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Service and Cleaning (cont.)

Weekly Cleaning Instructions for the LCD Coffee Dispensers: (cont.)

5. Flush soapy water by repeating steps 3 and 4 using one gallon (3.8 litre) of very warm (150°F/65.56°C) water

without soap.

6. Prepare one gallon (3.8 liter) of food grade sanitizing solution in a container per manufacturer’s recommendations

and repeat step (4) until sanitizing solution is dispensed from the spout. Let sanitizing solution work for 5 minutes,
then flush the concentrate line by pushing and holding the dispense switch until the sanitizing solution dispenses
clear.
(Note:  recommended sanitizing solution is KAY-5 Sanitizer/Cleaner; mix one oz. (28 g) packet of sanitizer powder

+ 2 1/2 gallons (9.5 litre) of warm (approximately 120°F/48.89°C) water to achieve a solution of 100ppm of
available chlorine).

7. Remove the bag-in-box connector from the sanitizing solution basin and purge the concentrate line by pushing and

holding the dispense switch until the concentrate tube runs dry.

8. Flush the concentrate line with fresh water by submerging the bag-in-box connector in a one gallon (3.8 litre)

container of fresh tap water and activating the corresponding dispense switch for one minute.

9. Re-assemble the bag-in-box connector, then reconnect the bag-in-box connector to a bag-in-box of concentrate.
10. Prime the concentrate line by pushing and holding the dispense switch until concentrate drips from the spout.
11. Flip the water switch to the “ON” position and dispense and discard (2) 6 oz. (168 g) drinks.
12. Repeat all steps for other dispense heads.

To prepare for shipment:

Important - Always completely empty water tank and remove bag in box containers

prior to shipping unit. (See Draining the Tank and Cleaning the Concentrate Line Sections). Purge concentrate
lines.

Draining the Tank

Always empty the tank before shipping.

WARNING: Draining of tank should be performed by a qualified service technician. The tank contains
4 1/2 gallons (17.1 litre) of very hot water. May cause severe burns.

1. Prepare a 5 gallon (17.5 litre) heat resistant container to drain the tank water into.
2. Unplug the machine.
3. Remove the drain tray and front access panel.
4. Locate the silicone drain hose on the left side wall. Put the end of the drain hose into the bucket. 

Secure the end of the drain hose (i.e. with tape) into the bucket.  

5. Remove the hose clamp and plug.  
6. Allow the tank to drain completely.
WARNING: Do not attempt to stop the flow of water once it begins to drain.
7. Once the tank is empty, securely replace the plug and clamp on the end of the hose. Reposition the drain 

hose inside the hose clip on the left side wall. 

8. Reassemble the front access panel and drain tray.

Purging Machine of all Water for Shipment in Cold Areas

WARNING:  This procedure should be performed by a qualified service technician. 

The unit can be purged of water as follows:
1. Turn the power switch to the "OFF" position.
2. Drain the water tank (refer to instructions on Page 6.) Do not replace the drain hose plug and clamp until 

further instructed.

3. Turn the power switch to the "ON" position. The Ready light should turn itself on within 12 seconds. The 12

second delay signals that the heating element has been disabled due to the lack of water in the tank after it is
drained. Important: If the Ready light does not turn itself on within 12 seconds, turn the power off to

avoid burning out the heating element.  

4. Listen for the inlet valve to energize. To purge the inlet valve and water inlet tube, apply 10-20 psi compressed air 

to the inlet valve connection for 10 to 20 seconds while the inlet valve is energized.  Note: Do not energize the
inlet valve for more than 5 minutes at a time.  Otherwise, the watchdog timer will disable the inlet valve. If this
occurs, reset the machine by flipping the power switch off then on.

American Metal Ware  Liquid Coffee Dispenser

Page 7

Summary of Contents for American Metal Ware LCD2-1

Page 1: ...ter Corporation for all warranty claims Warning Labels 2 Installation 3 4 How to Dispense a Cup of Coffee 4 5 Adjustments 5 6 Drink Strength Adjustment 5 6 Service and Cleaning 6 9 Troubleshooting Guide 10 11 Exploded Views 12 17 Wiring Diagrams 18 23 Grindmaster Corporation 4003 Collins Lane Louisville Kentucky 40245 502 425 4776 800 695 4500 800 568 5715 technical service only FAX 502 425 4664 w...

Page 2: ...the outside on the left of the dispenser Part 61325 Located on the drain hose inside the dispenser ADVERTENCIA AUGU MUY CALIENTE PUEDE CAUSAR QUEMADURAS IMPORTANTE UD DEBE TENER UN RECIPIENTE RESISTENTE AL CALOR DE CINCO 5 GALONES PARA QUARDAR AGUA CALIENTE PARA VACIAR EL AGUA CATIENTE DEL DEPOSITO QUITE LA ABRAZADERA APRETE EL TUBBO Y DESCONECTE LA MANGUERA NO TRATE DE DETENER EL AGUA UNA VEZ QUE...

Page 3: ...racket should self locate with screw heads on the bottom of the machine Tighten the front 4 legs to secure the drain tray bracket 3 Install the 2 back 4 legs and tighten 4 Install the plastic drain tray onto the drain tray bracket Note The drain tray is provided with a removable plug to allow for plumbing the drain tray to a drain 5 Connect the metal swivel fitting provided to a flexible water sup...

Page 4: ...w the water tank to fill The machine will make a subtle hissing sound while filling Allow 3 4 minutes for fill time depending on water pressure 9 After the water tank has completed the fill cycle the green Ready light located on the front of the dispenser should extinguish signifying that the heating element has been activated Allow 10 60 minutes for the Ready light to illuminate signifying the wa...

Page 5: ...ch The machine will dispense the preprogrammed portion size 6 If the portion size is incorrect repeat steps 1 2 3 4 5 until the desired portion size is achieved Thermostat Adjustment Refer to Figure A Note The thermostat range is approximately 160 to 200 F 71 11 C to 93 33 C The tank temperature is factory set at 190 F 87 78 C making beverage temperature slightly lower than 190 F 87 78 C The facto...

Page 6: ... with fresh water and allow to air dry 3 Remove drain tray and wash in a three compartment sink with warm soapy water per above concentration until all signs of product residue are removed rinse thoroughly with fresh water and air dry Weekly Cleaning Instructions for the LCD Coffee Dispensers 1 Flip water switch a to OFF position 2 Remove fitting cap a from bag in box quick disconnect fitting then...

Page 7: ...ping WARNING Draining of tank should be performed by a qualified service technician The tank contains 4 1 2 gallons 17 1 litre of very hot water May cause severe burns 1 Prepare a 5 gallon 17 5 litre heat resistant container to drain the tank water into 2 Unplug the machine 3 Remove the drain tray and front access panel 4 Locate the silicone drain hose on the left side wall Put the end of the drai...

Page 8: ...e socket opening 6 Gently insert both ends of the bulb into the socket and turn the bulb 1 4 turn to the right until the bulb locks into place 7 Replace the lightbulb panel Reinstall the screws Changing the Lightbulb on Models With a Backlit Merchandiser Refer to Figure E Refer to serial tag to verify model number of your machine WARNING Disconnect machine from branch electrical supply before chan...

Page 9: ...sted 1 Model Number _______________________ 2 Serial Number ________________________ Electrical Specs 3 Phase ______ 4 Watts ______ 5 Volts ______ 6 Cycle ______ 7 Circuit Breaker Size ______________Amps Service and Cleaning cont Control Diagnostic Diagram GRINDMASTER CORPORATION Diagnostics for PIC3 3 PORTION CONTROLLER WTR FAIL Light flashes when watchdog timer disables machine after 300 seconds...

Page 10: ...ed and tank is heating Ensure switch is in ON position Ensure water supply is on then reset power to the machine to reset the fill circuit watchdog timer See Control Diagnostic Diagram for explanation of lights No concentrate is dispensed Concentrate switch is in OFF position Bag in box is empty Bag in box connector is pointing up This position can create a partial vacuum in the concentrate tube w...

Page 11: ...d to temperature adjustment downward Consult factory for assistance Consult factory for assistance Water is cold when dispensed Fill circuit watchdog timer has been activated Faulty thermistor Faulty water tank heater Ensure water supply to machine is on and reset power to machine to reset watchdog timer Check if Red Therm Fail LED is illuminated Replace thermistor if LED is illuminated Check for ...

Page 12: ...Exploded Views LCD2 1 and LCD2 3 American Metal Ware Liquid Coffee Dispenser Page 12 ...

Page 13: ...American Metal Ware Liquid Coffee Dispenser Page 13 Exploded Views LCD2 1 and LCD2 3 ...

Page 14: ...American Metal Ware Liquid Coffee Dispenser Page 14 Exploded Views LCD2 1 and LCD2 3 ...

Page 15: ...American Metal Ware Liquid Coffee Dispenser Page 15 Exploded Views LCD2 1 and LCD2 3 ...

Page 16: ... P N DESCRIPTION 1 62392 DECAL 1 5A FUSE 2 62332 FUSEHOLDER 3 62386 FUSE 1 5 AMP CLASS CC 4 07026 02 SCREW 8 32 X 1 2 5 62402 HARNESS 130VA STEPDOWN 6 62289 WIRE NUT 7 61353 SCREW 8 32 X 1 4 8 62364 TRANSFORMER 130VA STEPDOWN 9 62401 PLATE TRANSFORMER MOUNTING 10 62355 PLATE OFFSET SS SIDE ACCESS 11 71129 NUT 8 32 KEPS ...

Page 17: ...15 07026 07 SCREW 8 32 X 3 8 SS 16 62371 BRACKET PUMP 17 62356 PUMP 90VDC PERISTALTIC 18 07023 04 SCREW 6 32 X 1 4 20 62386 FUSE 1 1 2 AMP CLASS CC ITEM P N DESCRIPTION 21 62332 FUSEHOLDER 22 62368 DECAL FLUSH 24 62372 SWITCH SPST 25 61820 HARNESS DOOR INTERCONNECT 26 62357 HARNESS HOPPER BRACKET 27 61133 SWITCH 3PST 28 62367 GRAPHIC CHOCOLATE 29 62369 DECAL PULL SWITCH W O P O 30 62370 BRACKET 90...

Page 18: ...American Metal Ware Liquid Coffee Dispenser Page 18 Wiring Diagram 120 240V ...

Page 19: ...American Metal Ware Liquid Coffee Dispenser Page 19 Wiring Diagram 120 240V ...

Page 20: ...American Metal Ware Liquid Coffee Dispenser Page 20 Wiring Diagram Rev Release ...

Page 21: ...American Metal Ware Liquid Coffee Dispenser Page 21 Wiring Diagram ...

Page 22: ...American Metal Ware Liquid Coffee Dispenser Page 22 Wiring Diagram for High Volume Remote BIB Applications ...

Page 23: ...American Metal Ware Liquid Coffee Dispenser Page 23 Wiring Diagram for High Volume Remote BIB Applications ...

Page 24: ...ing These are subject to NORMAL wear or everyday usage and are a responsibility of the user Accident Improper installation Neglect or abuse Excessive lime mineral content of water used Cleaning of any category Cleaning is a user s responsibility Incorrect voltage NOTE THIS WARRANTY SUPERSEDES ANY OTHER WARRANTY ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OR MERCHANTABILITY A...

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