Grizzly G0529, Owner'S Manual

Page 1: ...ial Inc REVISED APRIL 2008 BL Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc JT5422 printed IN TAIWAN MODEL G0529 OSCILLATING SPINDLE 12 DISC SANDER OWNER S Manual ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...ing Assembly 11 Cabinet Assembly 11 Mounting Sander 12 Installing Spindle 12 Table Inserts 13 Squaring Table 13 Squaring Disc Sander 14 Sanding Disc 15 Installation 15 Aligning Table 15 Miter Gauge 16 Dust Collection 16 SECTION 6 Operations 17 General 17 Power Switch 17 Spindle Sanding 18 Disc Sanding 19 Miter Sanding 19 SECTION 7 MAINTENANCE 20 Maintenance Safety 20 Schedule 20 Machine Data Sheet...

Page 4: ... 3AFETY 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUB...

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Page 6: ... at the cuff do not place hands near or in contact with sanding surfaces during operation Grip the workpiece with both hands Perform machine inspections and main tenance service promptly when called for never leave the machine running unat tended Replace sanding discs and sleeves when they become worn Never sand more than one piece of stock at a time Always inspect board stock for nails staples kn...

Page 7: ...ith no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual We stand behind our machines If you have any service questions or parts requests please call o...

Page 8: ...move ground prong from plug to fit into a two pronged outlet If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Extension Cords We do not recommend using extension cords but if you find it absolutely necessary Use at least a 14 gauge cord that does not exceed 50 feet in length The extension cord must have a ground wire and plug pin A qualified electrici...

Page 9: ...ts Spindle Port Not Shown 9 Cabinet 10 Graduated Scales SECTION 4 MACHINE FEATURES Figure 2 Machine features An important part of safety is knowing your machine and its components Take the time to familiarize yourself with the features of your new G0529 Oscillating Spindle 12 Disc Sander They will be fre quently mentioned throughout the instructions in this manual 1 10 9 8 7 6 5 4 3 2 ...

Page 10: ...parts DESCRIPTION Qty A Sander unit 1 B Left and Right Side Panels 2 C Front and Pear Panels 2 D Miter Gauge Assembly 1 E Spindle Assemblies 2 1 11 2 1 5 8 1 1 4 1 F Table Inserts Oval Table Insert 2 1 Table Insert 2 1 Oval Table Insert 3 4 1 Table Insert 3 4 1 G Rubber Floor Pads Flat Head Screws 5 16 18 x 3 4 4 Washers 5 16 4 Nuts 5 16 4 H Wrench Hardware Bag Open End Wrench 17mm 2 Open End Wren...

Page 11: ...G0529 Oscillating Spindle Disc Sander 9 Hardware Recognition Chart ...

Page 12: ...ource of fresh air Unsupervised children and visitors inside your shop could receive seri ous personal injury Ensure child and visitor safety by keeping all entrances to the shop locked at all times DO NOT allow unsupervised children or visitors in the shop at any time Weight Load The Model G0529 weighs 166 lbs and has a 211 4 X 161 2 footprint Most shop floors should be sufficient to carry the we...

Page 13: ...re handling This section will cover the basic assembly and adjustment instructions needed to begin opera tion Complete the assembly in the order provided in this manual and then read the remaining por tion of the manual before attempting any type of operation Your safety is important Please follow the warnings below during this entire section Cabinet Assembly Figure 4 Assembled panels Figure 5 Ins...

Page 14: ...e it could make removal difficult Figure 7 Installing spindle Figure 6 Cabinet hole location When the cabinet has been completed it is time to place the sander unit on top of the cabinet stand To mount the sander to the top of the cabinet stand 1 With the help of an assistant place the sander on the cabinet stand The Model G0529 weighs 166 lbs Personal injury could occur if the machine is moved wi...

Page 15: ...Squaring the table and spindle Figure 8 Installing table inserts Squaring Table Table Inserts The table inserts minimize the gap between the working surface edge and the spindle It is impor tant to use the proper table insert according to the diameter spindle you are using The Model G5029 comes with the following four table inserts 2 1 2 elliptical 1 elliptical Select the table insert that comes c...

Page 16: ... a machinist square set one edge on the table surface and the other against the face of the sanding disc as shown in Figure 11 Note This can be done with the sandpa per installed although it is somewhat easier to measure if the disc does not have the sandpaper disc installed 3 Loosen the lock lever and adjust the table angle until it is perfectly perpendicular and flush with both edges of the mach...

Page 17: ...the disc by hand to check if the sandpa per is touching the table Note DO NOT turn the disc sander on at this point 5 Repeat Steps 1 3 if the sandpaper touches table at any point in the rotation Aligning Table Figure 14 Loosening table bolts Figure 13 Installing PSA sanding disc Sanding Disc Installation The disc sander requires 12 PSA pressure sen sitive adhesive sanding discs To install a new sa...

Page 18: ...h one edge against the face of the miter gauge and the other against the disc face as shown in Figure 14 2 Dust Ports 2 Loosen the lock knob on the miter gauge to adjust it flush with the edge of the square 3 Tighten the lock knob and verify the setting Note Sometimes the tightening procedure can affect the adjustment 4 Loosen the setscrew that secures the angle pointer and adjust the pointer to t...

Page 19: ...e injury Always wear safety glass es or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glass es you wear meet the appropriate standards of the American National Standards Institute ANSI The Model G0529 sander is equipped with a paddle type power switch with a safety key To operate the power sw...

Page 20: ...operations 1 Check to make sure that the table insert has been installed correctly and the spindle is secured tightly 2 Set the angle of the table relative to the sanding sleeve The angle can be set with the angle gauge on the spindle sander table or with a protractor for greater accuracy Note The spindle sander table can be posi tioned from 0 to 45 relative to the plane of the sanding surface 3 M...

Page 21: ...sanding curves or irregular shapes remove the miter gauge from the disc table Always keep the workpiece on the side of the wheel that is rotating down toward the table This will keep the workpiece from flying out of your hands from the rotational forces Miter Sanding The most efficient way to get a perfect miter is to cut the workpiece slightly long and sand it to the desired dimension Miter sandi...

Page 22: ...ts Worn or damaged sanding discs or sleeves Worn or damaged wires Any other condition that could hamper the safe operation of this machine Perform the following tasks at the scheduled time intervals After Each Use Wipe off the sawdust build up from the table surface Turn off power switch and remove the switch key Check for spindle straightness Weekly Wipe a lubricant such as SLIPIT onto the table ...

Page 23: ...4 x 51 2 100 H6662 1 4 x 51 2 120 H6663 1 4 x 51 2 150 H6664 5 8 x 51 2 60 H6665 5 8 x 51 2 80 H6666 5 8 x 51 2 100 H6667 5 8 x 51 2 120 H6668 5 8 x 51 2 150 H6669 11 2 x 51 2 60 H6670 11 2 x 51 2 80 H6671 11 2 x 51 2 100 H6672 11 2 x 51 2 120 H6673 11 2 x 51 2 150 H6674 2 x 51 2 60 H6675 2 x 51 2 80 H6676 2 x 51 2 100 H6677 2 x 51 2 120 H6678 2 x 51 2 150 MODEL TYPE GRIT G1220 12 PSA 60 G4255 12 ...

Page 24: ... lbs Length Width Height 34 x 30 x 21 in Electrical Switch ON OFF Toggle with Safety Key Switch Voltage 110V Cord Length 6 ft Cord Gauge 14 gauge Recommended Breaker Size 15 amp Plug Yes Motors Main Type TEFC Capacitor Start Induction Horsepower 1 HP Voltage 110V Prewired 110V Phase Single Amps 10A Speed 1725 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer Direct Gear Drive Bearings Sealed and P...

Page 25: ...ter 12 in Sanding Disc Speed 1725 RPM Construction Base Construction Preformed Steel Stand Construction Preformed Steel Table Construction Precision Ground Cast Iron Frame Construction Cast Iron Disc Construction Computer Balanced Aluminum Miter Gauge Construction Plastic with Steel Bar Paint Powder Coated Other No Of Dust Ports 2 Dust Port Size 2 in Mobile Base G7314 Other Specifications ISO Fact...

Page 26: ...L I8 k ZlZY gdb WZ cY K BDIDG gdjcY Gjc 8VeVX idg B 9 K68 DC D View this page in color at www grizzly com The motor wiring shown here is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box HiVgi 8VeVX idg B 9 K68 Wiring Diagram ...

Page 27: ...G0529 Oscillating Spindle Disc Sander 25 6 Frame Breakdown ...

Page 28: ...EF BUSHING 21 P0529021 REAR BRACKET 76 PWRCRD110L POWER CORD 22 P0529022 HAND KNOB 77 P0529077 GRADUATED SCALE 23 P0529023 MOTOR 1 HP 78 P0529078 POSITIONING ROD 23 1 P0529023 1 MOTOR FAN 84 PK20M KEY 5 X 5 X 15 23 2 P0529023 2 FAN COVER 85 PK42M KEY 6 X 6 X 30 23 3 P0529023 3 CAPACITOR COVER 86 PN08 HEX NUT 3 8 16 23 4 P0529023 4 CAPACITOR 87 P6006 BALL BEARING 6006ZZ 24 P0529024 SWITCH BOX 88 PR...

Page 29: ...MITER GAUGE BAR 114 PB07M HEX BOLT M8 1 25 X 25 133 PS06 PHLP HD SCR 10 24 X 3 8 115 PSS02M SETSCREW M6 1 X 5 135 P0529135 MITER GAUGE KNOB 116 PB03 HEX BOLT 5 16 18 X 1 136 P0529136 POINTER 117 PS06 PHLP HD SCR 10 24 X 3 8 138 PLABEL 14 WARNING LABEL ELECTRICITY 118 PN01M HEX NUT M6 1 139 PLABEL 11 WARNING LABEL GLASSES 119 PB04 HEX BOLT 5 16 18 X 3 141 PLABEL 26 WARNING LABEL DISCONNECT 121 PB19...

Page 30: ...T HD SCR 5 16 18 X 3 4 126 P0529126 FRONT OR REAR PANEL 82 PLW01 LOCK WASHER 5 16 137 PLABEL 12 WARNING LABEL READ MANUAL 83 PN02 HEX NUT 5 16 18 140 PLABEL 32 WARNING LABEL DUST MASK 106 PSB07 CAP SCREW 5 16 18 X 3 4 142 P0529142 WARNING LABEL ID LABEL 108 PW07 FLAT WASHER 5 16 143 G8588 GRIZZLY LOGO 116 PB03 HEX BOLT 5 16 18 X 1 Cabinet Breakdown ...

Page 31: ...motor Machine Operation Symptom Possible Cause Possible Solution Grains easily rub off the sleeve or disc 1 Sanding sleeve disc has been stored in an incorrect environment 2 Sanding sleeve disc has been smashed or folded 1 Store sanding sleeve disc away from extremely hot or dry temperatures 2 Store sanding sleeve disc flat not bent or folded Deep sanding grooves or scars in workpiece 1 Sanding sl...

Page 32: ...vely 1 Stand not stable on floor 2 Incorrect motor mounting 3 Incorrect sanding sleeve tension 4 Broken defective sanding sleeve disc 1 Secure stand to floor reposition to level surface or shim stand 2 Check adjust motor mounting 3 Make sure tension lever is in tensioning position Follow sleeve tensioning instructions in this manual 4 Replace sanding sleeve disc Workpiece frequent ly gets pulled o...

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