Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Sliding Table Saws ....... 9
Preventing Kickback .................................... 10
Protecting Yourself From Kickback.............. 10
Glossary Of Terms ....................................... 11
SECTION 2: POWER SUPPLY ...................... 12
440V Conversion ......................................... 14
Correcting Phase Polarity ............................ 15
SECTION 3: SETUP ....................................... 16
Needed for Setup ......................................... 16
Unpacking .................................................... 16
Inventory ...................................................... 17
Hardware Recognition Chart ....................... 19
Cleanup ........................................................ 20
Site Considerations ...................................... 21
Lifting & Placing ........................................... 22
Assembly & Setup ....................................... 22
Dust Collection ............................................. 38
Power Connection........................................ 39
Test Run ...................................................... 40
Recommended Adjustments ........................ 42
SECTION 4: OPERATIONS ........................... 43
Operation Overview ..................................... 43
Safety Precautions ....................................... 44
Machine Controls ......................................... 44
Workpiece Inspection................................... 46
Non-Through and Through Cuts .................. 46
Blade Guard ................................................. 47
Riving Knife .................................................. 48
Blade Requirements .................................... 49
Blade Selection ............................................ 49
Changing Main Blade .................................. 51
Adjusting & Replacing Scoring Blade .......... 52
Rip Cutting ................................................... 54
Crosscutting ................................................. 56
Miter Cutting................................................. 58
SECTION 5: ACCESSORIES ......................... 59
SECTION 6: SHOP-MADE SAFETY
ACCESSORIES .............................................. 61
Push Sticks .................................................. 61
Push Blocks ................................................. 63
SECTION 7: MAINTENANCE ......................... 67
Schedule ...................................................... 67
Cleaning ....................................................... 67
Unpainted Cast Iron ..................................... 67
Lubrication ................................................... 68
SECTION 8: SERVICE ................................... 70
Troubleshooting ........................................... 70
Belt Service .................................................. 72
Calibrating Blade Tilt .................................... 73
Adjusting Sliding Table Parallelism.............. 74
Squaring Crosscut Fence to Blade .............. 76
Riving Knife Mounting Block ........................ 77
Rip Fence Adjustments ................................ 78
SECTION 9: WIRING & ELECTRICAL .......... 79
Wiring Safety Instructions ............................ 79
220V Electrical Cabinet Wiring Diagram ..... 80
Component Wiring Diagrams ....................... 81
Main & Scoring Motor Wiring Diagrams ...... 82
Electrical Component Photographs ............. 83
SECTION 10: PARTS ..................................... 84
Cabinet Body ............................................... 84
Tables .......................................................... 86
Main Blade Trunnion & Motor ...................... 87
Main Blade Arbor ......................................... 88
Tilt & Elevation Handwheels ........................ 89
Scoring Blade Arbor & Motor ....................... 90
Scoring Blade Adjustment System .............. 91
Swing Arm.................................................... 92
Crosscut Table ............................................. 93
Crosscut Fence ............................................ 94
Rip Fence..................................................... 95
Sliding Table V2 ........................................... 96
Blade Guard V2 ........................................... 97
Electrical Cabinet ......................................... 99
Accessories ................................................ 100
Front Machine Labels ................................ 101
Rear & Blade Guard Machine Labels ........ 102
WARRANTY AND RETURNS ...................... 105
Summary of Contents for G0699
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