table of contents
introduction ............................................... 2
Manual accuracy ........................................... 2
Contact info.................................................... 2
Machine Description ...................................... 2
identification ................................................... 3
Machine Data sheet ...................................... 4
section 1: safety ....................................... 6
safety instructions for Machinery .................. 6
additional safety for Dust Collectors ............. 8
section 2: poWer supply ........................ 9
availability .................................................... 9
Full-load Current rating ............................. 9
Circuit information ....................................... 9
Circuit requirements for 240V .................... 9
grounding requirements .......................... 10
Extension Cords ........................................ 10
section 3: setup ....................................... 11
needed for setup ......................................... 11
unpacking .................................................... 11
inventory ...................................................... 12
site Considerations ...................................... 13
Weight load .............................................. 13
space allocation ........................................ 13
physical Environment ................................ 13
Electrical installation .................................. 13
lighting ...................................................... 13
assembly ..................................................... 14
power Connection........................................ 18
Connecting power ..................................... 18
Disconnecting power ................................. 18
test run ...................................................... 19
section 4: designing the system ....... 20
general ........................................................ 20
Duct Material ................................................ 20
Metal Duct ................................................. 20
Flexible Duct .............................................. 21
plastic Duct ................................................ 21
system Design ............................................. 22
step 1. Decide Who Will Design ............... 22
step 2. sketch your shop layout ............. 22
step 3. sketch a Basic Duct layout .......... 22
step 4. Determine required CFM of Each
Machine ..................................................... 23
Determining Main line Duct size .............. 24
Determining Branch line Duct size .......... 24
Calculating Duct resistance ..................... 25
system grounding ....................................... 26
section 5: operations ........................... 28
general ........................................................ 28
Machine storage .......................................... 28
section 6: accessories ......................... 29
section 7: maintenance ......................... 32
schedule ...................................................... 32
lubrication ................................................... 32
Bag Cleaning ............................................... 32
Emptying/replacing Bags ............................ 33
Cleaning Canister Filter ............................... 33
section 8: service ................................... 34
troubleshooting ........................................... 34
Motor & Electrical ...................................... 34
Dust Collector operation ........................... 35
section 9: Wiring ...................................... 36
Wiring safety instructions ............................ 36
Wiring Diagram ............................................ 37
section 10: parts ..................................... 38
g0562z/g1030z2 Main Breakdown ............ 38
h5783 Canister Filter assembly .................. 39
g0562zp/g1030z2p Main Breakdown ....... 40
Warranty and returns ........................ 45