Grizzly G0464, Instruction Manual

Page 1: ...DUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC EW7339 PRINTED IN CHINA AIR COMPRESSOR MODELS G0464 G0465 G0467 G0468 G0470 INSTRUCTION MANUAL ...

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Page 3: ...0V Operation 7 SECTION 3 SET UP 9 Unpacking 9 Assembly 9 Placement 10 SECTION 4 OPERATIONS 11 Operation Safety 11 Starting 11 Line Pressure Regulation 12 Connecting Tools 13 Storage 14 SECTION 5 MAINTENANCE 15 Schedule 15 Draining Tank 16 Pressure Safety Valve 16 SECTION 6 SERVICE 17 Troubleshooting 17 Changing Oil 19 Check Valve 19 Fixing Air Leaks 20 Pressure Switch 21 Parts Breakdown 22 Parts L...

Page 4: ...sed according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commit ment to customer satisfaction It is our pleasure to provide this manual with your air compressor It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance The specifications details and photo gra...

Page 5: ...0467 G0468 G0470 MODEL G0464 G0465 G0467 G0468 G0470 HORSEPOWER 11 2 11 2 21 2 11 2 2 AMPERAGE 8A 8A 14 5A 8A 14A TANK VOLUME 1 59 gal 3 17 gal 6 34 gal 1 59 gal 4 23 gal MAXIMUM PSI 125 125 125 115 125 CFM 40 PSI 3 1 3 1 4 9 2 9 4 5 CFM 90 PSI 2 2 2 2 4 2 1 3 6 SHIPPING WEIGHT 39 7 lbs 44 1 lbs 62 8 lbs 36 4 lbs 60 6 lbs MACHINE WEIGHT 35 3 lbs 40 1 lbs 58 4 lbs 34 2 lbs 56 2 lbs ...

Page 6: ...ot eliminate danger and are not a substitute for proper accident prevention measures 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR AN ANSI APPROVED RESPIRATOR WHEN...

Page 7: ... REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of check ing for keys and adjusting wrenches before turning machinery ON 17 REDUCE THE RISK OF UNINTENTIONAL FIRING DO NOT carry tool with hand on trigger and disconnect from air when not in use 18 USE PROPER AIR HOSE for the tool Make sure your air hose is in good condition and is long enough to reach your work without stretching 19 DONOTFORCEMACHI...

Page 8: ...gh to reach your work without stretching Make sure the air lines and power cord do not come in contact with sharp or abrasive objects 6 COMPRESSED AIR USE Do not use the compressor for filling breath ing or diving tanks Compressed air from this compressor cannot be used for pharmaceutical food or health applications 7 PLASTIC PVC PIPE DO NOT use plastic pipe for high pressure air lines It could sh...

Page 9: ...rce until instructed to do so 110V Operation Amperage Draw The motors on the air compressors will draw the following amps G0464 Motor Draw 8 Amps G0465 Motor Draw 8 Amps G0467 Motor Draw 14 5 Amps G0468 Motor Draw 8 Amps G0470 Motor Draw 14 Amps Circuit Requirements Only connect your machine to a cir cuit that meets the requirements below Always check to see if the wires and circuit breaker in you...

Page 10: ... wire and plug pin Use at least a 14 gauge cord Use a 12 gauge cord if the cord is between 25 100 feet DO NOT use extension cords over 100 feet Electrocution or fire could result if this machine is not grounded correctly or if your electrical con figuration does not comply with local and state codes Ensure compliance by check ing with a qualified electrician Grounding In the event of an electrical...

Page 11: ...rom the compressor 2 Be sure the air filter is attached to the cylinder head as shown in Figure 2 Figure 3 Proper oil level 3 Add compressor oil or ISO 100 SAE 30W non detergent oil to the crank case Remove the oil breather inset in Figure 3 on top of the crankcase and add oil into the hole The oil level should be in the center of the sight glass as shown in Figure 3 This step does not apply to th...

Page 12: ...S for the needs of your particular compressor Place the compressor on a solid and level surface Make sure that the hoses attached to your pneumatic device are unrestricted in movement and not subject to being run over by vehicles or punctured by sharp objects Since air compressors are often used for a sustained period of time sometimes in restricted areas wear ear protection to avoid long term exp...

Page 13: ...air compressor 1 Place the compressor on a solid level surface with access to a properly fused power supply DO NOT oper ate the compressor in an environment where there are explosive flammable or caustic fumes or gases 2 Make sure the compressor switch is in the OFF position lever with red cap shown in Figure 4 before connecting to the power supply Figure 4 AUTO OFF lever 3 Double check the oil le...

Page 14: ...s displayed on the left pressure gauge and the air to be deliv ered to the tool line pressure is displayed on the right pressure gauge shown in Figure 6 The air tool that you attach to the air compressor should have a preferred PSI operating level Set the pressure to be delivered to the tool according to the required level of the tool To control the air supply to your tool 1 Adjust the air control...

Page 15: ...ools to your air com pressor 1 Follow the compressor Starting instruc tions on Page 11 2 Connect the tool to a good quality air hose that is long enough to reach from the point of use to the compressor Note Be aware of the placement of the hose to prevent damage Make certain the air hose is not located where it can become constricted cut by a sharp object or run over Running over a hose with a veh...

Page 16: ...sure in the hose then remove the air hose and the tool 5 Drain water from the tank as instructed in Draining Tank on Page 16 Leave the valve open until the next usage Note Draining the air from the tank can be extremely loud Wear ear pro tection when draining the tank 6 Store the air compressor in its normal operating position in a cool protected area Storage Water will condense in the air com pre...

Page 17: ...ure the AUTO OFF lever is in the OFF position the compressor is unplugged and the air pressure has been bled out of the tank Operating this equipment has the potential to cause eye injury and hearing loss Always wear eye and ear protection when operating an air compressor Be certain the safety protection you wear meet the appro priate standards of the American National Standards Institute ANSI If ...

Page 18: ...ote The safety valve is preset to release air if the tank exceeds its maxi mum pressure DO NOT try to adjust the safety valve pressure setting Some water may accumulate in the tank depending on usage and humidity Drain water from the tank daily to increase the lifespan of the compressor and air tools To drain the tank 1 Leave the tank pressurized and open the drain valve shown in Figure 10 to drai...

Page 19: ...3 Check power line for proper voltage 4 Inspect all connections on motor for loose or shorted terminals or worn insula tion 5 Install correct fuses or cir cuit breakers 6 Replace the pressure switch Motor fails to develop full power output of motor decreases rapidly with decrease in volt age at motor terminals 1 Power line overloaded with lights appliances and other motors 2 Undersized wires or ci...

Page 20: ... 5 Pressure relief valve releasing below 120 PSI 6 Gaskets leaking 7 Worn rings 8 Pressure switch turns the motor OFF too soon 1 Check air tanks pipes and all connections for leaks see Page 20 2 Close drain valve 3 Inspect and clean air filter 4 Repair the check valve see Page 19 5 Replace pressure relief valve 6 Check gaskets on cylinder head assembly repair or replace as needed 7 Inspect and rep...

Page 21: ...es clean out and replace Changing Oil Change the oil in the air compressor pump after the initial 50 hours or 30 days of use and every 300 hours or 3 months after the first oil change Use compressor oil or ISO 100 SAE 30W non detergent type oil To change the oil 1 Unplug the air compressor and drain all the air from the tank 2 Place a container to catch the oil under the oil sight glass 3 Use a bo...

Page 22: ... air from the tank 2 Unscrew the fitting that is leaking Clean and wrap teflon tape and or spread pipe dope on the threads 3 Re install the fitting to the compressor To fix air leaking through a valve 1 Unplug the air compressor and drain all the air from the tank 2 Remove the valve clean it thoroughly then re install with teflon tape and or pipe dope 3 If the valve continues to leak replace it wi...

Page 23: ...es not reach or pressur izes beyond the proper PSI level To adjust the pressure switch 1 Unplug the air compressor from the power supply 2 Make sure the compressor switch is in the OFF position 3 Drain the pressure from the tank 4 Remove the black AUTO OFF switch cover Figure 15 by removing the screw in the recess of the cover Pull the black cover up and set it aside Figure 15 Pressure switch cove...

Page 24: ...Model G0464 G0465 G0467 G0468 G0470 Air Compressors 22 G0464 Parts Breakdown ...

Page 25: ... P0464057 CONNECTOR NPT 1 4 X 48MM 19 P0464019 ECCENTRIC 58 P0464058 PRESSURE SWITCH 20 PN01M HEX NUT M6 1 59 P0464059 SAFETY VALVE 140PSI 21 P0464021 OIL FILL CAP 60 P0464060 STRAIN RELIEF 22 PW02M FLAT WASHER 5MM 61 P0464061 PRESSURE RELIEF TUBE 23 PSB15M CAP SCREW M5 8 X 20 62 P0464062 COMPRESSION NUT 1 8 24 P0464024 OIL SIGHT GAUGE 1 2 63 P0464063 POWER CORD 14 GA X 2 25 P0464025 OIL SIGHT GAU...

Page 26: ...Model G0464 G0465 G0467 G0468 G0470 Air Compressors 24 G0465 Parts Breakdown ...

Page 27: ... ECCENTRIC 59 P0465059 CONNECTOR NPT 1 4 X 48 20 PN01M HEX NUT M6 1 60 P0465060 PRESSURE RELIEF TUBE 21 P0465021 OIL FILLER CAP 61 P0465061 COMPRESSION NUT 1 8 21 1 P0465021 1 O RING 62 P0465062 POWER CORD 14 GA X 2 22 P0465022 HEX BOLT M5 0 8 X 155 63 P0465063 CABLE CONNECTOR 23 PW02M FLAT WASHER 5MM 64 P0465064 CABLE CONNECTOR 24 P0465024 OIL SIGHT GAUGE 65 P0465065 CABLE CONNECTOR 25 P0465025 O...

Page 28: ...Model G0464 G0465 G0467 G0468 G0470 Air Compressors 26 G0467 Parts Breakdown ...

Page 29: ...3 8 19 P0467019 OIL RING 62 P0467062 SPECIAL WASHER 3 8 20 P0467020 PISTON PIN 63 P0467063 STRAIN RELIEF 21 PR03M EXT RETAINING RING 12MM 64 P0467064 SAFETY VALVE 22 P0467022 CONNECTING ROD 65 P0467065 COMPRESSION NUT 23 P0467023 ECCENTRIC 66 P0467066 RELIEF TUBE 24 PSB102M CAP SCREW M8 1 25 X 22 LH 67 P0467067 POWER CORD 25 P0467025 OIL FILL CAP 68 P0467068 CABLE CONNECTOR 26 PS20M PHLP HD SCR M5...

Page 30: ...Model G0464 G0465 G0467 G0468 G0470 Air Compressors 28 G0468 Parts Breakdown ...

Page 31: ...M HEX NUT M6 1 55 P0468055 POWER CORD 18 P0468018 COVER 56 P0468056 COMPRESSION NUT 3 8 19 PB95M HEX BOLT M5 8 X 16 57 P0468057 TERMINAL 20 P0468020 CRANKCASE 58 P0468058 HANDLE GRIP 21 P0468021 CAPACITOR 200 MFD 59 P0468059 CHECK VALVE 22 P0468022 CAPACITOR 40 MFD 60 P0468060 RUBBER FOOT 23 PW01M FLAT WASHER 8MM 61 PB09M HEX BOLT M8 1 25 X 20 24 PN03M HEX NUT M8 1 25 62 PW01M FLAT WASHER 8MM 25 P...

Page 32: ...Model G0464 G0465 G0467 G0468 G0470 Air Compressors 30 G0470 Parts Breakdown ...

Page 33: ...E 16 P0470016 OIL RING 53 P0470053 CONNECTOR 17 P0470017 PISTON PIN 54 P0470054 REGULATOR 18 PR03M EXT RETAINING RING 12MM 55 P0470055 CONNECTOR 19 P0470019 CONNECTING ROD 56 P0470056 PRESSURE SWITCH 20 P0470020 CRANKSHAFT 57 P0470057 STRAIN RELIEF 21 PB91M HEX BOLT M6 1 X 18 58 PLW04M LOCK WASHER 8MM 22 P0470022 OIL FILLER BREATHER PLUG 61 P0470061 SAFETY RELIEF 23 PB91M HEX BOLT M6 1 X 18 62 P04...

Page 34: ...ies to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this numb...

Page 35: ...___2 8 Years ____8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____0 2 ____3 5 ____6 9 ____10 7 Do you think your machine represents a good value ____Yes ____No 8 Would you recommend Grizzly Industrial to a friend ____Yes ____No 9 Would you allow us to use your name as a reference for our customers in your area Note We never use names more than 3 times ____Yes ____No 10 ...

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