Grizzly G0548ZP, Owner'S Manual

Page 1: ...No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc bl14676 printed IN TAIWAN G1028Z2 G1029Z2 G0548ZP MODEL G0548ZP G1028Z2 G1029Z2...

Page 2: ...grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications o...

Page 3: ...20 Power Connection 23 Test Run 24 SECTION 4 DESIGNING THE SYSTEM 25 General 25 Duct Material 25 System Design 27 System Grounding 32 SECTION 5 OPERATIONS 33 General 33 Machine Storage 33 SECTION 6 AC...

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Page 5: ...f serious injury when using this machine read and understand this entire manual before beginning any operations ON OFF Paddle Switch Filter Cleaning Handle Collector Canister Filter Outlet Connector 3...

Page 6: ...23 in 36 x 23 x 22 in Carton 2 Type Cardboad Not Applicable Content Canister Weight 29 lbs Width side to side Depth front to back Height 22 x 22 x 23 in Electrical Power Requirement 240V Single Phase...

Page 7: ...Filtration 1 micron 2 5 micron Bag Information Number of Upper Bags Not Applicable 1 Upper Bag Material Not Applicable Fabric Upper Bag Capacity Not Applicable 5 7 cu ft Upper Bags Total Area Not App...

Page 8: ...bricated Sheet Metal Formed Steel Caster High Density Plastic Paint Powder Coated Other Specifications Height with Bags Inflated 71 in 78 in Country of Origin Taiwan Warranty 1 Year Serial Number Loca...

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Page 11: ...ularly clean the surrounding area where the machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire suspended dust...

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Page 13: ...cVcXZh Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Nominal Voltage 120V Cycle 60 H...

Page 14: ...imum Length Shorter is Better 50 ft for 240v operation the plug specified in the 240 Circuit requirements has a grounding prong that must be attached to the equipment grounding wire on the included po...

Page 15: ...ave changed since the manual was printed Use the diagram included on the motor junction box cover instead Items Needed Qty Phillips Head Screwdriver 2 1 Electrical Tape As Needed Wire Nut 14 AWG x 3 1...

Page 16: ...ine Description Qty Additional People 1 Safety Glasses for each person 1 Open End Wrench 12mm 1 Phillips Head Screwdriver 1 Needed for Setup Ndjg bVX cZ lVh XVgZ jaan eVX V ZY dg hV Z igVchedgiVi dc G...

Page 17: ...port 1 H Hardware Bag Casters 4 Flange Bolts 5 16 18 x 1 2 40 Tap Screw 10 x 3 8 1 Combo Wrench 10 12mm 1 Hex Wrench 4mm 1 I Outlet Connector 1 Figure 7 Model G0548ZP box 1 inventory A B C D E F G H I...

Page 18: ...Qty Flange Bolts 5 16 18 x 1 2 36 Figure 9 G1028Z2 G1029Z2 G1029Z2P inventory A B C D E F G H I J K L M N O NOTICE If you cannot find an item on this list care fully check the machine and the packagin...

Page 19: ...ces Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use Site Consider...

Page 20: ...bolts as shown in Figure 16 Figure 15 Canister support installed x 2 8 Attach the top of the canister support to the collector with the remaining two 5 16 18 x 1 2 flange bolts as shown in Figure 16...

Page 21: ...nds Matched Evenly 10 Place the cleaning handle on the canister shaft align the hex bolt with the flat portion of the shaft and tighten the bolt as shown in Figure 19 Figure 19 Installing the canister...

Page 22: ...lace with the 10 x 3 8 tap screw as shown in Figure 22 Figure 21 Collection bag installed Collection Bag Bag Clamp Figure 22 Inlet connector installed x 1 G1028Z2 G1029Z2 G1029Z2P Assembly To assemble...

Page 23: ...ing support bracket to base Lower Support Brackets x 4 x 8 5 Secure the front lower support bracket to the collector with 2 5 16 18 x 1 2 flange bolts 6 Place the upper support bracket over the rear l...

Page 24: ...lex hose and position the hose ends over the outlets as shown in Figure 29 Tighten each hose clamp until snug Figure 29 Attaching flex hose onto collector body outlet Hose Clamps 8 Apply the 5 x 42mm...

Page 25: ...ave completed all previous setup instructions and circuit requirements the machine is ready to be connected to the power supply To prevent accidental damage to the power cord make sure it is kept away...

Page 26: ...echanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Pag...

Page 27: ...f dust is dispersed into the air Always guard against static electrical build up by grounding all dust col lection lines Duct Material you have many choices regarding main line and branch line duct ma...

Page 28: ...ch as polyethylene pvC cloth hose dipped in rubber and even metal including steel and aluminum the superior choice here is metal flex hose that is designed to be flexible yet be as smooth as pos sible...

Page 29: ...ite at www grizzly com our Workshop Planner will allow you to quickly and easily design and print a basic shop layout don t worry non grizzly brand machines can be substituted with grizzly machines fo...

Page 30: ...nges should be kept to a mini mum the more directional change fittings you use directly increases the overall resis tance to airflow 4 gradual directional changes are more effi cient than sudden direc...

Page 31: ...e down right before the dust port note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with differen...

Page 32: ...d multiply those num bers by the static pressure value given in the previous table 2 list each type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in t...

Page 33: ...y be success ful Congratulations you ve just designed your own dust system Compile a list of materials and refer to accessories to start buying the components necessary to make your system a reality i...

Page 34: ...gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworkin...

Page 35: ...harp objects heat sources harsh chemicals water damp areas etc Machine Storage Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear safety gla...

Page 36: ...canister for Grizzly G0548ZP G0562Z G0562ZP G1028Z Z2 G1029Z Z2 Z2P and G1030Z Z2 Z2P Dust Collectors Figure 59 Replacement canister G5556 2 5 Micron Dust Bag Replacement top bag for Grizzly G1028Z2...

Page 37: ...lex Hose H7215 4 x 5 Rigid Metal Flex Hose H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still...

Page 38: ...he majority of wood dust produced by your machines it is not an air filter therefore we strongly rec ommend the supplemental aid of a shop air filter such as the Grizzly G0572 or G9956 Air filters are...

Page 39: ...o local and federal standards 5 Install a new collection bag Cleaning Canister Filter To clean the canister filter on the Model G0548ZP move the canister cleaning handle back and forth to free the tra...

Page 40: ...y 2 Ensure power supply is switched ON ensure power supply has the correct voltage 3 Ensure circuit size is suitable for this machine replace weak breaker 4 Check for broken wires or disconnected corr...

Page 41: ...an canister 3 Remove restriction in the duct line A plumbing snake may be necessary 4 Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to System...

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Page 43: ...ON PAGE 40 240V MOTOR 240 VOLT gdjcY E699A HL I8 k ZlZY gdb WZ cY Ground Hot Hot 6 15 Plug As Recommended HiVgi 8VeVX idg B 9 K68 Gjc 8VeVX idg B 9 K68 G0548ZP Wiring Diagram Figure 71 G0548ZP junctio...

Page 44: ...IRED MOTOR MOTOR 240 VOLT REWIRED E699A HL I8 k ZlZY gdb WZ cY gdjcY gdjcY E699A HL I8 k ZlZY gdb WZ cY HiVgi 8VeVX idg B 9 K68 HiVgi 8VeVX idg B 9 K68 c GZl gZY K GZl gZY K Gjc 8VeVX idg B 9 K68 Gjc...

Page 45: ...RICAL SAFETY ON PAGE 40 240V MOTOR 240 VOLT gdjcY E699A HL I8 k ZlZY gdb WZ cY Ground Hot Hot 6 15 Plug As Recommended HiVgi 8VeVX idg B 9 K68 G1029Z2 G1029Z2P Wiring Diagram Figure 74 G1029Z2 start c...

Page 46: ...44 G0548ZP G1028Z2 G1029Z2 Z2P Mfg 12 12 K K K K 6 K K G0548ZP Main Breakdown SECTION 10 PARTS H5783 Parts Breakdown on Page 46...

Page 47: ...P1029Z2013V2 PWR CORD 14G 3W 6 6 15 V2 09 11 14 PFB01 FLANGE BOLT 5 16 18 X 1 2 32 PWR1012 WRENCH 10 X 12MM OPEN END 15 PB03 HEX BOLT 5 16 18 X 1 34 P1028Z2031 BELT CLAMP 17 P0548ZP017 MOTOR 2HP 220V...

Page 48: ...18 PS68M PHLP HD SCR M6 1 X 10 5 PH5783005 THRUST BEARING 12 X 14 X 6 19 PH5783019 SPONGE GASKET 10 X 15MM 6 PH5783006 BEARING PLATE 20 PH5783020 HANDLE SLEEVE 7 PS09M PHLP HD SCR M5 8 X 10 21 PH5783...

Page 49: ...ut machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable R...

Page 50: ...R CAPACITOR 45M 250V 1 3 4 x 2 3 8 105 PLABEL 57 EYE LUNG LABEL 18 PS06 PHLP HD SCR 10 24 X 3 8 106 PPAINT 1 GRIZZLY GREEN PAINT G1028Z2 Main Parts List REF PART DESCRIPTION REF PART DESCRIPTION 1 P10...

Page 51: ...G0548ZP G1028Z2 G1029Z2 Z2P Mfg 12 12 49 K G1029Z2P Main Breakdown...

Page 52: ...31 BELT CLAMP 15 PB03 HEX BOLT 5 16 18 X 1 32 PWR1012 WRENCH 10 X 12MM OPEN END 16 P1030Z2015V2 PADDLE SWITCH V2 09 11 33 PAW05M WRENCH HEX 5MM 17 P1029Z2P017 MOTOR 2HP 220V 1PH 35 PLW03M LOCK WASHER...

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Page 56: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials...