Grizzly G0443, Owner'S Manual

Page 1: ...R S Manual For models manufactured since 11 09 Copyright March 2012 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of G...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...DESIGNING THE SYSTEM 24 General 24 Duct Material 24 Metal Duct 25 Flexible Duct 25 System Design 26 Step 1 Decide Who Will Design 26 Step 2 Sketch Your Shop Layout 26 Step 3 Sketch a Basic Duct Layout...

Page 4: ...ure Date of Your Machine Manual Accuracy We stand behind our machines If you have any questions or need help use the information below to contact us Before contacting please get the serial number and...

Page 5: ...onal stand Identification To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Canister Filter Assembly Optional Stand Re...

Page 6: ...Width x Height 54 x 28 x 31 in Carton 2 Type Cardboard Content Canister Weight 46 lbs Length x Width x Height 50 x 20 x 20 in Electrical Minimum Circuit Size 30 Amps at 110V 15 Amps at 220V Switch Mag...

Page 7: ...Bag Clear Plastic Canister Spun Bond Polyester Impeller Steel Riveted Blower Housing 11 Gauge Steel Body 14 Gauge Steel Collection Drum Steel Other Optional Stand H7508 Other Specifications Country O...

Page 8: ...erate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTEC...

Page 9: ...not force machine It will do the job safer and better at the rate for which it was designed GUARDS COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris M...

Page 10: ...n overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST ParTICLES aND IGNITIoN SoUrCES DO NOT operate the dust collector in areas were explosion...

Page 11: ...make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult an electrician if you are unsure about w...

Page 12: ...grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn discon nect it from power and immediately replace i...

Page 13: ...coming from the power and motor cords loosen the strain reliefs on top of the switch then remove the cords from the switch 4 Remove the four Phillips screws flat washer and hex nuts that secure the sw...

Page 14: ...damage please call us immediately at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be d...

Page 15: ...ar Flexible Hose 9 x 8 1 K Hose Clamps 9 2 L Outlet Port 1 M Filter L Braces 2 N Foam Tape Roll 3 x 6mm 1 O Hose Clamps 7 2 P Hose Clamp 6 1 Q Wall Mount Bracket 1 R Casters 4 S Wall Mount Brace 1 T B...

Page 16: ...achine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi...

Page 17: ...1 2 machine board 8 Drill 1 Drill Bit 1 4 for 3 8 predrill 1 Drill Bit 3 8 for 1 2 predrill 1 Stud Finder 1 Two of these fastener sets will be used in mounting the intake barrel brace dur ing assembly...

Page 18: ...hor Studs 1 2 x 23 4 6 Hex Nuts 1 2 6 Flat Washers 1 2 6 Hammer Drill 1 Masonry Drill Bit 1 2 1 Level 4 1 Pencil 1 Measuring Tape 1 To mount the motor impeller housing to a con crete or masonry wall 1...

Page 19: ...5 16 flat wash ers Note Because this part of the dust collector will not be accessible after assembly con sider using medium strength thread locking compound on the bolts that secure the intake cylin...

Page 20: ...hold the bolts in place as shown in Figure 15 to start the bolts easier Figure 14 Intake barrel brace positioned to mark the mounting holes Mounting Hole Locations 9 Attach the cyclone funnel to the i...

Page 21: ...gaskets between them as shown in Figure 20 using 4 5 16 18 x 3 4 hex bolts and 4 5 16 fender washers Figure 20 Mounting filters to the braces Brace Gasket Here Figure 18 Outlet port and filter L brace...

Page 22: ...nd 6 10 24 hex nuts included in the box with the drum latches Make sure the hex nuts are on the outside of the drum so that they will not snag the plastic collection bag Figure 24 Installing drum latc...

Page 23: ...ollection bags into the collection drum place the lid on the collection drum and hook the latch over the lid as shown in Figure 27 then clamp it in place Figure 27 Latch hooked over lid for clamping 2...

Page 24: ...sert the plug attached to the machine power cord into a matching power supply receptacle The machine is now connected to the power source If you need to disconnect the machine from power later pull th...

Page 25: ...ts used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Using the remote control press the ON OFF button to turn the machine ON 5 Listen to and watch for abn...

Page 26: ...of plastic duct is due to the fact that it is an economical and readily available product it is also simple to assemble and easily sealed against air loss the primary disadvantage of plastic duct for...

Page 27: ...e is non resistant to abrasion and has a tendency to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose you should choos...

Page 28: ...website at www grizzly com our Workshop Planner will allow you to quickly and easily design and print a basic shop layout don t worry non grizzly brand machines can be substituted with grizzly machin...

Page 29: ...llector if the machine has multiple dust ports the total CFM required is the sum of all ports Figure 38 Approximate required airflow for machines based on dust port size Machine Dust Port Size Approxi...

Page 30: ...dust collector as the main line the general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FpM For small medium sized shops using the dust port size...

Page 31: ...M given for each size from the table approximate required airflow under Step 4 and match the branch line given below if both machines will never run at the same time reference the machine with the big...

Page 32: ...570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0440 2 HP TWO STAGE CYCLONE DUST COLLECTOR 2005 BY GRIZZLY INDUSTRIAL Specifications while deemed accurate are not guaranteed 2 2005 The...

Page 33: ...Inch Dia 6 Dia 5 Dia 4 Dia 3 Dia 2 Static Pressure Inch H2O 2 6 3 5 6 5 9 2 10 1 CFM 1025 963 825 497 249 Figure 48 G0443 performance curve chart and data Description Model Quantity 6 rigid pipe at 2...

Page 34: ...ystem must still be grounded as mentioned above we recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine a...

Page 35: ...g parts at all times to reduce this risk Remote Control The remote control for the Model G0443 is IR infrared rather than RF radio frequency to prevent accidental startups by other common RF items suc...

Page 36: ...ly decreases overall noise and vibration that is an inherent part of wall mounting Figure 51 Cyclone mounted on stand Figure 53 Rigid Metal Flex Hose H7215 4 x 5 Rigid Metal Flex Hose H7216 5 x 5 Rigi...

Page 37: ...he best value in its class Figure 57 G0572 Hanging Air Cleaner Figure 54 Dust collection pipe clamps G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G2754 4 Floor Dust Collection...

Page 38: ...needs to be emptied Cleaning Filter Your new cyclone dust collector has a gentle brush system inside the filter for cleaning This brush system is controlled by the red and black handles shown in Figur...

Page 39: ...g clamp and collection bag from the canister assembly 3 Pull the black handle all the way down and secure the cable into the handle hook at the bottom of the canister assembly as shown in Figure 59 to...

Page 40: ...ssembly see Figure 63 This will allow the canister base to align with the fastener holes around the brush base Figure 63 Filter brush base aligned with assembly fastener holes 9 Re insert a filter int...

Page 41: ...power and check replace switch 5 Replace start capacitor 6 Replace motor Motor runs slower than normal 1 Poor electrical connection 2 Low power source voltage 3 Motor is at fault 1 Inspect the power s...

Page 42: ...inadequate 10 The dust collector is too small for the dust collection system 1 Empty collection drum 2 Clean filter 3 Remove dust line from dust collector inlet and unblock the restriction in the duct...

Page 43: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 44: ...1 4T2 6T3 98 97 A2 96 O R 95 1 7 18 2 0 2 1 NHD NTH 21 Start Capacitor 300MFD 125VAC Run Capacitor 40 F 250VAC 1 3 110V Circuit Board ON OFF Switch 110V Magnetic Contactor Switch and Overload Relay Mo...

Page 45: ...2T1 4T2 6T3 98 97 A2 96 O R 95 7 9 10 1 1 NHD NTH 11 ON OFF Switch A2 OL_NO AC OUT AC IN Start Capacitor 300MFD 125VAC Run Capacitor 40 F 250VAC 4 220V Motor Rewired 220V Circuit Board 220V Magnetic C...

Page 46: ...8 19 20 21 22 23 24 25 26 27 28 28 1 29 30 31V2 31V2 1 31V2 2 31V2 3 31V2 4 31V2 5 33V2 34 35 36 37 38 39 40 41 42 43V2 44 45 46 47 48 49 50V2 51A 51V2 52 53 54 55 56 57 58 59 60 61 62 63 74 75 76 79...

Page 47: ...PN08 HEX NUT 3 8 16 11 PWF01 FENDER WASHER 5 16 57 PLW04 LOCK WASHER 3 8 12 PB03 HEX BOLT 5 16 18 X 1 58 PW02 FLAT WASHER 3 8 13 P0443013 IMPELLER 12 1 2 59 PB03 HEX BOLT 5 16 18 X 1 14 P0443014 IMPEL...

Page 48: ...ACHINE ID LABEL 67 PLABEL 59 HANDS INLET LABEL 81 PPAINT 1 GRIZZLY GREEN TOUCH UP PAINT 68 PLABEL 12 READ MANUAL 2W X 3 3H 82 PPAINT 11 GRIZZLY PUTTY TOUCH UP PAINT Safety labels help reduce the risk...

Page 49: ...en a woodworker metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine re...

Page 50: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 51: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 52: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...