background image

 

W:\ELECTRICAL\INSTRUCT\FURNACE\FURNACE GENERAL INSTRUCTIONS 2011.DOC 

7 of 36 

01/2014 

3  INSTALLATION 

 

3-1  LOCATION 

 

3-1.1

  Furnaces shall be located to protect them from damage by external heat, vibration 

and mechanical hazards. 

 

3-1.2

 Furnaces shall be located to make maximum use of natural ventilation, to minimize 

restrictions to adequate explosion relief, and to provide sufficient air supply for 
personnel.  Room volume should be at least 10 times the furnace volume. 

 

3-1.3

 Furnaces shall be located to minimize exposure to power equipment, process 

equipment and sprinkler risers.  Unrelated stock and combustible materials shall be 
maintained at a fire-safe distance but not less than 10 feet from a furnace, a 
furnace heater or ductwork. 

 

3-1.4

 Furnaces shall be located to minimize exposure to people from the possibility of injury 

from fire, explosion, asphyxiation, and hazardous materials and shall not obstruct 
personnel travel to exit ways. 

 

3-1.5

 If the furnace control panel is located away from the furnace, operators must be 

allowed access to the control panel and/or main disconnect to allow them to shut 
down the furnace in an emergency. 

 

3-1.6

 Furnaces shall be located to prevent an ignition source to flammable  coating dip 

tanks, spray booths and storage and mixing rooms for flammable liquids and to 
prevent exposure to flammable vapor or combustible dust clouds.  Furnaces should 
not be located in hazardous (classified) locations unless they are designed to 
comply with the applicable requirements of NFPA 70 ANational Electric Code@ 
(see Appendix B). 

 

3-1.7

 Equipment shall be protected from corrosive external processes and environments, 

including fumes or materials from adjacent processes or equipment that produces 
corrosive conditions when introduced into the furnace environment. 

 

3-1.8

 The furnace is not intended for outdoor installation and must be sheltered from 

weather.  Unheated shelters may result in non-uniform temperatures or insufficient 
heat to attain maximum operating temperature.  Condensation may also occur 
which would be detrimental to the steel structure and electrical components. 

 

3-1.9

 Suitable portable fire extinguishers should be available and operators trained in their 

use.   All such fire protection equipment should be inspected periodically in 
accordance with appropriate standards.  Reference NFPA 10 AStandard for 
Portable Fire Extinguishers@ (see Appendix B). 

 

3-2 

BUILDING CONSIDERATIONS 

 

3-2.1

 When selecting the location for a furnace, consideration must be given to the 

possibility of fire, building damage and personal injury.  Hazards to be considered 
include overheating of material in the furnace and escape of fuel gas or exhaust 
into the work place.  

 

3-2.2

 Furnaces shall be located and erected so that the building structural members are 

not affected adversely by the maximum anticipated temperature or by the additional 
loading caused by the furnace and load.  

 

3-2.3

 Furnaces should be placed on noncombustible floors or on structures approved for 

use over combustible floors such as concrete floor slabs or hollow tiles.  

Summary of Contents for Furnaces

Page 1: ...X B REFERENCES 11 APPENDIX C MINIMUM PERIODIC MAINTENANCE REPORT 12 APPENDIX D SAFETY SHUT OFF VALVE LEAK TEST PROCEDURE 13 APPENDIX E WARRANTY AND LIMITATIONS OF REMEDIES Following these GENERAL INST...

Page 2: ...or damage which does not become apparent until the merchandise has been unpacked The contents may be damaged in transit due to rough handling even though the carton may not show external damage When...

Page 3: ...in in the furnace too long thereby encouraging combustion Using a furnace for a process other than that for which it was designed 2 1 4 Furnace operator should shut down the furnace immediately and no...

Page 4: ...ems in accordance with NFPA 11 Dry Chemical Extinguishing Systems in accordance with NFPA 17 Water Mist Systems in accordance with NFPA 750 The extent of protection required will depend upon the const...

Page 5: ...or electrical equipment with guards removed Operating with guards removed could result in bodily injury 2 4 8 Furnaces with vertical lift doors or top loading doors must be blocked open before passin...

Page 6: ...designed and manufactured in accordance with applicable National Codes in effect as of the date of manufacture It is the responsibility of the end user to update equipment as necessary to comply with...

Page 7: ...ations unless they are designed to comply with the applicable requirements of NFPA 70 ANational Electric Code see Appendix B 3 1 7 Equipment shall be protected from corrosive external processes and en...

Page 8: ...tion of combustible material combustible material shall be located at a safe distance from furnace and furnace ductwork The National Fire Protection Association NFPA Standard 86 specifies a minimum di...

Page 9: ...on to the building will require additional make up air to the building to prevent the building from operating under negative pressure Operating building under negative pressure will reduce exhaust rat...

Page 10: ...itable traps or other safe locations 3 5 10 Ducts handling combustible solids shall be designed to minimize the accumulation of solids within the ducts 3 5 11 Exhaust ducts that will contain combustib...

Page 11: ...fuel to be turned off in an emergency and shall be located so that fire or explosion at the furnace does not prevent access to this valve Operators should be instructed on the location of this valve a...

Page 12: ...ude a safety shut off such as a circuit breaker or fused disconnect switch between your power supply and the equipment 3 7 3 The furnace must be adequately grounded Grounding wire must be sized in acc...

Page 13: ...bove process may have to be repeated The following procedure must be followed prior to placing your furnace in operation After the furnace has been installed it is ready for initial dry out Before the...

Page 14: ...s that had been removed for shipment or installation At no time should equipment be operated if covers or guards are open removed or partially closed 4 5 When the equipment is placed in operation chec...

Page 15: ...tion 5 PROCESSING and Section 7 MAINTENANCE 4 11 1 Setpoints of all safety interlocks shall be documented for future reference 4 11 2 Supply piping shall be checked for leaks 4 11 3 Personnel operatin...

Page 16: ...it interlock should indicate in the same temperature units F or C as the main controller 5 5 An alarm should be installed that will sound upon the excess temperature limit interlock being activated Th...

Page 17: ...is located on the wall of the heat chamber 5 9 2 Proper balance of the fresh air inlet and exhaust outlet are essential for uniform air temperature Room air entering the fresh air inlet expands when...

Page 18: ...See Section 7 MAINTENANCE and Appendix C MINIMUM PERIODIC MAINTENANCE REPORT 6 4 Safety devices shall not be removed or rendered ineffective by bypassing them electrically or mechanically 6 5 Minimum...

Page 19: ...ation on the materials involved included elsewhere in this manual 7 3 Disconnect fuel electric power steam compressed air and any other energy source before servicing equipment Furnaces operate under...

Page 20: ...t surfaces duct work air inlets exhaust outlets filters control enclosures motors safety switches door latches and door hinges Care must be taken in cleaning any combustible build up to avoid creating...

Page 21: ...resistant grease is necessary 7 8 5 2 All bearings including those on blowers exhauster or conveyor system should be greased every six 6 months or 500 hours of operation with a good grade of machine g...

Page 22: ...element connections at terminals for tightness 7 8 9 Fuel Gas Furnaces 7 8 9 1 Check main safety shut off valves for leakage See Appendix D Main Safety Shutoff Valve Leak Test Procedure 7 7 9 2 Check...

Page 23: ...to make sure temperature controller calibration is correct 7 8 11 2 Heat furnace above setting of excess temperature limit interlock and make sure excess temperature limit interlock shuts down furnace...

Page 24: ...t in a reduced operating temperature In this case the furnace heater will be running continuously i e 100 output This can be corrected by closing the exhaust damper until the maximum operating tempera...

Page 25: ...INTERLOCK ACTUATION Depending upon the specific device used it may be tripped by either an excessively high furnace temperature or a sensing element failure Before placing the equipment back into oper...

Page 26: ...adequate safety ventilation and sometimes reversal of airflow in the exhaust stack c A record of fires or puffs from work in a particular furnace may indicate inadequate safety ventilation dangerously...

Page 27: ...tion which cannot be obtained with the main heating element contactors or SCR power controller alone The redundant separate contactors provide a second cutoff device to the heating elements which does...

Page 28: ...cally heated furnaces the circuit is opened to the heating element contactors or SCR power controller and separate contactors On gas fired equipment the control circuit is opened to the control and sa...

Page 29: ...limit interlock described previously except that the sensor is located in the heating element chamber or gas burner combustion chamber of the furnace This device will detect and be actuated when the...

Page 30: ...ation of Standpipe and Hose Systems NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection NFPA 17 Standard for Dry Chemical Extinguishing Systems NFPA 17A Standard for Wet Chemical Exting...

Page 31: ...ent per batch or per hour at an operating temperature of ________ F 3 ____ All electrical connections are tight without stray strands 4 ____ All contactors relays motor starters and other components w...

Page 32: ...xhausters combustion blowers and other fans are rotating in the correct direction 23 ____ Check exhaust rate if it is critical for safe operation such as required for removing flammable solvents or co...

Page 33: ...mpare temperature controller indication and excess temperature limit interlock indication to confirm they are similar 45 ____ Disconnect one side of thermocouple connection to confirm upscale break pr...

Page 34: ...ng and must be replaced Do not continue to operate burner until valve is replaced 8 Close the test petcock A remove the 1 4 tube and replace the leak test tap plug B FIRST SAFETY SHUT OFF VALVE 1SSOV...

Page 35: ...k located between the pilot shut off solenoid valves and the burner SECOND SAFETY SHUT OFF VALVE 2SSOV 27 Turn on the Blower Gas cocks open and exhauster still running from step 17 and turn the HEAT s...

Page 36: ...r to obtain repair or replacement under this warranty the user must deliver the defective product or part to GRIEVE s factory on a prepaid basis promptly after discovery of the defect GRIEVE s warrant...

Reviews: