Grizzly G0803Z Owner'S Manual Download

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Model G0803Z (Mfd. Since 12/18)

Main Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0803Z001

KNOB BOLT M6-1 X 20, D21, TAPERED KN

P0803Z050

PHLP HD SCR M5-.8 X 10

P0803Z002

FLAT WASHER 6MM

P0803Z051

FLAT HD SCR M3-.5 X 4

P0803Z003

MITER GAUGE BODY W/SCALE

P0803Z052

DUST PORT 2"

P0803Z004

PHLP HD SCR M4-.7 X 6

P0803Z053

FOAM GASKET 8 X 5 X 120

P0803Z005

FLAT WASHER 4MM

P0803Z054

FRAME

P0803Z006

MITER GAUGE SCALE POINTER

P0803Z055

HEX BOLT M6-1 X 16

P0803Z007

MITER BAR

P0803Z056

WHEEL SHAFT (LOWER)

P0803Z008

TABLE INSERT

P0803Z057

TIMING BELT PULLEY (WHEEL)

P0803Z009

TABLE

P0803Z058

BALL BEARING 6000-2RS

P0803Z010

"D" NUT M6-1

P0803Z059

TIMING BELT PULLEY (MOTOR)

P0803Z011

FLAT WASHER 6MM

P0803Z060

FENDER WASHER 5MM

P0803Z012

LOCK WASHER 6MM

P0803Z061

CAP SCREW M5-.8 X 10

P0803Z013

WING BOLT M6-1 X 16

P0803Z062

SWITCH MOUNTING PLATE

P0803Z014

HEX NUT M10-1.5

P0803Z063

GRIZZLY PADDLE SWITCH

P0803Z015

PUSH STICK

P0803Z064

WHEEL (LOWER)

P0803Z016

PHLP HD SCR M5-.8 X 12

P0803Z065

PHLP HD SCR M5-.8 X 16

P0803Z017

LOCK WASHER 5MM

P0803Z066

CAP SCREW M5-.8 X 10

P0803Z018

FLAT WASHER 5MM

P0803Z067

EXT RETAINING RING 10MM

P0803Z019

PUSH STICK HOLDER

P0803Z068

TIMING BELT 130XL 10

P0803Z020

HEX NUT M6-1

P0803Z069

RUBBER FOOT

P0803Z021

CAP SCREW M6-1 X 24

P0803Z070

SCALE

P0803Z022

ADJUSTABLE HANDLE 60L, M8-1.25 X 25

P0803Z071

FENCE RAIL CAP (LEFT)

P0803Z023

FENDER WASHER 8MM

P0803Z072

FENCE RAIL CAP (RIGHT)

P0803Z024

CAP SCREW M6-1 X 14

P0803Z073

FENCE RAIL

P0803Z025

TRUNNION W/SCALE

P0803Z074

WORKLAMP W/SWITCH, LED BULB 12V, 1W

P0803Z026

STANDOFF-ROUND FF M6-1 X 14

P0803Z075

QUICK-RELEASE LEVER 8 X 95

P0803Z027

SHOULDER SCREW M5-.8 X 10, 8 X 35

P0803Z076

SET SCREW M5-.8 X 6

P0803Z028

COMPRESSION SPRING 0.8 X 10 X 25

P0803Z077

QUICK-RELEASE ECCENTRIC SHAFT

P0803Z029

GEARED KNOB 8 X 39, D46, 12T

P0803Z078

WAVY WASHER 16 X 21 X 0.3MM

P0803Z030

PHLP HD SCR M5-.8 X 8

P0803Z079

QUICK-RELEASE MOUNT BRACKET

P0803Z031

TABLE TILT SCALE POINTER

P0803Z080

QUICK-RELEASE ECCENTRIC BUSHING

P0803Z032

FLAT WASHER 8MM

P0803Z081

KNOB BOLT M8-1.25 X 35, D32, 6-LOBE

P0803Z033

CAP SCREW M8-1.25 X 14

P0803Z082

DOOR LOCK CAM KNOB 40D

P0803Z034

LED TRANSFORMER

P0803Z083

SHOULDER SCREW M5-.8 X 6, 8 X 12

P0803Z035

PHLP HD SCR M5-.8 X 8

P0803Z084

RUBBER TUBE 8 X 40

P0803Z036

LOCK WASHER 5MM

P0803Z085

CAP SCREW M5-.8 X 16

P0803Z037

EXT TOOTH WASHER 5MM

P0803Z086

CARRYING HANDLE

P0803Z038

CAP SCREW M8-1.25 X 20

P0803Z087

LOC-LINE 1/2 NPT, 15"

P0803Z039

MOTOR 1/3HP 120V 1-PH

P0803Z088

HEX NUT M12-1.25 THIN BRASS

39-1 P0803Z039-1

MOTOR FAN COVER

P0803Z089

KNOB W/SHAFT 6 X 22, D32, 6-LOBE

39-2 P0803Z039-2

MOTOR FAN

P0803Z090

WAVY WASHER 6MM

39-3 P0803Z039-3

CAPACITOR COVER

P0803Z091

SET SCREW M4-.7 X 4

39-4 P0803Z039-4

R CAPACITOR 20M 250-350V 1-3/8 X 2-3/8

P0803Z092

ADJUSTMENT KNOB SEAT

39-5 P0803Z039-5

BALL BEARING 6201ZZ (REAR)

P0803Z093

GEAR 10T

39-6 P0803Z039-6

BALL BEARING 6202ZZ (FRONT)

P0803Z094

LOCK NUT M5-.8

P0803Z040

POWER CORD 18G 3W 72" 5-15P

P0803Z095

UPPER BLADE GUIDE BLOCK

P0803Z041

STRAIN RELIEF TYPE-1 1/2

P0803Z096

SQUARE NUT M8-1.25

P0803Z042

CHIP BLOWER MOTOR COVER

P0803Z097

CAP SCREW M6-1 X 8

P0803Z043

CHIP BLOWER MOTOR 3.5W 12V

P0803Z098

BLADE GUIDE LIMIT PLATE

P0803Z044

TAP SCREW M3 X 6

P0803Z099

FLAT HD SCR M4-.7 X 8

P0803Z045

CHIP BLOWER FAN

100

P0803Z100

BLADE COVER (LOWER)

P0803Z046

CHIP BLOWER FAN COVER

101

P0803Z101

CAP SCREW M5-.8 X 6

P0803Z047

KNOB BOLT M8-1.25 X 14, D32, 6-LOBE

102

P0803Z102

WHEEL BRUSH SEAT

P0803Z048

COMPRESSION SPRING 1 X 13 X 18

103

P0803Z103

WHEEL BRUSH

P0803Z049

FLAT WASHER 8MM

104

P0803Z104

BLADE GUIDE BLOCK (LOWER)

Summary of Contents for G0803Z

Page 1: ...or models manufactured since 12 18 COPYRIGHT JANUARY 2019 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IND...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...5 ACCESSORIES 36 SECTION 6 MAINTENANCE 39 Schedule 39 Cleaning Lubricating 39 SECTION 7 SERVICE 40 Troubleshooting 40 Checking Adjusting Belt Tension 43 Replacing Belt 44 Wheel Alignment 45 Blade Lea...

Page 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Page 5: ...until blade has stopped c Maintain proper adjustment of blade tension blade guides and thrust bearings d Adjust upper blade guide to just clear workpiece e Hold workpiece firmly against table Storage...

Page 6: ...cuts Adjusts 60 left or right C Miter Gauge Lock Knob Secures angle position of miter gauge D Fence Lock Handle Secures fence position D Basic Controls Components Figure 1 Basic Controls Components A...

Page 7: ...e as viewed from rear of machine to quickly release blade tension Move clockwise to re tension blade J Tracking Knob Rotate to adjust blade track ing refer to Page 17 for more information K Trunnion w...

Page 8: ...18 x 14 in Must Ship Upright No Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 2 8A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cor...

Page 9: ...num Base Stand Pre Formed Steel Frame Body Pre Formed Steel Wheels Balanced Aluminum Tire Rubber Wheel Cover Steel Paint Type Finish Urethane Other Related Information Wheel Diameter 9 5 16 in Wheel W...

Page 10: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Page 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 12: ...oss of control If necessary use a jig or other work holding device WORKPIECE MATERIAL This machine is intended for cutting natural and man made wood products and laminate covered wood products This ma...

Page 13: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Page 14: ...ord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and match...

Page 15: ...HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine The following is a list of items shipped with your machine Before beginning setup lay these items o...

Page 16: ...ow is the minimum amount of space needed for the machine Placement Location Bench Mounting Figure 10 Direct Mount setup Machine Base Workbench Lag Screw Flat Washer Another option is a direct mount se...

Page 17: ...e guide post all the way up 4 Remove wing bolt lock washer flat washer and D nut from table assembly Make note of how fasteners secure to fence assembly for re installation later 5 Using gap in table...

Page 18: ...ion Figure 15 Table tilt controls re installed Table Tilt Scale Lock Lever Set Indicator to 0 When Table is Perpendicular to Blade Figure 16 Fence installed on fence rail Fence Lock Lever Fence on Fen...

Page 19: ...is important for maintaining bandsaw adjustments achiev ing correct blade tension and cutting accurate ly Improper tracking reduces cutting accuracy causes excess vibrations and places stress on the...

Page 20: ...d lower blade guides away from blade and raise upper guides all the way up refer to Adjusting Blade Guide Bearings on Page 23 for detailed instruc tions Note When adjusting the blade tracking for the...

Page 21: ...of 2 dust hose attached to dust port To connect a dust collection hose 1 Fit dust hose over 2 dust port as shown in Figure 21 and secure it in place with a hose clamp Dust Collection Dust Collectio Re...

Page 22: ...its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run machine 1 Clear all setup tools away from machine 2 Connec...

Page 23: ...will help you properly tension the blade Experience and personal pref erence will help you decide which method you prefer Tensioning Blade Note Tensioning the blade before the Test Run was an approxim...

Page 24: ...justing Blade Support Bearings and Adjusting Blade Guide Bearings on Pages This Page 23 The Deflection Method Adjusting Blade Support Bearings The support bearings are positioned behind the blade near...

Page 25: ...de to side support from just behind the gullets to the back of the blade to help keep the blade straight while cutting There are blade guide bearings on the upper and lower blade guide assemblies Both...

Page 26: ...acting guide bearings during operation refer to Page 22 for details Tooth Set Wider Than Blade Thickness BladeThickness Figure 27 Illustration of blade tooth set 3 Loosen both guide bearing adjustment...

Page 27: ...ween straightedge and miter slot see Figure 29 Distance should be same at front and back of table If distance is same at front and back of table no adjustment is necessary If distance is not same at f...

Page 28: ...gned with blade see Adjusting Miter Slot Parallelism on Page 25 for instructions 3 Install fence on right side of blade aligned with edge of miter slot then lock it in place If fence is parallel with...

Page 29: ...fingers away from the blade and uses a push stick to feed narrow workpieces 10 Turns off laser sight if necessary and stops the bandsaw The purpose of this overview is to provide the nov ice machine o...

Page 30: ...y The switch can be disabled by removing the key as shown below Disabling the switch in this man ner can prevent unauthorized operation of the machine which is important if it is not kept inside an ac...

Page 31: ...eces that do not have large loose knots or plan ahead to avoid cutting through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unneces sary wear on the blades increases the...

Page 32: ...cutting operation Blade Length Measured by the circumference blade lengths are usually unique to the brand of your bandsaw and the distance between wheels Blades will vary slightly even in the same le...

Page 33: ...coarse pitch will cut rougher but faster As a general rule choose blades that will have at least three teeth in the material at all times Use fine pitched blades on harder woods and coarse pitched bla...

Page 34: ...D Bandsaw blades are sharp and difficult to handle Wear heavy leather gloves while handling to reduce the risk of being cut Figure 37 Example of removing blade 8 Position new blade so teeth are facing...

Page 35: ...tick when ripping narrow pieces Failure to follow these warnings may result in amputation or laceration injuries Crosscutting is the process of cutting across the grain of wood For plywood and other p...

Page 36: ...PI because they offer larg er gullet capacities for clearing sawdust which reduces heat buildup and strain on the motor Cutting Curves When cutting curves simultaneously feed and turn the stock carefu...

Page 37: ...er that will not interfere with cutting Hot glue on the edges works well as do brad nails through the waste portion Be careful not to cut into the brads or you may break the blade 3 Lay out the shape...

Page 38: ...h Performance HP and Raker RK blades are specifically designed for detail work in 1 and smaller kiln dried wood when a very clean finish is required They are also effec tive in plywood and other woods...

Page 39: ...Grounding Kit We ve hand picked a selection of dust collection components commonly needed to connect your new machine to basic dust collection Figure 44 Dust collection accessories W1315 W1317 W1007...

Page 40: ...ure stability and reduce machine vibration Butcher block finish table top measures 1 x 13 x 23 and is 30 1 2 from the floor Bottom measures 21 x 32 700 lb Capacity Figure 48 D2056 Tool Table T10456 He...

Page 41: ...wear Remove blade and thoroughly clean all built up sawdust from the rubber tires on the wheels Clean vacuum dust buildup from inside cabi net and off motor Schedule To reduce risk of shock or acciden...

Page 42: ...g on wheels 7 Belt slipping 8 Motor overheated 9 Run capacitor at fault 10 Pulley sprocket slipping on shaft 1 Only cut wood ensure moisture is below 20 2 Decrease feed rate cutting speed 3 Sharpen re...

Page 43: ...Adjust blade guide bracket 4 Adjust blade guides as close to workpiece as possible Pages 22 23 5 Check blade installation make sure teeth face front of machine and point down in table throat Re instal...

Page 44: ...ounting bolts or tilt lock lever 8 Align table and fence with blade Pages 25 26 9 Adjust blade guide bearings and support bearing for correct blade support Pages 22 23 10 Replace blade Page 32 11 Use...

Page 45: ...om back of machine until you feel moderate tension then re tighten both cap screws 4 Check belt tension If necessary repeat Steps 2 3 until there is approximately 1 4 deflection in the belt 5 Close wh...

Page 46: ...r and remove belt from motor pulley To ensure optimum power transmission from the motor to the blade the belt must be in good condi tion and be properly tensioned Replace the belt if it shows signs of...

Page 47: ...eels are coplanar Figure 55 Wheel alignment illustration or Wheels parallel and aligned No adjust ment needed Wheels parallel but upper or lower wheel is not coplanar with the other wheel Move the upp...

Page 48: ...gure 56 The dis tance measured with the ruler is the distance this wheel must be shimmed 4 Remove blade 5 Remove wheel to be shimmed Place as many shims as necessary to correct gap measured in Step 3...

Page 49: ...with a pencil or marker to indicate measuring locations see Figure 58 Note Marking the wheels ensures more accurate results in case there are irregulari ties in the wheels 5 Loosen hex nuts on rear le...

Page 50: ...o fence adjustment cap screws skew fence so that it is parallel with scrap piece then re tighten cap screws 5 Make a few cuts using fence If blade lead is still present repeat Steps 1 4 until blade an...

Page 51: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 52: ...dy Bandsaw Column 5 15 Plug 120VAC Ground Hot Neutral Ground Chip Blower Motor Nanjing 12V 3 5W LED Light Nanjing 12V 1W ON OFF Switch KEDU HY18 250V 12A Transformer Feng 009F 120V Wiring Diagram Figu...

Page 53: ...5 141 142 143 144 14 140 139 138 137 49 112 111 113 114 18 108 107 106 105 18 115 116 100 99 94 95 96 98 83 94 82 2 82 83 97 30 84 88 87 66 89 11 90 91 92 93 85 11 86 75 73 66 78 72 70 74 71 55 11 85...

Page 54: ...8 X 6 28 P0803Z028 COMPRESSION SPRING 0 8 X 10 X 25 77 P0803Z077 QUICK RELEASE ECCENTRIC SHAFT 29 P0803Z029 GEARED KNOB 8 X 39 D46 12T 78 P0803Z078 WAVY WASHER 16 X 21 X 0 3MM 30 P0803Z030 PHLP HD SC...

Page 55: ...5 16 117 P0803Z117 BLADE GUIDE UPPER 150 P0803Z150 BLADE 62 X 3 8 X 0 025 10 TPI RAKER 118 P0803Z118 FENCE END CAP 151 P0803Z151 WHEEL COVER UPPER 119 P0803Z119 FENCE 152 P0803Z152 BLADE VIEW WINDOW P...

Page 56: ...touch moving blade keep hands out of blade path 3 Always wear approved eye protection and respirator 4 Only plug power cord into a grounded outlet 5 Only remove jammed cutoff pieces when blade is stop...

Page 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 59: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Page 60: ......

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