Grizzly G0657, Owner'S Manual

Page 1: ...manufactured since 5 13 Copyright February 2008 By Grizzly Industrial Inc REVISED MARCH 2013 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc JB10401 printed in TAIWAN G0658 G0657 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...ATIONS 19 Disabling Switch 19 Basic Controls 20 Changing Speed Ranges 21 Adjusting Tailstock 22 Adjusting Tool Rest 22 Installing Removing Spur Center 23 Installing Removing Live Center 23 Removing Installing Faceplate 24 Selecting Turning Tools 25 Outboard Turning G0658 Only 26 Spindle Turning 27 Faceplate Turning 28 Sanding Finishing 29 SECTION 5 ACCESSORIES 30 SECTION 6 MAINTENANCE 32 Schedule ...

Page 4: ...is used to turn wood stock The primary components of the wood lathe are the headstock the tailstock and the tool rest For most turning procedures a round or nearly round workpiece is clamped between the head stock spur center and the tailstock live center The tool rest is positioned to provide stability to the chisel or other cutting tool while it is pressed into the workpiece The lathe is turned ...

Page 5: ...Disabling Key P Belt Tension Lever Q Belt Tension Lock Handle R Tool Rest Base S Motor T Lathe Bed U Tailstock Release Lever V Leveling Foot B D E F G H I J K L M N O S T C R U P A V Q To reduce the risk of serious injury when using this machine Read and understand this entire manual before starting Wear eye protection Do not wear gloves necktie or loose clothing Tighten all locks before operating...

Page 6: ...oard Box Content Machine Weight 90 lbs Length x Width x Height 35 x 15 x 16 in Must Ship Upright No Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 2 5A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 16 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Paddle Safety Switc...

Page 7: ...Spindle Thread Direction Left Hand Outboard Spindle Size 3 4 in Outboard Spindle TPI 16 TPI Tool Rest Information Tool Rest Width 5 7 8 in Tool Rest Post Diameter 5 8 in Tool Rest Post Length 2 7 16 in Tool Rest Base Height 1 5 16 in Tailstock Information Tailstock Taper MT 2 Type of Included Tailstock Center Live Construction Bed Precision Ground Cast Iron Headstock Cast Iron Steel Tailstock Cast...

Page 8: ...dboard Box Content Machine Weight 132 lbs Length x Width x Height 38 x 16 x 17 in Must Ship Upright No Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 3 2A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 16 AWG Plug Included Yes Included Plug Type 5 15 Switch Type Paddle Safety Sw...

Page 9: ...Spindle Thread Direction Left Hand Outboard Spindle Size 3 4 in Outboard Spindle TPI 16 TPI Tool Rest Information Tool Rest Width 6 1 16 in Tool Rest Post Diameter 5 8 in Tool Rest Post Length 3 5 8 in Tool Rest Base Height 1 7 16 in Tailstock Information Tailstock Taper MT 2 Type of Included Tailstock Center Live Construction Bed Precision Ground Cast Iron Headstock Cast Iron Steel Tailstock Cast...

Page 10: ... proof DANGEROuS ENviRONMENTS do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQuiRED Full mental alertness is required for safe operation of machin ery never operate under the influence of drugs or alcohol when tired or when distracted for your Own Safety Read instruc...

Page 11: ...s reduce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly fORCiNG MACHiNERy do not force machine it will do the job safer and better at the rate for which it was designed NEvER STAND ON MACHiNE serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHiNE unexpected movemen...

Page 12: ... fACE PROTECTiON always wear a face shield and safety glasses when operating lathe PROPER APPAREL do not wear gloves necktie or loose clothing Keep keep long hair away from rotating spindle SPEED RATES select correct spindle speed for workpiece size type shape and condition use low speeds when roughing or when turning large long or non concentric workpieces allow spindle to reach full speed before...

Page 13: ...ly if connected to an undersized circuit to reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements for your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements...

Page 14: ...the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 2 Typical 5 15 plug and receptacle Groundin...

Page 15: ... 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking Inventory Box Contents Figure 3 Qty A Benchtop Lathe Not Shown 1 B Knockout Bar 1 C Safety Glasses 1 D Spur Center MT 2 1 E Live Ce...

Page 16: ...astic paint scraper optional Basic steps for removing rust preventative 1 put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces if your cleaner degreas er is effective the rust preventative will wipe off easily if you have a plastic paint scraper scrape off as much as you can first then wipe off the r...

Page 17: ...tion Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperat...

Page 18: ...lat Washer Flat Washer Lock Washer Hex Nut Figure 7 Example of a through mount setup Machine Base Workbench Lag Screw Flat Washer Figure 8 Example of a direct mount setup Another option for mounting is a Direct Mount where the machine is simply secured to the work bench with a lag screw Whichever method you choose it is crucial that the workbench is perfectly flat Mounting the lathe to a surface t...

Page 19: ...to Installing Removing Spur Center and Installing Removing Live Center on Page 23 Figure 10 Positioning Handle To install the outboard turning attachment Model G0658 only 1 Insert one of the lock handles through the upper slot in the outboard turning attachment as shown in Figure 10 Lock Handle Outboard Turning Attachment Figure 11 Outboard Turning Attachment Outboard Turning Attachment Lock Handl...

Page 20: ...y disabling mechanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 33 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginni...

Page 21: ...s wear a face shield respirator and hearing protection when operating this machine Disabling Switch Children or untrained people can be seriously injured by this machine This risk increases with unsupervised operation To help prevent unsupervised operation always disable switch before leaving machine unattended Make sure to place key in a well hidden or secure location The switch can be disabled b...

Page 22: ...tock Controls Quill Handwheel Moves the quill in and out to allow the clamping or releasing of the workpiece Quill Lock Handle Locks the quill in place to prevent loosening during operation of the lathe Tailstock Release Lever Releases the tailstock to allow quick position adjustments Quill Handwheel Quill Lock Handle Tailstock Release Lever Base Release Lever Releases the tool rest base and allow...

Page 23: ...dle speeds POSITION G0657 G0658 RPM RANGE A 1200 3600 600 1800 300 900 B C POSITION RPM RANGE A 1200 3600 600 1800 300 900 B C A B C Motor Pulley The variable speed motors on the Model G0657 and G0658 allow the spindle speed to vary within three separate ranges For greater speed variations the belt in the headstock can be repositioned A label on the top of the headstock illustrates the belt positi...

Page 24: ...the lathe bed When the lever is engaged a locking plate lifts up and secures the tool rest base to the bed To position the tool rest base along the bed 1 Loosen the release lever and slide the tool rest base along the bed Figure 23 Adjusting Tool Rest 2 Re engage the release lever to lock the tool rest base in place If the release lever will not lock or release either too loose or too tight then l...

Page 25: ... of the spindle Use a shop rag or wear a glove to catch the center and gently tap the rod handle until the spur center is freed from the spindle Figure 25 Figure 24 Inserting spur center into spindle Headstock Spindle Wheel Spur Center 4 Tighten the quill lock handle Installing Removing Live Center Quill Lock Handle Quill Handwheel Quill Live Center Figure 26 Live center installed in tailstock Spu...

Page 26: ...half a turn counterclockwise 2 Turn the quill handwheel counterclockwise until the tailstock quill bottoms out causing the live center to be forced out of the quill The tailstock quill lock handle must always be locked down while the lathe is in use The workpiece can be thrown from the lathe if this step is not observed Also the tailstock quill should not protrude from the tailstock housing more t...

Page 27: ...ls to aid in hollowing bowl making cutting profiles etc The Swan Neck Hollowing Tool shown on Page 30 is a good example of a specialty tool Selecting Turning Tools Lathe tools come in a variety of shapes and sizes and usually fall into five major categories Gouges Mainly used for rough cutting detail cutting and cove profiles The rough gouge is a hollow double ground tool with a round nose and the...

Page 28: ...o the spindle handwheel for outboard turning see Faceplate Turning on Page 28 The method for attaching a workpiece to the spindle is the same for both turning methods To place the tool rest on the outboard turning attachment 1 DISCONNECT LATHE FROM POWER 2 Prepare the outboard turning attachment by thoroughly cleaning it to remove debris or buildup 3 Release the tool rest base release lever so the...

Page 29: ...at it leaves a center mark then remove the spur center 3 Using a 1 8 drill bit drill a 3 16 deep hole at the center mark 4 Cut the corners off your workpiece if it is over 2 x 2 to make turning safer and easier 5 Drive the spur center into the center of the workpiece with a wood mallet to embed it at least 1 4 as shown in Figure 37 6 With the workpiece still attached insert the spur center into th...

Page 30: ...e saw to reduce vibration Make sure the workpiece is securely attached in the setup 9 Position the tool rest approximately 1 4 away from the workpiece and approximately 1 8 above the center line as shown in Figure 38 10 Test the setup by hand turning the workpiece to make sure there is enough clearance all the way around before starting Spindle Turning Tips When turning the lathe ON stand to the s...

Page 31: ... backing block to the workpiece and wait for the glue to cure according to the manufactur er s recommendation To mount your workpiece to a backing block 1 Make the backing block Figure 41 from a piece of scrap wood that is flat on both sides Figure 40 Correct and incorrect screw types for mounting faceplate to workpiece After turning the workpiece can be sanded as shown in Figure 42 and finished i...

Page 32: ...ired for mounting Figure 44 Model D1089 4 Jaw Chuck Figure 45 Model H6542 Robert Sorby 8 PC Set H6542 Robert Sorby HSS 8 PC Turning Set G1676 Drill Chuck Arbor MT 2 x JT 3 H6204 Precision Drill Chuck 1 32 5 8 x JT 3 H3102 H3103 H3104 Gouge Slipstones H1064 6 PC Deluxe HSS Lathe Chisel Set G9863 8 PC HSS Lathe Chisel Set H0507 20 Swan Neck Hollowing Tool H0508 24 Swan Neck Hollowing Tool G1098 1 x ...

Page 33: ...moves jaws concentrically from 2 to 23 4 O D Chuck wrenches included Figure 47 Model G8784 4 Jaw Chuck for Round Pieces H9080 Robert Sorby Micro Turning Tool Set These Micro Turning tools were specifically designed for the pen turner Each has a 61 4 handle length with an overall length of 10 Includes 5 16 rough gouge 1 16 parting tool 1 2 Spindlemaster Figure 49 Model H9080 Micro Turning Tool Set ...

Page 34: ...the Model G0657 G0658 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after clean ing Cleaning Protect the unpainted cast iron surfaces on the lathe by wiping them clean after every use this ensures mois...

Page 35: ...witch 5 Check for broken wires or disconnected corroded connections and repair replace as necessary 6 Replace brushes 7 Test repair replace Machine stalls or is Overloaded 1 Too much tool pressure 2 Plug receptacle is at fault 3 Motor bearings are at fault 4 Motor brushes are worn 5 Motor has overheated 6 Motor is at fault 1 Reduce tool pressure 2 Test for good contacts correct the wiring 3 Test b...

Page 36: ...g into workpiece 1 Tool rest set too low 2 Tool rest set too far from workpiece 3 Wrong chisel tool being used 4 Chisel tool dull 1 Set tool rest higher See Page 28 for how to prop erly set the tool rest height 2 Move the tool rest closer to the workpiece See Page 28 for the proper workpiece tool rest clear ance 3 Use the correct chisel tool educate yourself by reading books trade magazines or see...

Page 37: ...pulley 2 Slide the spindle back through the headstock and into the original position A mallet may be required 3 Install the headlock spindle handwheel and tighten both set screws 4 Loosely install the belt on the motor pulley in the inner or outermost position 5 Adjust the spindle pulley position on the spindle shaft to ensure proper belt alignment Figure 53 then tighten the pulley set screw 6 Pos...

Page 38: ...ife carbon brush es However brush life expectancy is affected by motor loading Heavy motor loading will result in reduced brush life Check brushes after every ten to fifteen hours of operation Figure 55 When the brushes are worn down to 1 4 6mm it is time for replacement When checking brushes be sure to return each brush in the same position that it came from When replacing old brushes be sure to ...

Page 39: ...rrent at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING ...

Page 40: ...6 ON OFF SWITCH viewed from behind SPINDLE RPM SENSOR LATHE BASE CONTROL PANEL MOTOR CIRCUIT BOARD POWER INDICATOR SPEED CONTROL AC2 M M AC1 LVR3 HVR1 VR2 AC L AC For the motor wiring always use the wiring diagram inside the motor junction box Overload Reset Switch G0657 G0658 Wiring Diagram ...

Page 41: ...7 86 85 38 39 44 44 1 40 41 42 48 12 49 50 51 52 53 54 55 55 2 55 1 57 58 59 60 61 62 63 63 64 65 66 71 72 73 74 76 77 32 1 78 79 80 65 66 18 16 1 38 81 17 15 30 36 35 37 15 14 13 13 61 7 45 46 29 30 3 30 1 30 6 30 8 30 7 30 10 30 9 30 2 30 11 30 5 30 4 30 13 30 12 39 7 39 8 39 1 39 9 39 5 39 6 39 2 39 4 39 3 G0657 Main SECTION 9 PARTS ...

Page 42: ...7039 8 SPEED CONTROL 19 PRP42M ROLL PIN 3 X 20 39 9 PHTEK4 TAP SCREW 10 24 X 3 8 20 P0657020 BALL BEARING 6005 2RS 40 P0657040 SPECIAL WASHER 8MM 21 PK34M KEY 5 X 5 X 20 41 P0657041 LEVER ASSEMBLY 22 P0657022 SPINDLE 42 P0657042 LEVELING FOOT 23 P0657023 FACEPLATE 43 P0657043 WAVE WASHER 21MM 24 P0657024 SPUR CENTER 44 P0657044 POWER CORD 25 P0657025 CENTER POINTER 44 1 P0657044 1 WIRE HARNESS 26 ...

Page 43: ...LE 77 P0657077 TAILSTOCK LEVER 64 P0657064 CLAMP BOLT 78 P0657078 QUILL HANDWHEEL 65 P0657065 CLAMP PLATE 79 P0657079 HANDWHEEL HANDLE 66 PLN05M LOCK NUT M10 1 5 80 P0657080 TAILSTOCK CLAMP BOLT 67 P0657067 CENTER POINT 81 PSS24M SET SCREW M5 8 X 25 68 P0657068 LIVE CENTER HEAD 85 P0657085 SAFETY GLASSES 69 P0657069 BALL BEARING 6002ZZ 86 PAW05M HEX WRENCH 5MM 70 P0657070 LIVE CENTER SHAFT 87 PAW0...

Page 44: ...TY TOUCH UP PAINT 104 P0657104 MACHINE ID LABEL 109 G8588 GRIZZLY NAMEPLATE SMALL 105 PLABEL 14 ELECTRICITY LABEL 105 103 104 102 101 107 108 109 106 Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before usi...

Page 45: ... 49 50 52 53 45 46 38 34 35 36 37 39 41 42 43 44 46 38 45 40 2 2 54 68 73 74 74 1 74 2 75 78 41 67 65 61 72 21 76 79 55 56 59 63 11 10 81 81 1 80 4 82 7 7 2 9 18 16 17 15 58 62 9 64 60 8 9 64 51 13 69 57 58 3 58 1 58 13 58 5 58 8 58 11 58 2 58 6 58 12 58 4 58 9 58 7 58 10 63 3 63 4 63 2 63 6 63 5 63 9 63 1 63 8 63 7 87 88 89 86 ...

Page 46: ...ENSION SPRING 54 P0658054 LARGE HANDLE ASSEMBLY 18 P0658018 PHLP HD SCR 10 24 x 1 1 2 55 P0658055 FLAT WASHER 10MM 19 P0658019 RIBBED V BELT 260J4 56 P0658056 OUTBOARD TURNING BRACKET 20 P0658020 SPINDLE PULLEY 57 P0658057 STRAIN RELIEF MG20A 14B ST 21 P0658021 SET SCREW M6 1 X 8 58 P0658058 CONTROL BOX 22 P0658022 BALL BEARING 6005 2RS 58 1 P0658058 1 DOOR PLATE 23 P0658023 KEY 5 X 5 X 20 58 2 P0...

Page 47: ... 63 4 P0658063 4 SWITCH 78 P0658078 RUBBER HANDLE 63 5 P0658063 5 BACK PLATE 79 P0658079 MOTOR PLATE 63 6 P0658063 6 WIRE GROMMET 80 P0658080 KEY 4 X 4 X 20 63 7 P0658063 7 KNOB 81 P0658081 POWER CORD 63 8 P0658063 8 SPEED CONTROL 81 1 P0658081 1 WIRING HARNESS 63 9 P0658063 9 TAP SCREW 10 24 X 3 8 82 P0658082 ZIP TIE 64 P0658064 SET SCREW M5 8 X 15 86 P0658086 SAFETY GLASSES 65 P0658065 FLAT WASH...

Page 48: ...INT 104 P0658104 MACHINE ID LABEL 109 P0658109 GRIZZLY NAMEPLATE SMALL 105 P0658105 ELECTRICITY LABEL 105 103 104 102 101 106 107 108 109 G0658 Labels Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before us...

Page 49: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 50: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 51: ...the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as t...

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