QTY 22 1 R0201314 00 Nut plate M6 4 22 2 R0203393 00 Mounting plate 1 22 3 R0202009 00 Bucket 1 22 4 R0201376 00 Hexagon pan head screw 12 22 2 ...

Page 13: ...P0804055 00 Rev 1 0 BATTERY AND CHARGER 31 1 ...

Page 14: ... 31 11 R0203160 00 Dust sponge 2 31 12 R0202641 00 Middle cover 1 31 13 R0202642 00 Filter element 1 31 14 R0202643 00 Front cover 1 31 15 R0202644 00 Rotating shaft 1 31 16 R0203286 00 Hexagon socket button head screws 8 31 17 R0202646 00 Flap hinge 2 31 18 R0203170 00 Battery pack flap assembly 1 31 19 R0203171 00 Terminal retaining plate 3 31 20 R0203230 00 PCBA Lawnmower 60V 1 R0203247 00 PCBA...

Page 15: ...2 GW 82V 2P 21700 Battery 6 31 28 R0202660 00 Release button shaft retaining plate 6 31 29 R0202672 00 Torsion spring 6 31 30 R0202657 00 Battery pack release button shaft 6 31 31 R0203174 00 Battery pack release button 6 31 32 2958702 Charger 60V 3 2958602AZ Charger 80V 3 2958302 Charger 82V 3 31 33 R0203259 00 Accessory bag 1 31 3 ...

Page 16: ...P0804055 00 Rev 1 0 CONTROLER MOUNT 32 1 ...

Page 17: ...4 00 Bolt M8 20 8 32 10 R0202022 00 Hexagon pan head screw 8 32 11 R0203232 00 Blade controller 2 R0203244 00 Blade controller 2 32 12 R0201410 00 Single coil spring lock washers normal type φ6 8 32 13 R0200546 00 Hexalobular socket pan head screw 8 32 14 R0200393 00 Washer 4 32 15 R0200398 00 Hexagon flange bolts Heavy series Product grade B 4 32 16 R0202525 00 Body rear 1 32 17 R0202528 00 Left ...

Page 18: ...P0804055 00 Rev 1 0 WIRE HARNESS ...

Page 19: ...00 Hexagon flange bolts Heavy series Product grade B 1 R0203246 00 Control harness assembly of whole machine 1 33 2 R0203236 00 Power wiring harness for whole machine 1 33 3 R0200390 00 Ribbon 20 33 4 R0202543 00 Ribbon 30 33 5 R0203240 00 Motor wiring harness 2 33 1 ...

Page 20: ...P0804055 00 Rev 1 0 SWITCHES GAUGES 35 1 ...

Page 21: ...lar socket pan head screw 3 35 4 R0202205 00 Switch panel 1 35 5 R0201612 00 USB 1 35 6 R0202204 00 Left cover piece 1 35 7 R0200534 00 Bolt M8 20 8 35 8 R0202203 00 Right cover piece 1 35 9 R0201314 00 Nut plate M6 3 35 10 R0203234 00 High Low speed switch 2 35 11 R0200717 00 PTO Switch 1 35 12 R0203239 00 Seat switch 1 35 13 R0201216 00 Key 1 35 2 ...

Page 22: ...P0804055 00 Rev 1 0 GPS 36 1 ...

Page 23: ...P0804055 00 Rev 1 0 ITEM NO PART NO DESCRIPTION QTY 36 1 R0200546 00 Hexalobular socket pan head screw 4 36 2 R0202868 00 GPS 1 36 3 R0201314 00 Nut plate M6 4 36 2 ...

Page 24: ...P0804055 00 Rev 1 0 LIGHTS 39 1 ...

Page 25: ...9 1 R0201279 00 Hexagon lobular socket raised head screw with collar 6 39 2 R0202201 00 Right front lamp 1 39 3 R0201314 00 Nut plate M6 4 39 4 R0202200 00 Adapting plate 2 39 5 R0202199 00 Left front lamp 1 39 6 R0201376 00 Hexagon Pan Head screw 4 39 2 ...

Page 26: ...P0804055 00 Rev 1 0 DECK MOTORS AND BLADES 41 1 ...

Page 27: ...41 2 R0202284 00 Washer 2 41 3 R0203256 00 Blade 2 41 4 R0202282 00 Blade holder 2 41 5 R0202281 00 Hexagon head bolts 5 16 18UNC 8 41 6 R0202280 00 Single coil spring lock washers 8 41 7 R0200548 00 Plain washer Product grade A 8 41 8 R0202292 00 Motor 60V 2 R0202244 00 Motor 80V 82V 2 41 2 ...

Page 28: ...P0804055 00 Rev 1 0 DECK COMPONENTS 42 1 ...

Page 29: ...and short neck Product grade B 3 42 8 R0202289 00 Air guide housing 1 42 9 R0200548 00 Plain washers Product grade A φ8 3 42 10 R0200569 00 Lock Nut M8 3 42 11 R0202290 00 Deck washout port assembly 1 42 12 R0202291 00 Deck washout port 1 42 13 R0203283 00 O Ring 1 42 14 R0202294 00 Hexagon flange head tapping screw 1 42 15 R0203282 00 Garden hose adaptor 1 42 16 R0200507 00 Hexagon flange bolts H...

Page 30: ...P0804055 00 Rev 1 0 DECKLIFT 45 1 ...

Page 31: ...0 R Pin 2 45 10 R0200496 00 Lock nut M8 4 45 11 R0201455 00 Fixed plate 2 45 12 R0203167 00 Spring 2 45 13 R0202227 00 Rear height adjustment welding 1 45 14 R0201475 00 Washer 2 45 15 R0203168 00 Torsion spring 1 45 16 R0200369 00 Lock nut M12 2 45 17 R0200559 00 Hexagon nuts with flange M12 2 45 18 R0201470 00 Forward Deck Hanger 1 45 19 R0202225 00 Lock pin 2 45 20 R0201478 00 R Pin 2 45 21 R02...

Page 32: ...P0804055 00 Rev 1 0 DISCHARGE CHUTE 46 1 ...

Page 33: ...ized bolt 2 46 7 R0202300 00 Cup head square neck bolts with small head and short neck Product grade B M6X16 1 46 8 R0202301 00 Fixed seat 1 46 9 R0200548 00 Plain washers Product grade A φ8 3 46 10 R0200569 00 Lock nut M8 3 46 11 R0200518 00 Lock nut M6 1 46 12 R0202302 00 Straw support plate 1 46 13 R0202303 00 Starlock washer 1 46 14 R0202304 00 Torsion spring 1 46 15 R0202305 00 Straw discharg...

Page 34: ...P0804055 00 Rev 1 0 WHEELS 52 1 ...

Page 35: ...P0804055 00 Rev 1 0 ITEM NO PART NO DESCRIPTION QTY 52 1 R0201518 00 Rear wheel 2 52 2 R0200368 00 Wheel fastening nut 1 2 20UNF 8 52 2 ...

Page 36: ...P0804055 00 Rev 1 0 FRONT CASTER PARTS 52 1 ...

Page 37: ...00 Disc spring A40 2 6 52 3 R0201463 00 Tapered roller bearings 4 52 4 R0201464 00 Oil sealing 2 52 5 R0202198 00 Front fork welding 1 52 6 R0200369 00 Lock nut M12 1 52 7 R0201468 00 Front shaft sleeve 1 52 8 R0201467 00 Front wheel general assembly 1 52 9 R0201465 00 Hexagon head bolts 1 52 2 ...

Page 38: ...P0804055 00 Rev 1 0 DRIVE MOTOR ANDTRANSMISSION 55 1 ...

Page 39: ...0 8 55 3 R0200502 00 Plain washers Product grade A φ10 12 55 4 R0203233 00 Gear Box Motor Assembly 60V 2 R0203245 00 Gear Box Motor Assembly 80V 82V 2 55 5 R0201520 00 Distance sleeve 2 55 6 R0201521 00 Plain washers Large series Product grade A 2 55 7 R0201410 00 Standard spring washer φ6 2 55 8 R0201522 00 Hexagon socket head cap screw 2 55 9 R0201523 00 Spring 2 55 2 ...

Page 40: ...P0804055 00 Rev 1 0 SEAT AND MOUNT 61 1 ...

Page 41: ... 61 5 R0202039 00 Limiting displacement bar 2 61 6 R0202197 00 Fixed plate assembly 1 61 7 R0200548 00 Plain washer Product grade A φ8 4 61 8 R0200571 00 Nylon locking nut 5 16 18 4 61 9 R0202186 00 Protective sleeve 4 61 10 R0200496 00 Lock nut M8 2 61 11 R0203290 00 Limiting displacement bar 1 61 12 R0200765 00 Hexagon flange bolts Product grade B M10x50 2 61 2 ...

Page 42: ...P0804055 00 Rev 1 0 CONTROL ARMS 63 1 ...

Page 43: ... R0200509 00 Hexagon head bolts Full thread M10X25 4 63 2 R0200378 00 Disc spring A22_5 2 4 63 3 R0203267 00 Left control handle welding 1 63 4 R0203268 00 Right control handle welding 1 63 5 R0201530 00 Pipe plug 2 63 6 R0201532 00 Control rod sleeve 2 63 2 ...

Page 44: ...P0804055 00 Rev 1 0 CONTROL BOX RH 64 1 ...

Page 45: ...0201364 00 Swing arm 1 64 11 R0201353 00 Nylon washer 2 64 12 R0201350 00 Hexagon socket head cap screw 3 64 13 R0200519 00 Hexagon nut style 1 4 64 14 R0201535 00 Fixed seat 1 64 15 R0201536 00 Rotating shaft 1 64 16 R0202532 00 Spring seat assembly 2 64 17 R0201537 00 Compression spring 2 64 18 R0201538 00 Damper 1 64 19 R0200534 00 Bolt M8X20 9 64 20 R0201539 00 Hexagon socket head cap screw 2 ...

Page 46: ...P0804055 00 Rev 1 0 CONTROL BOX LH 65 1 ...

Page 47: ...01364 00 Swing arm 1 65 11 R0201353 00 Nylon washer 2 65 12 R0201350 00 Hexagon socket head cap screw 3 65 13 R0200519 00 Hexagon nuts style 1 M8 4 65 14 R0201535 00 Fixed seat 1 65 15 R0201536 00 Rotating shaft 1 65 16 R0202532 00 Spring seat assembly 2 65 17 R0201537 00 Compression spring 2 65 18 R0201538 00 Damper 1 65 19 R0200534 00 Bolt M8 20 9 65 20 R0201539 00 Hexagon socket head cap screw ...

Page 48: ...P0804055 00 Rev 1 0 Greenworks Tools P O Box 1238 Mooresville NC 28115 TOLL FREE HELPLINE 1 855 345 3934 Printed in China on 100 Recycled Paper ...