GREER Company MICROGUARD 424, Installation Manual

Page 1: ...stallation Manual 1 of 35 MicroGuard 424 INSTALLATION DATA For Upgrades from MG 3 RLI 200 and Retrofits to unfitted machines TEST 100 VIEW SET INFORMATION W DOWN CLEAR UP SELECT DEDUCT ERECTED STOWED OPERATOR ALARMS CONTRAST WORKING AREA W MAX MicroGuard 424 5 82 3 46 ATB ALARM 60 57 2 8 F 49 1 OUTRIGGERS 360 o MAIN BOOM NO FLY OR JIB CRANE SET UP STOWED DEDUCT ...

Page 2: ...Installation Manual 2 of 35 T WARNING This MicroGuard 424 System Manual is designed to assist the fully trained and experienced crane technician in the safe and proper installation of the MicroGuard 424 System At no time may this System be used as a substitute for the usual safety practices and precautions required for the safe setup and operation of the crane ...

Page 3: ... SENSOR 8 BULKHEAD CONNECTOR 8 A047013 CABLE 8 PROCEDURE FOR CONNECTING CABLE SHIELDS 9 SYSTEM COMPUTER 10 CABLE SCHEDULE 11 CABLE 1 PISTON PRESSURE TRANSDUCER 11 CABLE 2 ROD PRESSURE TRANSDUCER 11 CABLE 3 BOOM EXTENSION BOOM ANGLE AND ANTI TWO BLOCK SIGNAL 11 LINK BELT WIRING ON MG 3 SYSTEMS 12 CABLE 6 SWING SWITCH INPUTS 13 CABLE 7 DISPLAY 13 CABLE 8 POWER AND FUNCTION KICKOUT 14 SYSTEM BYPASS S...

Page 4: ...DIX C REEL TO COMPUTER CABLE ASSEMBLY 28 APPENDIX D BULK HEAD CONNECTOR 29 APPENDIX E DISPLAY TO COMPUTER CABLE ASSEMBLY 30 APPENDIX F EXTENSION REEL MOUNTING HYDRAULIC 31 APPENDIX G BOOM HEAD ANTI TWO BLOCK SWITCH 32 RETROFIT CALIBRATION REPORT 33 34 Warning Improper installation of program and duty chips will damage them The correct way to install these chips is to align the notch on the socket ...

Page 5: ...40 GPM P070000 24 VOLT AS REQ 11 HYDRAULIC CUT OUT VALVES 70 GPM P070001 12 VOLT AS REQ 12 HYDRAULIC CUT OUT VALVES 70 GPM P070001 24 VOLT AS REQ 13 EYEBOLT KIT FOR EXTENSION REEL CABLE K056003 1 14 CABLE EXTENSION REEL AO47013 1 15 CABLE DISPLAY AO47062 1 16 CABLE 20 AWG SWING CABLE P045051 20FT 17 CABLE 16 AWG POWER AND FKO P045052 20FT 18 CABLE JIB A2B LENGTH AS REQUIRED A048000 LENGTH AS REQ F...

Page 6: ...N REEL ITSELF ANTI TWO BLOCK CIRCUIT For MicroGuard 424 System installations the anti Two Block circuit must be isolated Two terminal strips require this modification One strip is located on the triangle plate and the other is on the extension reel TO ISOLATE THE CIRCUIT 1 STARTING WITH THE TRIANGLE PLATE TERMINAL STRIP MOVE THE TOP BROWN WIRE TO TERMINAL 5 AND THE TOP BLACK WIRE FROM THE MOUNTING...

Page 7: ...licing in additional cable PRESSURE TRANSDUCERS Do not remove the existing transducers in the hydraulic system unless a failure occurs If the transducers are confirmed to have failed then replace them accordingly On upgrades from the RLI 200 it will be necessary to remove the connectors from the computer end of the cable Do this but cut the cable as close to the connector as possible This will giv...

Page 8: ...d bulkhead connector to replace the existing connector It also has terminal connections Use in conjunction with the table shown above Appendix B shows how the Extension and Angle sensor as well as the Anti Two Block signal is connected to the terminal block with the bulkhead connector A047013 CABLE Appendix C is for cable A047013 This cable connects the extension reel to the computer Use Appendix ...

Page 9: ...HOWN 2 STRIP BACK THE OUTER COVER OF THE CABLE EXPOSING THE SHIELD 3 TRIM BACK THE BRAID TO APPROX 0 25 AND DRAW OUT TO A CONE SHAPE TO CONFORM TO THE GLAND CONE PASS THE CABLE CONDUCTORS THROUGH THE BULKHEAD LOCATING THE SHIELD OVER THE CONE SLIDE THE COLLET ITEM A OVER THE SHIELD AND LOCK IT IN POSITION BY SCREWING DOWN THE CLAMP ITEM B UNTIL TIGHT FINALLY POSITION THE MOISTURE SEAL AND FIBER WA...

Page 10: ...EER COMPANY Crane Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 10 of 35 SYSTEM COMPUTER ...

Page 11: ... RED TRANSDUCER DRIVE DR TB 2 BLUE TRANSDUCER DRIVE DR TB 2 YELLOW TRANSDUCER SIGNAL TX0 TB 2 GREEN TRANSDUCER SIGNAL TX0 TB 2 CABLE 2 ROD PRESSURE TRANSDUCER 4 CONDUCTOR SHIELDED CABLE COLOR FUNCTION COMPUTER TERMINAL RED TRANSDUCER DRIVE DR TB 2 BLUE TRANSDUCER DRIVE DR TB 2 YELLOW TRANSDUCER SIGNAL TX1 TB 2 GREEN TRANSDUCER SIGNAL TX1 TB 2 CABLE 3 BOOM EXTENSION BOOM ANGLE AND A T B SIGNAL 8 CO...

Page 12: ...N THE MG 424 COMPUTER LINK BELT WIRE NUMBER AND COLOR FUNCTION MG 424 CONNECTION POINT ORANGE 348 A SYSTEM POWER INPUT T B 1 B ORANGE 348 C SWING SWITCH POWER T B 1 EXTRA B ORANGE 349 A FUNCTION K O POWER SOURCE T B 7 RELAY 1 COMMON BLACK 348 B SYSTEM GROUND T B 1 B BLACK 349 G GROUND FOR K O VALVES CONNECT TO GROUND ON CRANE YELLOW 348 D AREA DEFINITION SWING SWITCH DIGITAL INPUT SEE CABLE 6 YELL...

Page 13: ...8 JUMPER W DIN 1 Wire colors are determined when they are removed from the old system We recommend marking each wire with its location before removing it from the discarded computer Mg 3 systems have the following designations for swing DIGITAL INPUT DESIGNATION D IN 4 OVER REAR D IN 5 IN LINE D IN 6 360 D IN 7 OVER FRONT Note RLI 200 Systems do not need swing inputs Install jumper between VP and ...

Page 14: ...or the b the other for f k o v in SYSTEM BY PASS SWITCH COLOR SWITCH FUNCTION COMPUTER CON N TERMINAL RED COMMON BATTERY RL1 COMMON TB 7 BLACK N O BY PASS RELAYS WHEN CLOSED RL1 NORMALLY OPEN TB 7 YELLOW N C SIGNAL BY PASS WHEN OPEN DIN 10 TB 5 A T B BOARD CONNECTIONS COLOR BOARD LOCATION COMPUTER CONNECTION TERMINAL FUNCTION RED 1 CL TB 7 SWG DR OUT BLACK 3 CL TB 7 SWG DR OUT VIOLET A T B LO A T ...

Page 15: ...imensions illustrated in the following two pages are vital to the calibration procedure These measurements should be obtained during the installation of the components and must be entered into the System after initializing Personality and before starting sensor calibration Follow the instructions for each dimension required Then record each dimension on the appropriate page Double check the measur...

Page 16: ...pplication of a MicroGuard 424 rated capacity indicator to any specific machine model The information provided by this document is used to initialize the calibration of the rated capacity indicator in order to ensure minimum on site calibration effort A full capacity chart with detailed notes and range diagrams is required in order to complete the system application CRANE OUTLINE Crane Make Model ...

Page 17: ...e measurement of swing angle with either a potentiometer or shaft encoder fitted within the center post or to the swing gear For machines fitted with swing switch area definition indicate the appropriate arcs required by the chart CENTERED OVER FRONT W REAR ARC 1 2 TIRE TRACK WIDTH K OFFSET IN LINE ARC Excluded area of operation for K charts beyond this point Swing offset shown negative FRONT ARC ...

Page 18: ...ONG BOOM FROM BOOM PIVOT TO UPPER CYLINDER PIN J VERTICAL ACROSS BOOM FROM BOOM PIVOT TO UPPER CYLINDER PIN NOTE DIMENSION IS NEGATIVE WHEN BOOM PIVOT IS ABOVE UPPER CYLINDER PIN G HORIZONTAL BETWEEN BOOM PIVOT AND LOWER CYLINDER PIN H VERTICAL BETWEEN BOOM PIVOT TO LOWER CYLINDER PIN B DIAMETER OF BOOM HOIST CYLINDER BORE R DIAMETER OF BOOM HOIST CYLINDER ROD A G ANNULAR GAIN A G R2 B2 1 00 Note ...

Page 19: ...es mounted on the boom dimensions are not required Radius MAIN FRONT WINCH AUX REAR WINCH L HORIZ L ALONG BOOM FROM BOOM PIVOT TO TOP SHEAVE CENTER BOOM RETRACTED J VERTICAL FROM BOOM PIVOT TO TOP SHEAVE CENTER BOOM RETRACTED G HORIZONTAL BETWEEN BOOM PIVOT AND WINCH CENTER OF ROTATION H VERTICAL BETWEEN BOOM PIVOT AND WINCH CENTER OF ROTATION NOTE THIS DIMENSION IS NEGATIVE WHEN BOOM PIVOT IS ABO...

Page 20: ...ve center Main Boom Dead End Becket Pin Off Vertical offset shown positive Horizontal offset shown positive Jib or Fly head sheave center Fly or Jib Dead End Becket Pin Off Vertical offset shown positiv Horizontal offset shown positive MAIN BOOM DATA MicroGuard 414 allows for up to four main boom calibrations Any configuration of the telescoping boom which is not detachable and will alter the oper...

Page 21: ... avoid calibration errors Use data sheet on page 12 to indicate dimensions copy extra sheets as required ATTACHMENT LENGTH HEAD OFFSET The following dimensions should be specified to the nearest inch Attachment length distance along fly centerline between fly attachment lower mounting pin and attachment head sheave center Attachment head offset Distance between attachment head sheave center and ce...

Page 22: ...FSET The following attachment mounting offset dimensions are usually not required since most attachments are mounted to the main boom head sheave center Please indicate dimensions to nearest inch Attachment mounting offset horiz Distance between main boom head sheave center and center of attachment lower mounting point along boom centerline Attachment mounting offset vert Distance between main boo...

Page 23: ...A CONTINUED ATTACHMENT CENTER OF GRAVITY ERECTED Please indicate dimensions to nearest inch Attachment center of gravity horiz Distance between attachment lower mounting point and center of gravity along attachment centerline Attachment center of gravity vert Distance between attachment lower mounting point and center of gravity perpendicular to attachment centerline Horizontal Vertical Shown Posi...

Page 24: ... DATA continued ATTACHMENT CENTER OF GRAVITY STOWED Please indicate dimensions to nearest inch Stowed attachment center of gravity horiz Distance between main boom pivot and center of gravity along main boom centerline Stowed attachment center of gravity vert Distance between main boom pivot and center of gravity perpendicular to main boom centerline Vertical Shown Positive Horizontal Boom foot pi...

Page 25: ...ent 4 Attachment 5 Attachment 6 Attachment name l Attachment length s Attachment head offset h Attachment mounting offset horizontal v Attachment mounting offset vertical a Attachment offset angles g Attachment center of gravity horizontal t Attachment center of gravity vertical w Attachment weight r Head sheave radius Stowed attachment data g Attachment center of gravity horizontal t Attachment c...

Page 26: ...ANY Crane System GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 26 of 35 APPENDIX A EXTENSION REEL LAYOUT ...

Page 27: ...Crane Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 27 of 35 APPENDIX B BULK HEAD CONNECTOR SCHEMATIC ...

Page 28: ...rane Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 28 of 35 APPENDIX C REEL TO COMPUTER CABLE ASSEMBLY ...

Page 29: ...PANY Crane Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 29 of 35 APPENDIX D BULK HEAD CONNECTOR ...

Page 30: ...ne Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 30 of 35 APPENDIX E DISPLAY TO COMPUTER CABLE ASSEMBLY ...

Page 31: ...05 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 31 of 35 APPENDIX F EXTENSION REEL MOUNTING hydraulic T HE BACK PLAT E O F THE REEL S HOULD BE VERTIC AL U SE LO NGER 3 8 BOL TS AS REQU IRED A SECTION A A BOOM HARDWARE KIT KO56003 ...

Page 32: ...ane Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 32 of 35 APPENDIX G EXTENSION REEL MOUNTING hydraulic ...

Page 33: ...______ __________ _________ _______ ________ 3 Set Swing Pot or Check Swing Switches ________ 4 Pressure span Actual load entered______________ Radius measured_______________ Indicated load__________________ 5 MAIN BOOM ONLY Radius Moment Retracted low angle _______________measured radius ___________ High angle ______________measured radius ___________ Ind length _____________ Mid extension low an...

Page 34: ...dius _____________ Ind length ______________ Full extension low angle ______________measured radius ______________ High angle _____________measured radius ___________ Ind length ______________ 9 Boom Deflection Correction Actual load _________________ Measured radius ____________ Radius entered ______________F value ___________ Indicated load_______________ 10 Manual BDC F ___________ 11 Jib BDC F...

Page 35: ...GREER COMPANY Crane Systems GREER COMPANY 1918 E Glenwood Place Santa Ana CA 92705 Telephone 714 259 9702 Fax 714 259 7626 PN W424102 REV C 09 99 MicroGuard 424 Installation Manual 35 of 35 ...