Grizzly G0621X, Owner'S Manual

Page 1: ...NOVEMBER 2017 AB WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TR12108 PRINTED IN TAIWAN MODEL G0621X 14 WOOD METAL BA...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...25 Aligning Fence 25 SECTION 4 OPERATIONS 26 Basic Controls 26 Workpiece Inspection Wood 27 Overview 27 Table Tilt 28 Guide Post 28 Ripping 29 Crosscutting 29 Resawing 30 Cutting Curves 31 Stacked Cut...

Page 4: ...ase take a few minutes to give us feedback Grizzly Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com Contact Info We are proud to provide a high quality owner s man...

Page 5: ...vation Lock Knob G Motor Switch H Speed Dial I Power Switch J Fence K Upper Blade Guide Assembly Identification G A D J M I S Q K L N O H R B C F P T U L Miter Gauge M Table Tilt Lock Knob 1 of 2 N Re...

Page 6: ...t Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Prewired Voltage 220V Full Load Current Rating 13A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Po...

Page 7: ...Other Related Information Wheel Diameter 14 in Wheel Width 1 1 4 in Tire Width 7 8 in Number of Dust Ports 1 Dust Port Size 2 1 2 in Compatible Mobile Base D2058A Other Specifications Country of Orig...

Page 8: ...kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL...

Page 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...void loss of control If necessary use a jig or other work holding device WORKPIECE MATERIAL This machine is intended for cutting natural and man made wood products and laminate covered wood products T...

Page 11: ...fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply ci...

Page 12: ...extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14...

Page 13: ...al to become familiar with the controls and opera tions before starting the machine Wear safety glasses during the entire setup process HEAVY LIFT Straining or crushing injury may occur from improper...

Page 14: ...crews 1 4 20 x 5 8 Front Rail 2 Front Rail T Slot Nuts Front Rail 2 Cap Screws 1 4 20 x 5 8 Rear Rail 2 Guide Blocks Blade Guides 4 Thumbscrews 1 4 20 x 1 2 Blade Guides 4 Phlp Hd Screws 10 24 x 1 4 D...

Page 15: ...Model G0621X Mfd Since 07 17 13 5mm Hardware Recognition Chart...

Page 16: ...per optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the...

Page 17: ...onment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is fr...

Page 18: ...p bolt installed Positive Stop Bolt 5 Thread a 3 8 16 hex nut half way up the posi tive stop bolt Hex Bolt 3 8 16 x 31 2 6 Thread the positive stop bolt into the trunnion base so it is installed as sh...

Page 19: ...flush with the table top sur face 11 Insert the pin into the end of the table slot 12 Attach the rail brackets to the front of the table with the two M6 1 x 16 cap screws as shown in Figure 9 Figure 1...

Page 20: ...the 0 mark on the scale lines up with the pencil mark made in Step 22 Figure 15 Scale installed on front fence rail Figure 14 6 Handwheel installed Set Screw 21 Slide the fence against the blade 22 Us...

Page 21: ...located on the back of the bandsaw 5 Spin the upper wheel by hand at least three times and watch how the blade rides on the crown of the wheel Refer to Figure 19 for an illustration of this concept If...

Page 22: ...itch then slowly turn the speed dial clockwise 7 Listen to and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises Strange or unusual noi...

Page 23: ...n 6 Turn the bandsaw OFF and read the tension gauge Use the reading as a guide when ten sioning that blade in the future Note Do not rely on this measurement for long periods of time because the blade...

Page 24: ...0 016 away from the bearing edge 10 To quickly gauge this setting fold a dollar bill in half twice when folded tightly four thicknesses of a dollar bill is approximately 0 016 Place the folded dollar...

Page 25: ...st behind the blade gullets as illustrated in Figure 25 6 Tighten the lateral adjustment thumbscrew 7 Loosen the blade guide thumbscrews 8 Fold a crisp dollar bill in half and place it over the blade...

Page 26: ...Page 20 2 DISCONNECT BANDSAW FROM POWER 3 Loosen the two plastic knobs that secure the table to the trunnions 4 Loosen the hex nut that locks the positive stop bolt in place 5 Raise the upper blade g...

Page 27: ...proce dure works best with a 3 4 blade To align the miter slot parallel to the bandsaw blade 1 Make sure the blade is tracking properly and that it is correctly tensioned 2 DISCONNECT BANDSAW FROM PO...

Page 28: ...dents caused by lack of training Motor Switch Starts and stops the motor Only works after the power switch has been reset and turned ON Speed Dial Adjusts the speed of the blade which is displayed in...

Page 29: ...spection Wood Some wood workpieces are not safe to cut or may require modification before they are safe to cut Before cutting wood get in the habit of inspecting all workpieces for the following Forei...

Page 30: ...or down to be as close to the workpiece as possible In order to cut accurately and safely the bottom of the blade guide assembly must be no more than 1 from the workpiece at all times this positioning...

Page 31: ...nds or fingers may go into the blade ALWAYS use a push stick when ripping narrow pieces Failure to fol low these warnings may result in serious personal injury Crosscutting means cutting across the gr...

Page 32: ...ade lead can tear through the side of the workpiece exposing your hands to the blade teeth Always use push blocks when resawing and keep your hands clear of the blade To resaw a workpiece 1 Verify tha...

Page 33: ...lar to the out line of your intended shape in areas where changes in blade direction could cause the blade to bind 5 Cut the stack of pieces as though you were cutting a single piece Follow your layou...

Page 34: ...ht lines because they naturally wander blade lead Large blades excel at cutting straight lines and are less prone to wander Figure 37 Raker Skip Hook tooth styles Raker Skip Hook Blade Selection Wood...

Page 35: ...ing material with much more resistance than clean blades This extra resistance also causes unnecessary heat Grizzly sells resin pitch dissolving cleaners that are excellent for cleaning dirty blades B...

Page 36: ...ed chart Selecting the right blade for the job depends on a variety of factors such as the type of material being cut hardness of the material material shape machine capability and operator technique...

Page 37: ...out 7 Slip the blade through the guides and mount it over the upper and lower wheels 8 Apply tension 9 Turn the tension knob until proper blade ten sion has been reached according to the blade thickn...

Page 38: ...f the scale is not producing accurate cuts Recalibrate the fence scale by adjusting the hairline indicator on the fence and testing your adjustment by cutting a piece of scrap wood To calibrate the sc...

Page 39: ...38 1081 8 1 5 8 VP 0 032 H9739 1081 8 1 6 10 VP 0 032 H9740 1081 8 1 8 12 VP 0 032 H9741 1081 8 1 10 14 VP 0 032 H9956 108 1 8 14 Raker 0 025 H9957 108 1 8 18 Raker 0 025 H9958 108 3 16 4 Skip 0 025 H...

Page 40: ...43 Magnetic Base Light G9640 90 Wide Base Square 3 x 5 G9641 90 Wide Base Square 4 x 6 G9642 90 Wide Base Square 5 x 8 Grade 0 heavy duty stainless steel 90 precision squares feature wide bases for s...

Page 41: ...cer and severe respiratory illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses G8983 Tilting Roller Stand Adjusts from 26 to 44 0 4...

Page 42: ...time Figure 51 Hearing protection H4978 T20446 H4979 T24388 Table Insert for G0621X This factory replacement Table Insert fits our G0621X Bandsaw Replace your lost or damage insert for safe operation...

Page 43: ...ormance from your machine fol low this maintenance schedule Daily Check correct loose mounting bolts Check correct damaged saw blade Check correct worn or damaged wires Correct any other unsafe condit...

Page 44: ...r controller box replace if faulty 9 Test repair replace Machine stalls or is underpowered 1 Feed rate cutting speed too fast for task 2 Machine is undersized for the task 3 Blade is slipping on wheel...

Page 45: ...flow from the shop vacuum 1 Clean out dust port 2 Three options Check dust hoses for leaks or clogs Connect saw to a more powerful shop vacuum Blade wanders or doesn t cut straight 1 Blade lead 2 Sawd...

Page 46: ...POWER 2 Open the lower wheel cover 3 Remove the bandsaw blade 4 Remove the lower wheel by removing the hex bolt at the center of the wheel then sliding the wheel off the shaft The hex nut has left ha...

Page 47: ...motor V belt for correct tension Retension if necessary before continuing 10 When the belt tension is correct tighten the motor hinge bolt 11 Replace the pulley cover lower wheel and blade then close...

Page 48: ...e and the trunnion 5 Follow the Aligning Table instructions on Page 24 to complete this procedure Blade Lead means that the blade does not cut straight when using the fence or miter gauge see Figure 5...

Page 49: ...Now slide the fence over to the board so it barely touches one end of the board 4 Loosen the two cap screws that mount the front rail to the table 5 Place shims between the front rail and the table a...

Page 50: ...ith the straightedge touching both points of the wheel that does not need to be adjusted measure the distance away from the incor rect wheel with a fine ruler see Figure 61 The distance measured with...

Page 51: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 52: ...AD ELECTRICAL SAFETY ON PAGE 45 Electrical Component Wiring Figure 68 Single phase inverter controller box terminal blocks Figure 67 Variable speed dial Figure 65 Motor switch Figure 66 Power switch F...

Page 53: ...T S T O P Tc2 Ta2 Ta1 Tb1 Tc1 The motor wiring shown here is current at the time of printing however always use the diagram on the inside of junction box cover when rewiring your motor Hot Hot Ground...

Page 54: ...7 48 49 50 52 53 49 54 58 59 56 55 61 60 78 63 64 62 65 66 67 62 57 46 51 76 29 77 75 28 26 2 4 3 5V2 68 35 4 80 73 74 64 1 64 2 64 3 64 4 SECTION 9 PARTS We do our best to stock replacement parts whe...

Page 55: ...2 1 2 21 P0621X021 LOCK WASHER 1 4 64 P0621X064 MOTOR 1 25HP 220V 3 PHASE 22 P0621X022 HEX BOLT 1 4 20 X 3 8 64 1 P0621X064 1 JUNCTION BOX REAR COVER 23 P0621X023 SAW BLADE 108 X 3 8 6 TPI HOOK 64 2 P...

Page 56: ...32 133 138 121 103 101 139 133 140 141 142 134 135 143 144 145 146 147 148 149 145 151 150 152 136 137 137 157 156 155 154 169 165 160 159 158 161 103 162 159 164 163 102 147 166 167 141 2 141 3 141 4...

Page 57: ...THUMB SCREW 1 4 20 X 1 2 154 P0621X154 FRONT FENCE RAIL 119 P0621X119 KNOB 5 16 18 X 2 155 P0621X155 KNOB 5 16 18 X 5 8 120 P0621X120 PINION GEAR 156 P0621X156 RAIL BRACKET 121 P0621X121 BLADE GUARD 1...

Page 58: ...21X209 HEX BOLT 5 16 18 X 1 202 P0621X202 FLAT WASHER 5 16 210 P0621X210 HEX NUT 1 4 20 203 P0621X203 STAND GUARD 211 P0621X211 LOCK WASHER 1 4 204 P0621X204 KNOB 5 16 18 X 1 212 P0621X212 FLAT WASHER...

Page 59: ...ODY 310 P0621X310 CAP SCREW M6 1 X 16 302 P0621X302 BUTTON HD CAP SCR M10 1 5 X 16 311 P0621X311 FENCE POINTER 303 P0621X303 PHLP HD SCR M5 8 X 10 312 P0621X312 PLATE 304 P0621X304 FENCE BASE 313 P062...

Page 60: ...t Grizzly at 800 523 4777 or www grizzly com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 401 P0621X401 MACHINE ID LABEL G0621X 408 P0621X408 MOTOR SWITCH ON OFF LABEL 402 P0621X402 M...

Page 61: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 62: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 63: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

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