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Model G0843P (Mfd. Since 11/17)

Sander Operation

Symptom

Possible Cause

Possible Solution

Miter bar binds in 
miter slot.

1.  Miter slot dirty or gummed up.

1.  Carefully clean miter slot with mineral spirits or 

resin-dissolving cleaner.

Workpiece angle 
incorrect or out of 
square.

1.  Miter slot not parallel with face of sanding 

disc.

2.  Table tilt not calibrated correctly.
3.  Miter gauge not perpendicular to face of 

sanding disc.

1.  Set table gap and parallelism (

Page 23). 

2.  Calibrate table tilt. (

Page 24).

3.  Calibrate miter gauge (

Page 24).

Sandpaper clogs 
quickly or burns.

1.  Sanding disc grit too fine for job.
2.  Workpiece too moist.
3.  Sanding pressure/depth too aggressive.

4.  Paint, varnish, pitch, or other coating is 

loading up sanding disc.

5.  Sanding soft workpiece.

6.  Work held still for too long.

1.  Replace with coarser grit sanding disc (

Page 16).

2.  Make sure moisture content is below 20%.
3.  Reduce sanding pressure/depth, or install coarser 
 

grit sanding disc (

Page 16).

4.  Replace with coarser grit sanding disc (

Page 16), or 

strip coating off before sanding.

5.  Use different stock, or, accept characteristics of 

stock and plan on cleaning/replacing sanding discs 
frequently.

6.  Move workpiece more frequently across sanding 

disc (

Page 17).

Glossy spots, burn-
ing,  or streaks on 
workpiece.

1.  Sanding disc too fine for the desired finish.
2.  Work held still for too long.

3.  Workpiece is too moist.
4.  Sanding stock with high residue.

5.  Worn sanding disc.
6.  Sanding pressure too aggressive.

1.  Replace with coarser grit sanding disc (

Page 16).

2.  Move workpiece more frequently across sanding 

disc (

Page 17).

3.  Make sure moisture content is below 20%.
4.  Use different stock, or, accept characteristics of 

stock and plan on cleaning/replacing sanding discs 
frequently.

5.  Replace sanding disc (

Page 16).

6.  Reduce sanding pressure, or install coarser 
 

grit sanding disc (

Page 16).

Abrasive rubs off 
the disc easily.

1.  Sanding disc has been stored in an 

incorrect environment.

1.  Replace; store sanding discs away from extremely 

dry, hot, or damp conditions.

Summary of Contents for G0843P

Page 1: ...WNER S MANUAL For models manufactured since 11 17 COPYRIGHT MARCH 2018 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC ES19293 PRINTED IN CHINA V1 03 18 ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...ounting 13 Dust Collection 13 Test Run 14 SECTION 4 OPERATIONS 15 Operation Overview 15 Replacing Sanding Discs 16 Sanding Operations 17 SECTION 5 ACCESSORIES 18 SECTION 6 MAINTENANCE 20 Schedule 20 Cleaning Protecting 20 SECTION 7 SERVICE 21 Troubleshooting 21 Table Gap Parallelism 23 Calibrating Miter Gauge 24 Calibrating Table Tilt 24 SECTION 8 WIRING 25 Wiring Safety Instructions 25 Wiring Dia...

Page 4: ...made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something...

Page 5: ...le Slot Miter Gauge 2 Dust Port Table Slot Locking Table Handles 2 Dust Port Paddle Switch w Disabling Key Right Sanding Disc Locking Table Handle Locking Table Handle Scale Pointers For Your Own Safety Read Instruction Manual Before Operating Double Disc Sander a Wear eye and ear protection b Support workpiece on table c Maintain the smallest gap possible between the table and sanding disc d Avoi...

Page 6: ...d Box Content Machine Weight 84 lbs Length x Width x Height 26 x 19 x 18 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60Hz Full Load Current Rating 7A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 16 AWG Plug Included Yes Included Plug Type NEMA 5 15 Switch Type Paddle Safety Switch w Removable Key Moto...

Page 7: ...Miter Gauge Aluminum Paint Type Finish Enamel Other Related Info Miter Gauge Slot Width 5 8 in Miter Gauge Slot Height 1 4 in Number of Dust Ports 2 Dust Port Size 2 1 2 in Other Specifications Country of Origin China Warranty 1 Year Approximate Assembly Setup Time 10 Minutes Serial Number Location ID Label Sound Rating 60 dB Features Dual Sanding Discs Dual 2 1 2 Dust Ports Table Tilt Range 0 to ...

Page 8: ... proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instruc...

Page 9: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Page 10: ... or getting clothes or hair getting entangled in sanding disc Workpieces thrown by sander can strike nearby operators with great force Long term respiratory damage can occur from using sander without a respirator and adequate dust collection system To minimize these risks anyone operating machine MUST completely heed hazards and warnings below AVOIDING ENTANGLEMENT Becoming entangled in moving par...

Page 11: ...sized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note Circuit requirements in this manual apply to a dedi...

Page 12: ...ord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 1 Typical 5 15 plug an...

Page 13: ...ed any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard immediately This machine presents serious injury hazards to untrained users Read throu...

Page 14: ...ewdriver 1 1 D Open End Wrench 7 8 1 E Open End Wrench 12 14mm 1 F Open End Wrench 8 10mm 1 G Sanding Disc 12 80 Grit Not Shown 1 H Sanding Disc 12 220 Grit Not Shown 1 Site Considerations Figure 4 Minimum working clearances 16 291 2 Dust Port 25 Dust Port Children and visitors may be seriously injured if unsuper vised around this machine Lock entrances to the shop or disable start switch or power...

Page 15: ...oses attached to dust ports Dust Collection To connect dust collection system to machine 1 Fit 2 21 2 dust hoses over dust ports and secure in place with 21 2 hose clamps see Figure 7 Minimum CFM at Dust Port 150 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector...

Page 16: ...anding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run the machine 1 Clear all setup tools away from machine 2 Connect machine to power supply 3 Turn machine ON verify motor operation and then turn machine OFF The motor should run smoothly and without unusual problems or noises 5 Try to start machine with...

Page 17: ... as necessary and locks table in place 3 If necessary inserts miter gauge in miter slot adjusts miter gauge to required sanding angle and locks it in place 4 Puts on safety glasses and a respirator 5 Starts machine and dust collector 6 Holds workpiece firmly and flatly against both table and miter gauge if used pushes workpiece into and moves it along downward spinning side of sanding disc 7 Stops...

Page 18: ...Slip half with protective layer between disc and table edge as shown in Figure 9 Figure 9 Attaching sanding disc Replacing Sanding Discs 6 Position exposed adhesive on upper half of disc that extends above table Once it is posi tioned evenly across disc press adhesive onto surface 7 Rotate disc so lower half is above table Peel off other half of protective paper and press remaining sandpaper again...

Page 19: ...gers getting pinched between work table and sanding disc always make sure gap between table and sanding disc does NOT exceed 1 16 Always keep disc guard in place and workpiece on side of wheel that is rotating downward This will reduce likelihood of workpiece being ejected Figure 11 Example of level sanding Figure 12 Example of angle sanding The advantage of a double disc sander is it allows you t...

Page 20: ... 220 G0710 1HP Wall Hanging Dust Collector G1163P 1HP Light Duty Dust Collector G3591 30 Micron Replacement Bag H4340 3 0 Micron 5 Neck Dust Filter Bag Excellent point of use dust collectors that can be used next to the machine with only a small amount of ducting Specifications 537 CFM 7 2 static pressure 1 5 cubic foot bag and 30 micron filter Motor is 1 HP 120V 240V 7A 3 5A W1314 Wire Hose Clamp...

Page 21: ...3632 Low Maintenance Respirator Large H3635 Cartridges P100 Particulate Aerosols Wood dust has been linked to nasal cancer and severe respiratory illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses Figure 18 Half mask respirator with disposable cartridge filters H3631 H3635 T20446 Ear Plugs 200 Pair A must have if you or employee...

Page 22: ... Check Vacuum dust off motor fan Schedule To reduce risk of shock or accidental startup always disconnect machine from power before adjustments maintenance or service Cleaning the Model G0843P is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Cleaning Protecting PRO STICK Ab...

Page 23: ...t breaker or replace fuse 4 Correct motor wiring connections 5 Test replace if at fault 6 Check fix broken shorted or corroded wires 7 Replace switch circuit breaker 8 Test repair replace Machine stalls or is underpowered 1 Machine undersized for task 2 Dust collection problem causing internal components to clog up with dust 3 Motor overheated 4 Motor at fault 1 Clean replace sanding discs Page 16...

Page 24: ...ssure depth or install coarser grit sanding disc Page 16 4 Replace with coarser grit sanding disc Page 16 or strip coating off before sanding 5 Use different stock or accept characteristics of stock and plan on cleaning replacing sanding discs frequently 6 Move workpiece more frequently across sanding disc Page 17 Glossy spots burn ing or streaks on workpiece 1 Sanding disc too fine for the desire...

Page 25: ...urn the disc sander ON until you have verified that it does not touch the table at any point in its rotation If sandpaper touches tables at any point re adjust table parallelism 5 Re install guard To reduce risk of your fingers getting pinched between work table and sanding disc always make sure gap between table and sanding disc does NOT exceed 1 16 The miter slots must be parallel with the face ...

Page 26: ... on miter gauge position pointer on 90 and retighten screw 6 Re check accuracy with square Calibrating Table Tilt To ensure accurate sanding results the table tilt needs to be properly calibrated When the table is set perpendicular to the sanding disc the scale setting should read 0 If it does not perform the following procedure to calibrate the table tilt Item s Needed 90 Square 1 Phillips Screwd...

Page 27: ...at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFIC...

Page 28: ... 110 VAC 5 15 Plug Motor Junction Box ON OFF Paddle Switch PA9F PA9F 450V 450V 2 2 Viewed from Behind KEDU HY18 250V 10A Figure 25 G0843P switch connections Figure 26 G0843P start capacitor connections Electrical Components 26 Model G0843P Mfd Since 11 17 READ ELECTRICAL SAFETY ON PAGE 25 ...

Page 29: ...possible but we cannot guarantee that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 41 42 43 44 45 46 15 23 32 18 20 20 10 21 21 31 18 11 12 3 4 3 1 3 2 3 3 3 7 3 8 36 48 51 49 50 26 27 28 35 47 52 53 54 55 19 18 ...

Page 30: ...EDU HY18 6 P0843P006 12 DISC LEFT 36 P0843P036 POWER CORD 18G 3W 72 5 15P 7 P0843P007 12 DISC RIGHT 41 P0843P041 MITER BAR 8 P0843P008 SANDPAPER 60 GRIT 42 P0843P042 MITER GAUGE 9 P0843P009 SANDPAPER 220 GRIT 43 P0843P043 KNOB BOLT M5 8 X 17 22D 10 P0843P010 TABLE BRACKET LEFT 44 P0843P044 MITER GAUGE SCALE POINTER 11 P0843P011 TABLE BRACKET RIGHT 45 P0843P045 PHLP HD SCR M5 8 X 6 12 P0843P012 TAB...

Page 31: ...pproved eye protection and respirator 3 Only plug power cord into a grounded outlet 4 Support workpiece with miter gauge backstop or work table 5 Maintain 1 16 maximum clearance between table and sandpaper 6 Always sand in accordance with directional arrows on machine 7 Ensure sander is properly assembled adjusted and all guards are in place before operating 8 Never sand pointed stock with point f...

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Page 33: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 34: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 35: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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