Grillo DX175, Use And Maintenance

Page 1: ...QUAD GRILLO DX175 EDIZIONE 2004 USE AND MAINTENANCE...

Page 2: ...ce manual 1 Location of the warning and specification labels 2 Security information 4 Description and machine identification 5 Progressive identification numbers 6 Control functions 7 Pre operation ch...

Page 3: ...HE VEHICLE Grillo S p A do not assume any responsibility for possible undergone damages or for damages caused by the non observance of this information CAUTION IT S COMPULSORY THE HELMET USE NEVER ope...

Page 4: ...______ 1 SCHEDULED SERVICE COUPON within the first 500 km or at least within 6 months Replace the engine oil Replace the transmission oil Check the fuel filter Check the valves clearance Check the bat...

Page 5: ...UPON After Sales Service Centre stamp Customer vehicle datum SURNAME NAME ADDRESS MODEL FRAME N Send to Grillo S p A Via Cervese 1701 FC ITALY Tel 0039 0547 381 333 1 SCHEDULED SERVICE COUPON After Sa...

Page 6: ...____________________ 2 SCHEDULED SERVICE COUPON within the first 1 500 km Replace engine oil Clean fuel filter Check valves play Check ignition advance Check battery Check bolts and nuts Check brakes...

Page 7: ...UPON After Sales Service Centre stamp Customer vehicle datum SURNAME NAME ADDRESS MODEL FRAME N Send to Grillo S p A Via Cervese 1701 FC ITALY Tel 0039 0547 381 333 2 SCHEDULED SERVICE COUPON After Sa...

Page 8: ...___________________ 3 SCHEDULED SERVICE COUPON within the first 2 500 Replace engine oil Replace transmission oil Replace petrol filter Replace fuel filter Clean spark plugs Check battery Check transm...

Page 9: ...UPON After Sales Service Centre stamp Customer vehicle datum SURNAME NAME ADDRESS MODEL FRAME N Send to Grillo S p A Via Cervese 1701 FC ITALY Tel 0039 0547 381 333 3 SCHEDULED SERVICE COUPON After Sa...

Page 10: ..._______________ 4 SCHEDULED SERVICE COUPON within the first 3 500 Replace engine oil Replace spark plugs Check valves play Check advance ignition Check bolts and nuts Check brakes Check and lubricate...

Page 11: ...UPON After Sales Service Centre stamp Customer vehicle datum SURNAME NAME ADDRESS MODEL FRAME N Send to Grillo S p A Via Cervese 1701 FC ITALY Tel 0039 0547 381 333 4 SCHEDULED SERVICE COUPON After Sa...

Page 12: ...____________________ 5 SCHEDULED SERVICE COUPON within the first 4 500 Replace engine oil Replace transmission oil Replace petrol filter Replace fuel filter Clean petrol filter Check distribution chai...

Page 13: ...UPON After Sales Service Centre stamp Customer vehicle datum SURNAME NAME ADDRESS MODEL FRAME N Send to Grillo S p A Via Cervese 1701 FC ITALY Tel 0039 0547 381 333 5 SCHEDULED SERVICE COUPON After Sa...

Page 14: ...4 The tires pressure is very important for the grip and for the machine handling check the value on the use and maintenance manual 5 Never use this ATV if you are under age 16 6 On disconnected roads...

Page 15: ...climbing drive staying on feet moving the body forwards to avoid to turn over 12 Sloping down drive the vehicle staying on feet mowing the body behind 13 Bending mowing the body weight forwards insid...

Page 16: ...USE AND MAINTENANCE MANUAL QUAD DX 175 This manual contains important safety information read it carefully...

Page 17: ...uad They contain important information for safe and proper operation of your quad In case of doubt consult the distributor or an authorized dealer Never remove any labels from your quad If a label bec...

Page 18: ...G LIMIT WARNING Rear luggage rack 45 kg 99 lbs NEVER sit in this point I N D I E T R O A V A N T I Improper tire pressure or overloading can cause loss of control Loss of control can result in severe...

Page 19: ...the vehicle after having substances which may alter the driving ability Do not drive keeping an excessive speed compared to your abilities and to the route conditions NEVER do jumps rearings or other...

Page 20: ...1 Battery 2 Front headlight 3 Rear brake pedal 4 Gearbox pedal 5 Seat lock 6 Rear bumper 7 Handlebar 8 Clutch pedal 9 Starter knob choke 10 Main switch 11 Speed limiter 12 Front brake lever 13 Thrott...

Page 21: ...dering spare parts from dealer or for reference in case the vehicle is stolen 1 VEHICLE IDENTIFICATION NUMBER NOTE the vehicle identification number is used to identify your ATV The information of veh...

Page 22: ...f The key can be removed in this position Warning lights 1 The GREEN warning light lights up when the transmission is in neutral 2 The RED warning light lights up when the vehicle warning lights are s...

Page 23: ...nstructions prior t starting engine Lights switch Turn the lights switch t the position On to switch on the parking lights and the rear light CAUTION Do not use the half lights when the motor is stopp...

Page 24: ...speed Regulate the speed of the engine by varying the throttle position Because the throttle is spring loaded the engine will decelerate and the engine will return to an idle any time the finger is r...

Page 25: ...brake or parking brake Foot brake pedal The brake pedal is located on the right side of the vehicle Push down on the pedal to apply the rear brake Parking brake Apply the brake lever while pushing the...

Page 26: ...This pedal can be operated with the heel and it is used to connect the reverse motion NOTE Consult the paragraph dealing with the Reverse driving before using the vehicle in reverse motion Note in th...

Page 27: ...e provides to furnish this fuel Pull outwards the knob choke used to action the starter Push the knob to put out the starter Consult the paragraph headline with the Starting with cold engine for a cor...

Page 28: ...the adjuster in direction a Rear shock absorber adjustment The spring preload can be adjusted to suit the vehicle s load and riding conditions Spring preload adjustment To increase the spring preload...

Page 29: ...il Check oil level Fill with oil if necessary Reverse reducer oil Check the presence of possible leaks Throttle Check for proper throttle cable operation Wheels and tires Check tires pressure wear and...

Page 30: ...used 3 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or master cylinder Apply the brakes firmly for one minute If there is any leaking have the vehicle inspect...

Page 31: ...Recommended oil Recommended engine oil classification API Service SE SF SG type or higher ATTENTION Do not add any anti friction modifier to ensure proper clutch function Oil quantity in the engine 1...

Page 32: ...necessary for proper operation Switches Check the operation of the headlight switch engine stop switch and any other switches Repair if necessary for proper operation Battery Check fluid level and top...

Page 33: ...0 22 bar kgf cm Rear 0 22 bar kgf cm 4 ATTENTIONE Use no more than following pressures when seating the tire beards Front 2 5 bar kgf cm Rear 2 5 bar kgf cm Higher pressures may cause the tire to burs...

Page 34: ...RTER POSITION WARNING Operation ATV without being familiar with all controls is extremely dangerous Freezing control cables in cold weather is extremely dangerous Make sure everything is work smoothly...

Page 35: ...er to the nonworking position 2 Fit in the first gear and release the gear pedal 3 Check slightly releasing the clutch lever which the gear is correctly fit in than pull another time the clutch lever...

Page 36: ...ottle and apply the brakes smoothly and evenly As you slow down shift to a lower gear using the same procedure used before Be sure that the engine has sufficiently slowed before engaging a lower gear...

Page 37: ...ing brake and block the wheels with rocks or other objects ATTENTION MAXIMUM LOADING LIMIT Vehicle loading limit total weight of cargo rider accessories and tongue weight 180 kg 397 lbs Towing capacit...

Page 38: ...d nuts CH CH CH CH CH CH CH CH CH CH CH CH CH Tires CH CH CH CH CH CH CH CH CH CH CH CH CH DO NOT SCATTER THE EXYAUSTED OIL IN THE ENVIROMENT BUT BRING IT IN THE PROPER COLLECTNG CENTER Inverter chain...

Page 39: ...a litre of oil page 16 Engine oil Engine oil level measurement a Place the vehicle on a level place b Warm up the engine for several minutes and stop it c Wait a few minutes until the oil level settl...

Page 40: ...ou find the presence of water or dust empty out the cover and clean the filter box and the filtering element in the following way 1 Put off the seat 2 Put off the cover of the filter box 3 Put off the...

Page 41: ...strument must be used rev counter 1 Start the engine and warm it up for a few minutes at approximately 1 000 2000 r min Occasionally rev the engine to 4 000 and 5 000 r min The engine is warm when it...

Page 42: ...sh when necessary Use only the designated quality brake fluid Recommended brake fluid DOT 4 NOTE If DOT 4 is not available DOT 3 can be used Front brake lever free play adjustment The front brake leve...

Page 43: ...mmediately blows again consult your dealer Specified fuse 10 A 1 Unlock the fastening screw of swing arm a 2 Swing the rear axle bearing holder back and forth to reach suitable chain tension 3 Lock th...

Page 44: ...b is burnt remove the headlight unit assembly take out the defective bulb and replace a new one Spark plug inspection NOTE Standard spark plug NGK D8EA or CHAMPION Spark plug gap 0 6 0 7 mm 0 024 0 02...

Page 45: ...mm Seat height 820 mm Wheelbase 1 200 mm Minimum turning radius 180 mm Basic weight 228 kg Engine Engine type Forced air cooled 4 stroke OHV Cylinder arrangement Forward inclined single cylinder Disp...

Page 46: ...at the end of the manual Temperature SAE 5W30 20 10 0 10 20 30 40 50 C Quantity Type API Service SE SF SG or higher 1 0 L Reduction gear oil reverse motion Type SAE 10W30 Quantity 400 cc Air filter D...

Page 47: ...32 Chassis Type Steel tube Caster angle 4 Forerun 19 mm Toe in 3 6 mm...

Page 48: ...uction ratio 38 15 x 20 14 4 082 Transmission type 5 speeds Operation With pedal Reduction ratio 1 a 36 13 2 769 2 a 32 17 1 882 3 a 28 20 1 400 4 a 26 23 1 130 5 a 23 26 0 885 Reverse motion as for f...

Page 49: ...ype Single disc brake Operation Right foot operation Suspension Front suspension Double floating triangles Rear suspension Fork with single shock absorber Shock absorber Front Coil spring oil damper R...

Page 50: ...ttery type voltage capacity 12V 12 ampere Bulb voltage wattage x quantity Headlight 12V 30w 35W x 1 Taillight 12V 21W 5W x 1 Dashboard warning light Neutral indicator 12V 3 4W x 1 Lights ignition indi...

Page 51: ...ths 18 months 24 months 30 months 36 months 48 months 54 months 60 months WARNING the use in particular conditions for example driving on difficult soil towing renting reaching a higher mileage in a s...

Page 52: ...OF USING THE WLADOIL PRODUCTS Engine oil BLUE POWER Gear oil SINT GEAR 2T Brakes liquid MOTO BRAKE FLUID DOT 4 Gen lubrication MOTO GREASE RS Steering bushing MOTO GREASE RS Transmission chain spray...

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