Grizzly EXTREME G0513X, Owner'S Manual

Page 1: ...nical Support at 570 546 9663 or email techsupport grizzly com MODEL G0514X2 X3 19 BANDSAW MANUAL INSERT Machine Inventory See Page 17 G0514X G0514X3 Manual Items H K have been added or revised see Fi...

Page 2: ...lled 4 Hex Nut M8 1 25 Preinstalled 1 Flat Washers 8mm Preinstalled 2 To attach the table tilt assembly 1 Tilt the table up and secure the table lock lever 2 Remove the hex bolt hex nut and flat wash...

Page 3: ...become over confident and relax your safety aware ness because of the foot brake feature Personal injury or death can occur if the bandsaw starts during table adjust ment Disconnect power from the ba...

Page 4: ...X2 G0514X3 Manual Insert G0514X2 Electrical Components Figure 7 Power supply terminal box Figure 10 Motor wiring Figure 11 Magnetic switch POWER ON OFF Figure 9 Foot brake switch Figure 8 Control pane...

Page 5: ...G0514X2 G0514X3 Manual Insert 5 G0514X2 Wiring Diagram See Figure 7 See Figure 11 See Figure 9 See Figure 10 See Figure 8...

Page 6: ...G0514X3 Manual Insert G0514X3 Electrical Components Figure 12 Power supply junction box Figure 15 Motor wiring Figure 16 Magnetic switch POWER ON OFF Figure 14 Foot brake switch Figure 13 Control pan...

Page 7: ...G0514X2 G0514X3 Manual Insert 7 G0514X3 Wiring Diagram See Figure 12 See Figure 14 See Figure 15 See Figure 13 See Figure 16...

Page 8: ...8 G0514X2 G0514X3 Manual Insert G0514X2 G0514X3 Main Parts...

Page 9: ...G0514X2 G0514X3 Manual Insert 9 G0514X2 G0514X3 Fence Guides Parts...

Page 10: ...SSION SPRING 6 19 P0513X2178 TRUNNION SUPPORT BRACKET 33 PRP02M ROLL PIN 3 X 16 6 20 PSBS19M BUTTON HD CAP SCR M10 1 5 X 30 34 P0513034 LOCATE BLOCK 6 21 P0513X2181 RIGHT COVER 35 P51201 THRUST BEARIN...

Page 11: ...107 PN04M HEX NUT M4 7 71 P0513071 HANDLE M10 1 5 108 PHTEK4M TAP SCREW M4 X 8 72 P0513072 LEVER ROD 109 P0514X2109 CORD CLAMP 5 8 73 PN09M HEX NUT M12 1 75 110 P0514X2110 BRAKE LEVER CORD 74 P051307...

Page 12: ...CREW M5 8 X 10 161 2 P0514X2161 2 CONTACTOR G0514X2 130 PW02M FLAT WASHER 5MM 161 2 P0514X3161 2 CONTACTOR 220V G0514X3 131 P0514X131 PROTECT COVER ASSY 161 2 P0514X3161A 2 CONTACTOR 440V G0514X3 132...

Page 13: ...G0514X2 G0514X3 Manual Insert 13...

Page 14: ...14 G0514X2 G0514X3 Manual Insert...

Page 15: ...G0514X2 G0514X3 Manual Insert 15...

Page 16: ...16 G0514X2 G0514X3 Manual Insert...

Page 17: ...SAW OWNER S MANUAL COPYRIGHT JANUARY 2006 BY GRIZZLY INDUSTRIAL INC REVISED FEBRUARY 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GR...

Page 18: ......

Page 19: ...Unpacking 16 Inventory 17 Hardware Recognition Chart 18 Clean Up 19 Site Considerations 19 Moving Placing Base Unit 20 Mounting 20 Table 21 Blade Tracking 22 Positive Stop 23 Dust Collection 24 Instal...

Page 20: ...50 Adjusting Wheel Brush 50 Wheel Alignment 51 G0513X Electrical Components 53 G0513X Wiring Diagram 54 G0514X Electrical Components 55 G0514X Wiring Diagram 56 G0514X3 Electrical Components 57 G0514...

Page 21: ...es set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction We are pleased to provide this manual with the Model G05...

Page 22: ...4 lbs Length Width Height 31 x 20 x 81 in Electrical Switch On Off Push Button Switch Voltage 110 220V Cord Length 6 ft Cord Gauge 14 gauge Recommended Breaker Size 30 amps at 110V 15 amps at 220V Plu...

Page 23: ...luminum Resaw Fence Base Construction Formed Steel Body Construction Formed Steel Upper Wheel Computer Balanced Cast Iron Lower Wheel Computer Balanced Cast Iron Tire Material Polyurethane Wheel Cover...

Page 24: ...e Wood Slat Crate Content Machine Weight 460 lbs Length Width Height 21 x 33 x 85 in Electrical Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord Gauge 14 gauge Recommended Bre...

Page 25: ...minum Resaw Fence Base Construction Formed Steel Body Construction Formed Steel Upper Wheel Computer Balanced Cast Iron Lower Wheel Computer Balanced Cast Iron Tire Material Polyurethane Wheel Cover P...

Page 26: ...Content Machine Weight 456 lbs Length Width Height 21 x 33 x 85 in Electrical Switch Magnetic with Thermal Overload Protection Switch Voltage 220V Cord Gauge 14 gauge Recommended Breaker Size 10 amp...

Page 27: ...truded Aluminum Resaw Fence Base Construction Formed Steel Body Construction Formed Steel Upper Wheel Computer Balanced Cast Iron Lower Wheel Computer Balanced Cast Iron Tire Material Polyurethane Whe...

Page 28: ...F Miter Gauge G Blade Tension Handwheel H Ball Bearing Roller Guides I Guide Post J Guide Post Handwheel K Blade Tracking Window Identification L Quick Release Blade Tension Lever M Blade Tracking Kn...

Page 29: ...rcinogen and can cause cancer and severe respiratory illnesses For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to p...

Page 30: ...ng accessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and...

Page 31: ...required 2 HAND PLACEMENT Never position fin gers or thumbs in line with the cut Serious personal injury could occur 3 GUARDS Do not operate this bandsaw without the blade guard in place or with the...

Page 32: ...to connect your machine to a shared cir cuit you may create a fire hazard consult a qualified electrician to reduce this risk G0513X at 220V 15 Amp Circuit Breaker G0513X at 110V 30 Amp Circuit Breake...

Page 33: ...d that does not exceed 50 feet in length 220V Operation Use at least a 12 gauge cord that does not exceed 50 feet in length 440V Operation Do not use an extension cord with 440V Extension Cords Ground...

Page 34: ...amiliar with the controls and opera tions before starting the machine Unpacking Set Up Safety SECTION 3 SET UP The following items are needed to complete the set up process but are not included with y...

Page 35: ...Cap Screws M6 1 x 16 Fence 2 Hex Bolts M6 1 x 20 Fence 2 Fence Handle M8 1 25 x 22 Fence 1 Lock Washers 6mm Fence 2 Flat Washers 6mm Fence 2 Rail Pad M6 x 18 Fence 1 Hex Nut M6 1 Fence 1 Lock Handle...

Page 36: ...18 G0513X G0514X G0514X3 Extreme Series Bandsaw Hardware Recognition Chart...

Page 37: ...ing with a sol vent cleaner or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed For opti mum performance from your machine make sure you c...

Page 38: ...e way in then place the lifting hook through the eye bolt and lift slowly with a forklift 4 Remove the pallet and slowly set the bandsaw into position We recommend mounting your new machine to the flo...

Page 39: ...d to make table installation easier Components and Hardware Needed Qty Table 1 Hex Bolts M8 1 25 x 16 4 Lock Washers 8mm 4 Flat Washers 8mm 4 Table Pin 1 Table Insert 1 To install the table 1 Loosen b...

Page 40: ...Engage the quick tension lever and turn the blade tension handwheel until the tension scale Figure 16 reads between 4 and 6 Figure 16 Blade tensioning controls Blade Centered on Peak of Crown Blade C...

Page 41: ...y or death can occur if the bandsaw starts during table adjust ments Disconnect power from the bandsaw before performing table adjust ments Figure 19 Installed positive stop bolt Positive Stop Figure...

Page 42: ...tached to dust port Dust Collection Recommended CFM at Each Dust Port 400 Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must ta...

Page 43: ...ce 1 Cap Screws M6 1 x 16 2 Hex Bolts M6 1 x 20 2 Lock Washers 6mm 2 Flat Washers 6mm 2 Fence Handle M8 1 25 x 22 1 Hex Nut M8 1 25 1 Rail Pad M6 1 x 18 1 Hex Nut M6 1 1 Flat Washer 8mm 1 Lock Handle...

Page 44: ...table insert 3 Refer to CIRCUIT REQUIREMENTS on Page 14 and connect the plug to the power cord 4 Make sure that any tools or foreign objects have been removed from the machine 5 Plug the machine into...

Page 45: ...reads and use that as a guide for tensioning that blade in the future Note Always detension the blade after use to increase blade life and reduce strain on the bandsaw components 8 Re adjust the blad...

Page 46: ...igure 30 Dollar bill folded twice to make an approximate 0 016 gauge Note For a quick gauge fold a dollar bill in half twice four thicknesses of a dollar bill is approxi mately 0 016 and place it betw...

Page 47: ...earing Rotation Adjustment Cap Screw 4 Check to make sure the guide block assem bly is perpendicular with the face of the sup port bearing as illustrated in Figure 28 If the guide block assembly is pe...

Page 48: ...ng Table To ensure cutting accuracy when the table is first installed the table should be aligned so that the miter slot is parallel to the bandsaw blade This procedure works best with a 3 4 blade ins...

Page 49: ...a machinist s square with one edge against the face of the miter gauge and the other against the blade face as shown in Figure 36 2 Loosen the lock knob on the miter gauge and adjust it flush with th...

Page 50: ...utting tools in the shop It is capable of perform ing many different cutting functions including Straight Cuts Miters Angles Compound Angles Resawing Ripping Crosscutting Irregular Cuts Simple and Com...

Page 51: ...ide post until the upper blade guide assembly is within 1 from the top of the workpiece 4 Lock the guide post in place with the lock knob Guide Post Figure 39 Guide post controls The guide post shown...

Page 52: ...venient to replace the blade compensate for lead by skewing the fence or adjusting the table To skew your fence 1 Cut a piece of scrap wood approximately 3 4 thick x 3 wide x 17 long On a wide face of...

Page 53: ...mounting bolts Shift the table to compensate for the blade lead then retighten the table bolts 5 Repeat Steps 1 4 until the blade cuts straight Personal injury or death can occur if the bandsaw starts...

Page 54: ...ration Figure 44 Crosscutting with miter gauge Ripping Ripping is the process of cutting with the grain of the wood stock For plywood and other pro cessed wood ripping simply means cutting down the le...

Page 55: ...ce 1 Verify that the bandsaw is setup properly and that the table is perpendicular to the blade 2 Use the widest blade your bandsaw will accept Note The blade must also be sharp and clean 3 Install th...

Page 56: ...to bind 5 Cut the stack of pieces as though you were cutting a single piece Follow your layout line with the blade kerf on the waste side of your line as shown in Figure 46 Figure 46 Typical stacked c...

Page 57: ...nally smooth cut is desired To adjust the blade speed 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the motor mount cap screws shown in Figure 47 and rotate the motor to loosen the V belt 3 Refer to Figure...

Page 58: ...ius curve that will be cut on your workpiece and use the cor responding blade width Figure 50 Blade width radii Figure 51 Raker Skip Hook tooth styles Raker Skip Hook Straight Cutting Use the largest...

Page 59: ...pitch for each application The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade A clean blade will perform much better than a dirty blade Dirty or g...

Page 60: ...ther gloves when handling saw blades Figure 52 Placing blade on the wheels 3 Tighten the blade tension lever 4 Apply tension to the blade by turning the ten sion control knob Rotate the upper wheel sl...

Page 61: ...1311 2 Carbide Tipped Replacement Blades for the Model G0513X MODEL WIDTH TPI H4897 3 8 3 4 VP H4898 1 2 3 H4899 3 4 3 H4900 1 2 3 VP H4901 1 3 4 VP 143 Carbon Steel Replacement Blades for the Model...

Page 62: ...ned earmuffs Especially important if you or employees operate for hours at a time H1302 H4977 H4979 H2347 H1300 Figure 55 Half mask respirator and disposable cartridge filters H2499 Small Half Mask Re...

Page 63: ...remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning Cleaning Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use...

Page 64: ...disconnected con nections and repair replace as necessary 7 Test replace if faulty 8 Repair replace Machine stalls or is underpow ered 1 Wrong workpiece material wood 2 Processing speed too fast for...

Page 65: ...lution Machine slows when operating 1 Feeding workpiece too fast 2 Blade is dull 1 Reduce feed rate See Basic Cutting Tips on Page 32 2 Replace blade Page 42 Ticking sound when the saw is running 1 Bl...

Page 66: ...er of the V belt Note the amount of deflection Figure 57 If deflec tion is more than 3 4 tighten the V belt Tensioning V Belt Tools Needed Qty Hex Wrench 6mm 1 To tension the V belt 1 DISCONNECT BANDS...

Page 67: ...ount bolt Wheel Mount Bolt 5 Rotate the motor to release the tension on the V belt and pull it off of the motor pulley 6 Slip the old V belt off of the wheel pulley and install the new V belt in its p...

Page 68: ...lever to the tightened posi tion 5 Turn the adjustment screw shown in Figure 60 until the gap between the screw and the wheel shaft hinge is 1 16 3 16 Adjusting Wheel Brush The lower wheel compartmen...

Page 69: ...wheels automatically track the blade by balancing it on the crown of the wheel This is known as coplanar tracking To check if your wheels are coplanar 1 Make the Coplanarity Gauge shown in Figure 62...

Page 70: ...n your wheels are copla nar readjust the guide blocks and rear sup port bearings and replace the wheel cov ers Note The blade may track slightly off center when the wheels are coplanar This is natural...

Page 71: ...G0513X G0514X G0514X3 Extreme Series Bandsaw 53 G0513X Electrical Components Switch Wiring Motor Wiring To Power Supply To Motor...

Page 72: ...54 G0513X G0514X G0514X3 Extreme Series Bandsaw G0513X Wiring Diagram G0513X Wiring Diagram...

Page 73: ...0514X G0514X3 Extreme Series Bandsaw 55 G0514X Electrical Components Power Supply Junction Block Motor Wiring Control Panel Wiring Magnetic Switch Wiring To Motor To Junction Box To Control Panel POWE...

Page 74: ...56 G0513X G0514X G0514X3 Extreme Series Bandsaw G0514X Wiring Diagram...

Page 75: ...4X G0514X3 Extreme Series Bandsaw 57 G0514X3 Electrical Components Motor Wiring 220V Control Panel Wiring POWER ON OFF Magnetic Switch Wiring To Motor To Junction Box To Control Panel Power Supply Jun...

Page 76: ...58 G0513X G0514X G0514X3 Extreme Series Bandsaw G0514X3 Wiring Diagram G0514X3 Wiring Diagram...

Page 77: ...G0513X G0514X G0514X3 Extreme Series Bandsaw 59 G0513X Main Parts...

Page 78: ...60 G0513X G0514X G0514X3 Extreme Series Bandsaw G0513X Fence Guide Parts...

Page 79: ...M8 1 25 X 20 78 P0513078 COVER 26 P0513X026 TIRE 79 PSS09M SET SCREW M8 1 25 X 20 27 P0513X027 LOWER WHEEL 17 80 PN03M HEX NUT M8 1 25 28 P0513X028 IDLE PULLEY 81 P0513081 LOWER WHEEL SHAFT 29 PN32 HE...

Page 80: ...7587003 FIXED SHAFT 146 P0513X146 HANDWHEEL 121 4 PH7587004 SHAFT 147 PSB02M CAP SCREW M6 1 X 20 121 5 PH7587005 SPRING PIECE 148 PCB10M CARRIAGE BOLT M8 1 25 X 85 121 6 PH7528004 LOCK HANDLE M8 X 44...

Page 81: ...com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 201 P0513X201 G0513X MODEL LABEL 209 PLABEL 14 ELECTRICITY LABEL 202 G8588 GRIZZLY LOGO PLATE 210 P0513X210 EXTREME SERIES PLATE 203 P...

Page 82: ...64 G0513X G0514X G0514X3 Extreme Series Bandsaw G0514X G0514X3 Main Parts...

Page 83: ...G0513X G0514X G0514X3 Extreme Series Bandsaw 65 G0514X G0514X3 Fence Guide Parts...

Page 84: ...zards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that l...

Page 85: ...9 CAM 23 P0514023 SAW BLADE 6TPI 143 70 P0513070 PILLOW BLOCK 24 PLW04M LOCK WASHER 8MM 71 P0513071 HANDLE M10 1 5 25 PSB14M CAP SCREW M8 1 25 X 20 72 P0513072 LEVER ROD 26 P0514X026 TIRE 73 PN09M HEX...

Page 86: ...T M6 1 103 PLW06M LOCK WASHER 10MM 125 23 PLW03M LOCK WASHER 6MM 104 PW04M FLAT WASHER 10MM 125 24 PSB01M CAP SCREW M6 1 X 16 105 PB18M HEX BOLT M6 1 X 20 125 25 PB08M HEX BOLT M6 1 X 20 106 PSB30M CA...

Page 87: ...BIAS SHAFT 201 P0514X201 G0514X MODEL LABEL 152 7 PR05M EXT RETAINING RING 15MM 201 P0514X3201 G0514X3 MODEL LABEL 152 8 P6202 BALL BEARING 6202ZZ 202 G8589 GRIZZLY LOGO PLATE 152 9 P0513X150 9 HANDL...

Page 88: ...izzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages...

Page 89: ......

Page 90: ......

Page 91: ......

Page 92: ......