TABLE OF CONTENTS
PAGE
1.
SAFETY ........................................................................................................................................2
Safety Rules For Power Tools ............................................................................................2-3
Additional Safety Instructions For Lathe/Mills ........................................................................4
2.
CIRCUIT REQUIREMENTS ........................................................................................................5
110V Operation ......................................................................................................................5
Extension Cords ....................................................................................................................5
Grounding ..............................................................................................................................6
3.
INTRODUCTION ..........................................................................................................................7
Commentary ..........................................................................................................................7
4.
IDENTIFICATION ......................................................................................................................8-9
5.
SETUP ........................................................................................................................................10
Unpacking ............................................................................................................................10
Piece Inventory ....................................................................................................................10
Hardware Recognition Chart ................................................................................................11
Clean Up ..............................................................................................................................12
Site Considerations ..............................................................................................................12
Beginning Assembly ............................................................................................................13
Install Support Leg ..............................................................................................................13
Attach Mill/Drill to Lathe ......................................................................................................14
Install Backsplash ................................................................................................................15
Mount Mill/Drill Eyeshield ....................................................................................................15
Test Run Lathe ....................................................................................................................16
Test Run Mill/Drill ................................................................................................................17
6.
LATHE OPERATIONS ..............................................................................................................18
Lathe ....................................................................................................................................18
Removing Chuck or Faceplate ............................................................................................19
Installing Chuck or Faceplate ..............................................................................................20
Installing Tailstock Dead Center ....................................................................................20-21
Removing Tailstock Dead Center ........................................................................................21
Adjusting Tailstock Longitude Position ................................................................................21
Changing Tool Posts ............................................................................................................22
Adjusting Cross Slide ..........................................................................................................23
Adjusting Compound Slide ..................................................................................................23
Adjusting Carriage ................................................................................................................24
Understanding Gear Charts ............................................................................................25-27
Changing Gears for Carriage Feed Rate ........................................................................28-30
Reverse Threading..........................................................................................................30-31
Changing Speeds ................................................................................................................32
7.
MILL/DRILL OPERATION..........................................................................................................33
Mill/Drill ................................................................................................................................33
Changing Chucks ............................................................................................................34-35
Installing Mill Table ..............................................................................................................36
8.
MAINTENANCE..........................................................................................................................37
Lubrication ......................................................................................................................37-38
Checking V-Belt....................................................................................................................38
Maintenance Log ..................................................................................................................39
9.
SERVICE ADJUSTMENTS ........................................................................................................40
About Service ......................................................................................................................40
Gibs ................................................................................................................................40-41
Aligning Tailstock ............................................................................................................42-43
Bearing Preload....................................................................................................................43
Service Log ..........................................................................................................................44
10.
REFERENCE INFO ....................................................................................................................45
Machine Data ......................................................................................................................46
Wiring Diagram ....................................................................................................................47
Parts Breakdown and Parts List......................................................................................48-65
Warranty and Returns ..........................................................................................................66
