Grizzly G0440, Owner'S Manual

Page 1: ...red since 03 12 COPYRIGHT APRIL 2005 BY GRIZZLY INDUSTRIAL INC REVISED OCTOBER 2013 TS WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...un 25 SECTION 4 DESIGNING THE SYSTEM 26 General 26 Duct Material 26 Metal Duct 27 Flexible Duct 27 System Design 28 Step 1 Decide Who Will Design 28 Step 2 Sketch Your Shop Layout 28 Step 3 Sketch a B...

Page 4: ...will be slightly different than what is shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused about a procedure check our website fo...

Page 5: ...ury when using this machine read and understand this entire manual before beginning any operations Figure 1 Identification Model G0441 shown with optional stand Canister Filter Assembly Vacuum Hose Co...

Page 6: ...1 4 in Footprint Length x Width 37 3 4 x 59 in Shipping Dimensions Carton 1 Type Cardboard Box Content Machine Weight 314 lbs Length x Width x Height 54 x 28 x 35 in Must Ship Upright Yes Carton 2 Typ...

Page 7: ...y 4 7 cu ft Filtration Rating 0 2 2 Micron Filter Surface Area 96 sq ft Bag Information No of Lower Bags 1 Lower Bag Diameter 15 3 4 in Canister Information No of Canister Filters 1 Canister Filter Di...

Page 8: ...x 38 1 2 x 109 in Footprint Length x Width 32 7 8 x 32 7 8 in Shipping Dimensions Carton 1 Type Cardboard Box Content Machine Weight 354 lbs Length x Width x Height 53 x 28 x 34 in Must Ship Upright Y...

Page 9: ...cu ft Filtration Rating 0 2 2 Micron Filter Surface Area 113 sq ft Bag Information No of Lower Bags 1 Lower Bag Diameter 19 3 4 in Canister Information No of Canister Filters 1 Canister Filter Diamete...

Page 10: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly FORCING MAChINERY Do not force machine It will do the job safer and better at the rate for which it...

Page 12: ...rly clean the surrounding area where the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST PAR...

Page 13: ...ne for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D G0440 Circuit Requirements Nominal Voltage 220V 240V Cycle 60 Hz Phase Sin...

Page 14: ...power supply when required This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances Serious injury could occur if you connect the machin...

Page 15: ...Equipment 1 Wrench or Socket 1 2 2 Wrench or Socket 9 16 2 Phillips Screwdriver 2 1 Mounting Hardware Page 18 As Needed Medium Strength Thread Locking Compound 1 Bottle Your machine was carefully pac...

Page 16: ...um 1 I Collection Drum Seal 1 J Clear Flexible Hose 9 x 8 1 K Hose Clamps 9 2 L Outlet Port 1 M Filter L Braces 2 N Foam Tape Roll 3 x 6mm 1 O Hose Clamps 7 3 P Hardware Box Phillips Head Screws 10 24...

Page 17: ...ection Drum Seal 1 O Outlet Port 1 P Filter L Braces 2 Q Foam Tape Roll 3 x 6mm 1 R Hose Clamps 8 5 S Hardware Box Phillips Head Screws 10 24 x 3 8 12 Hex Nuts 10 24 12 Drum Latches 3 Roll of Foam Tap...

Page 18: ...hine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi ca...

Page 19: ...8 board wall 16 Lag Bolts 1 2 x 2 machine board 8 Flat Washers 1 2 machine board 8 Drill 1 Drill Bit 1 4 for 3 8 predrill 1 Drill Bit 3 8 for 1 2 predrill 1 Stud Finder 1 Two of these fastener sets wi...

Page 20: ...d to the top of the head but leave them out enough to slide the housing over This will prepare you for the mounting instructions described in Assembly on Page 19 Figure 9 Board fastened to wall and re...

Page 21: ...medium strength thread locking compound on the bolts that secure the intake cylinder to the motor blower housing assem bly This added measure will ensure that the fasteners will not come loose from v...

Page 22: ...your wrench to hold the bolts in place as shown in Figure 14 to start the bolts easier Figure 13 Intake barrel brace positioned to mark the mounting holes Mounting Hole Locations 8 Attach the cyclone...

Page 23: ...t washers and 2 5 16 18 hex nuts Figure 17 Model G0440 outlet port and filter L braces installed 12 Mount the filter to the L braces with the brace gaskets between them as shown in Figure 19 using 4 5...

Page 24: ...then attach the 8 x 20 gray flexible hose between the muffler and the outlet port with the remaining two 8 hose clamps see Figure 23 Note It may be necessary to reposition the canister L braces down...

Page 25: ...hex nuts included in the box with the drum latches Make sure the hex nuts are on the outside of the drum so that they will not snag the plastic collection bag Note For the Model G0441 Only If you are...

Page 26: ...lastic collection bags into the collection drum place the lid on the collection drum and hook the latch over the lid as shown in Figure 29 then clamp it in place Figure 29 Latch hooked over lid for cl...

Page 27: ...663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects us...

Page 28: ...of plastic duct is due to the fact that it is an economical and readily available product It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for...

Page 29: ...ible is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should ch...

Page 30: ...eers or consultants We have included some basic information here to get you started on a basic design If you have a large shop or plan to design a com plicated system we recommend doing additional res...

Page 31: ...tor If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 40 Approximate required airflow for machines based on dust port size Machine Dust Port Size Approximate...

Page 32: ...the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations Ho...

Page 33: ...0 4 600 5 700 5 800 6 900 6 1000 6 Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using...

Page 34: ...ce 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0440 2 HP TWO STAGE CYCLONE DUST COLLECTOR 2005 BY GRIZZLY INDUSTRIAL Specifications while deemed accurate are not guaranteed 2 2005...

Page 35: ...s a minimum of 10x duct diameter 2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts Inlet Impeller 1654 14 2 3 HP 220V 8 15 1 2 Restrictor Plate inch Dia 8 Dia 7 Dia 6 Dia 5 Dia 4...

Page 36: ...e system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machin...

Page 37: ...parts at all times to reduce this risk Remote Control The remote control for the Model G0440 G0441 is IR infrared rather than RF radio frequency to prevent accidental startups by other common RF items...

Page 38: ...noise and vibration that is an inherent part of wall mounting Figure 54 Cyclone mounted on stand Figure 56 Rigid Metal Flex Hose H7215 4 x 5 Rigid Metal Flex Hose H7216 5 x 5 Rigid Metal Flex Hose H7...

Page 39: ...stage filter system 5 micron outer and 1 micron inner Easily the best value in its class Figure 60 G0572 Hanging Air Cleaner G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G2754...

Page 40: ...t an idea of how often it needs to be emptied Cleaning Filter Your new cyclone dust collector has a gentle brush system inside the filter for cleaning This brush system is controlled by the red and bl...

Page 41: ...from the canister assembly 3 Pull the black handle all the way down and secure the cable into the handle hook at the bottom of the canister assembly as shown in Figure 62 to hold it in place during t...

Page 42: ...e assembly see Figure 66 This will allow the canister base to align with the fastener holes around the brush base Figure 66 Filter brush base aligned with assembly fastener holes 9 Re insert a filter...

Page 43: ...bends loose fins replace 3 Re tighten all fasteners on the dust collector 4 Replace the motor and impeller as a set if the motor shaft and the impeller hub is damaged 5 Replace motor fan cover Dust co...

Page 44: ...check all wires dis connected or connected during any wiring task to ensure tight connections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this man ual when connecting you...

Page 45: ...C 12D 2T1 4T2 6T3 98 97 A2 96 O R 95 11 12 13 1 4 NHD NTH 14 ON OFF Switch A2 OL_NO AC OUT AC IN Start Capacitor 300MFD 125VAC Run Capacitor 50 F 250VAC 220V Motor 220V Circuit Board 220V Magnetic Co...

Page 46: ...C 18D 2T1 4T2 6T3 98 97 A2 96 O R 95 21 23 24 2 5 NHD NTH 25 ON OFF Switch A2 OL_NO AC OUT AC IN Start Capacitor 600MFD 125VAC Run Capacitor 60 F 300VAC 220V Motor 220V Circuit Board 220V Magnetic Co...

Page 47: ...L SAFETY ON PAGE 42 G0440 G0441 Electrical Components Figure 69 G0441 magnetic switch assembly Contactor Overload Relay Circuit Board Magnetic Switch Junction Box 220V 1 2 CONNECTION Motor Wiring Figu...

Page 48: ...41 42 43 44V2 45 46 47 48 49 50 51V2 52V2A 52V2 53 54 55 56 57 58 59 60 94 95 61 62V2 63 64 65 66 67 68 69 70 71 72V2 73 74 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 79 26 46 61 96 32V2 3 59...

Page 49: ...IMPELLER 14 1 2 V2 02 06 65 P0440065 MOTOR SPEC LABEL 15 P0440015 IMPELLER FENDER WASHER 3 8 66 P0440066 MOTOR WARNING LABEL 16 P0440016 HEX BOLT 3 8 16 X 1 LH 67 P0440067 GLASSES RESPIRATOR LABEL 17...

Page 50: ...6 7 8 9 10 11 12 13 14A 15 16 17 18A 19 20 21 22 23 24 25 26 27A 1 27A 2 28 28 1 29 30 31 32V3 32V3 1 32V2 2 32V2 3 32V2 4 32V2 5 34V2 35 36 37 38 39 40 41 42 43 44V2 45 46 47 48 49 50 51V3 52 53V2 5...

Page 51: ...1 MOTOR SPEC LABEL 17 P0441017 FOAM TAPE 3 X 6 X 1600MM 72 P0441072 MOTOR WARNING LABEL 18A P0441018A BLOWER HOUSING 15 1 2 IMP V2 02 06 73 P0441073 GLASSES RESPIRATOR LABEL 19 P0441019 FLAT WASHER 5...

Page 52: ...50 Model G0440 G0441 Mfg Since 03 12...

Page 53: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 54: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 55: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

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