Grizzly G1022PRO, Instruction Manual

Page 1: ...PRO INSTRUCTION MANUAL COPYRIGHT MARCH 2002 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC PR...

Page 2: ...ls are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending...

Page 3: ...E 23 BLADE 23 BLADE GUARD 24 25 TABLE INSERT 26 5 ADJUSTMENTS G1022SM FENCE 27 29 G1022Z FENCE 29 30 BLADE PARALLELISM 31 32 45 90 POSITIVE STOPS 33 WORM GEAR 34 MITER GAUGE 34 6 OPERATIONS PRE RUN CH...

Page 4: ...lam mable or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not av...

Page 5: ...16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 16 REDUCE THE RISK OF UNINTENTION AL STARTING On machines with mag netic contact starting switche...

Page 6: ...E the rip fence out of the way when crosscutting 9 NEVER use the miter gauge and rip fence at the same time 10 NEVER attempt to free a stalled saw blade without first turning the saw OFF 11 PROVIDE ad...

Page 7: ...in the Grizzly catalog Be sure to hold the insert firmly in place with a piece of wood when creating slots Never hold the table insert with your hand while cutting new slots Safety Accessories Statis...

Page 8: ...Easily made from scrap stock featherboards provide an added degree of protection against kickback as shown in Figure 4 To make a featherboard cut a 30 40 angle at one end of the board and make a numb...

Page 9: ...ives for profile cutting We DO NOT recom mend the use of a moulding head as they require advanced skills in their operation Parallel Being an equal distance apart at every point i e the rip fence face...

Page 10: ...or a 20 amp slow blow fuse The circuit you use should be dedicated i e the machine should provide the only draw from that circuit If frequent circuit failures occur when using this machine contact ou...

Page 11: ...t switch near the machine Check the electrical codes in your area for specifics on wiring requirements Under normal use the motor draws approximate ly 13 amps at 220V We recommend a 15 amp cir cuit br...

Page 12: ...g with your local municipality or a licensed electrician Grounding Extension Cords In the event of an electrical short grounding pro vides electric current a path of least resistance to reduce the ris...

Page 13: ...tfeed rollers and a mobile base Please refer to our cur rent catalog for prices and ordering information We are also pleased to provide this manual with the Model G1022 Series It was written to guide...

Page 14: ...the Model G1022 Series as supplied when the manual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly W...

Page 15: ...Seek assistance before beginning assembly Some metal parts may have sharp edges on them after they are formed Please examine the edges of all metal parts before handling them Failure to do so could re...

Page 16: ...Guard Hardware Bag Qty Description 4 Hex Bolt M8 1 25 x 25 8 Flat Washer M8 4 Hex Nut M8 1 25 Motor Mount Hardware Bag Qty Description 40 Carriage Bolt M8 1 25 x 16 4 Hex Bolt M8 1 25 x 19 48 Flat Was...

Page 17: ...23 4 3 LINES ARE 1MM APART LINES ARE 1 16 INCH APART 5 8 W A S H ER DIAM E T E R 9 16 W A S H ER DIA M E T E R 1 2 W A S H ER DIA M E T E R 12mm W A S H ER DIAM E T E R 10mm W A S H ER DIA M E T E R...

Page 18: ...t Most commercial or home shop floors should be sufficient to carry the weight of the Model G1022 Series If you question the strength of your floor you can opt to reinforce it WORKING CLEARANCES Worki...

Page 19: ...up and out of the way of machinery and keep hair pulled back Wear safety glasses dur ing the entire assembly process Failure to com ply may result in serious personal injury Some metal parts may have...

Page 20: ...Secure with M8 1 25 x 19 hex bolts 8MM flat washers and M8 1 25 hex nuts with the dust port sandwiched between as shown in Figure 11 4 Bolt the other side panel to the upper and lower braces using the...

Page 21: ...2 Mounting the handwheels To mount the handwheels 1 Position a handwheel over the arbor raising shaft on the front of the saw Be sure it fits completely over the shaft The slots in the handwheel hole...

Page 22: ...in the motor plate and insert the motor pivot rod making sure the groove in the rod lines up with the setscrew in the mount bracket as shown in Figure 16 Tighten the setscrew Figure 17 Attaching moto...

Page 23: ...o sure Simply connect the quick disconnect on the cord between the switch and motor G1022ZF G1022ZFX and G1022PRO The ON OFF switch on the ZF ZFX and PRO models mounts directly below the front fence r...

Page 24: ...of the machine with the markings facing up 2 Insert the round plastic plugs into the ends of each rail The Model G1022SM and Z are supplied with round rails the Model G1022ZF and ZFX are supplied with...

Page 25: ...ge from the arbor Note that there is a 3 4 diameter spacer on the arbor shaft Remove and discard it Remember the arbor nut is a left handed thread 2 Install the saw blade onto the arbor Ensure that th...

Page 26: ...mounting bolts to the mounting slots on the guard Figure 26 Blade guard components 4 Tighten the mounting bolts to secure the blade guard 5 Using a machinist s or a combination square align the face o...

Page 27: ...t section otherwise continue with the next step 9 If the splitter is positioned to the left of the blade alignment cannot be achieved by washer placement Adjustment of the front support bracket is req...

Page 28: ...will not come into contact with table insert Position the blade at 90 then raise and lower the blade through its full range of motion Also rotate the blade while doing this making sure that the blade...

Page 29: ...tions on adjusting The fence must engage and square up on the front rail before the rear clamp engages the back rail In essence the rear clamp should act as a secondary mechanism for maintaining fence...

Page 30: ...l 6 Loosen the locking lever and slide the fence along the rail Return the fence to its position at the edge of the miter slot and slowly apply pressure to the lever If adjustments are cor rect the fe...

Page 31: ...should only begin to apply pressure on the back rail over the last one third of its stroke To adjust the fence 1 First make sure the front clamp is engaging the front rail with the lock handle at one...

Page 32: ...d slide the fence along the rail Return the fence to its position at the edge of the miter slot and slowly apply pressure to the lever If adjustments are cor rect the fence should square itself before...

Page 33: ...ence in measurements is less than 0 004 your blade and table are in acceptable align ment move to Step 7 If the difference is greater you will need to adjust the trunnion and table 4 To adjust blade...

Page 34: ...re all the same thickness and you put an equal number under each of the two corners 11 Tighten down one trunnion bolt a small amount and then move on to each of the oth ers tightening each down the sa...

Page 35: ...iation between the blade and square 5 If a gap exists at either the top or the bottom of the square loosen lock nut A and adjust ment bolt B indicated in Figure 47 Figure 46 Checking blade angle to ta...

Page 36: ...t A B Miter Gauge Initial Step Model G1022ZF and ZFX The ZF ZFX miter gauge has two setscrews in the miter slot bar which can be set to remove any free play from the miter gauge when inserted in the T...

Page 37: ...config ured 6 Have you checked your work piece for obvi ous defects 7 Are the V belts properly tensioned and the pulleys properly aligned 8 Is the guard assembly installed and func tional 9 Have you c...

Page 38: ...lades have between 20 40 teeth Figure 50 flat top ground tooth pro file and large gullets to allow for large chip removal Figure 50 Ripping blade 3 Combination Blade Used for cutting with and across t...

Page 39: ...and holds individual moulding knives We do not rec ommend their use They are very dangerous and required training beyond the scope of this manual This section on blade selection is by no means compre...

Page 40: ...and fence and push the workpiece fully past the blade When a small width is to be ripped and a push stick can not be safely put between the blade and rip fence rip a larger piece to obtain the desired...

Page 41: ...th of the dado Make sure the dado blade will not cut through the work piece 6 If dadoing along the length of your work piece adjust the distance between the fence and the inside edge of the blade to s...

Page 42: ...6 Turn on the saw and make a second cut 7 Move toward the center of the dado with your subsequent cuts until the dado is complete 8 Re install the blade guard In addition to its ability to create a va...

Page 43: ...must be removed from the saw ALWAYS replace the blade guard after dadoing is complete Instructions on using moulding heads have been intentionally left out They are very dangerous when not used prope...

Page 44: ...and out of the way of machinery and keep hair pulled back Wear safety glasses dur ing the entire mainte nance process Failure to comply may result in serious personal injury V Belt Inspect regularly f...

Page 45: ...G1022 Series Contractor Saws 43 G1022SM AND Z WIRING DIAGRAM...

Page 46: ...44 G1022 Series Contractor Saws G1022ZF ZFX AND PRO WIRING DIAGRAM...

Page 47: ...ed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to s...

Page 48: ...um Blade Diameter 10 Maximum Depth of Cut at 90 31 8 Blade Tilt 0 45 Right Maximum Depth of Cut at 45 21 8 Maximum Rip to Right of Blade Standard 24 Maximum Rip to Right of Blade Optional Extension Ra...

Page 49: ...G1022SM...

Page 50: ...G1022SM...

Page 51: ...G1022SM...

Page 52: ...2033 STOP LINK 35 PCB01M CARR BOLT M8 1 25x20 35 1 PN03M HEX NUT M8 1 25 35 2 PW01M FLAT WASHER 8MM 37 P1022037 WIDTH POINTER 38 P1022038 FENCE ADJUSTER 39 P1022Z039 FRONT CLAMP 40 P1022040 ECCENTRIC...

Page 53: ...0 PB26M HEX BOLT M8 1 25 x 30 141 PB03M HEX BOLT M8 1 25 x 16 142 P1022142 CONNECTING PLATE 143 PN03M HEX NUT M8 1 25 144 PW01M FLAT WASHER 8MM 145 P1022145A SWITCH BRACKET 146 P1022146 SWITCH 147 PWR...

Page 54: ...st Iron Open Ribbed Design Cutting Capacity Maximum Blade Diameter 10 Maximum Depth of Cut at 90 31 8 Blade Tilt 0 45 Right Maximum Depth of Cut at 45 21 8 Maximum Rip to Right of Blade Standard 24 Ma...

Page 55: ...G1022Z...

Page 56: ...G1022Z...

Page 57: ...G1022Z...

Page 58: ...L PIN 3 x 16 98 PN05M HEX NUT M16 1 5 99 P1022099 FRONT TRUNNION REF PART DESCRIPTION 1 P1022001 TABLE INSERT 1A P1022001 A DADO INSERT 2 PSS04M SETSCREW M6 1 0 x 12 3A P1022Z003A STAND LEG 3 1 P10220...

Page 59: ...3 PN03M HEX NUT M8 1 25 144 PW01M FLAT WASHER 8MM 145 P1022145A SWITCH BRACKET 146 P1022146 SWITCH 147 PWRCRD110S POWER CORD 147 1 PWRCRD110L MOTOR CORD 148 P1022148 SPANNER WRENCH 149 P1022149 PULLEY...

Page 60: ...Maximum Blade Diameter 10 Maximum Depth of Cut at 90 31 8 Maximum Depth of Cut at 45 21 8 Maximum Rip to Right of Blade Standard 25 Maximum Rip to Right of Blade Optional Extension Rails 48 Maximum Ri...

Page 61: ...G1022ZF ZFX PRO...

Page 62: ...G1022ZF ZFX PRO...

Page 63: ...G1022ZF ZFX PRO...

Page 64: ...TOR PLATE ROD 132 P1022132 MOTOR PLATE 133 PB07M HEX BOLT M8 1 25 x 25 134 PW01M FLAT WASHER 8MM REF PART DESCRIPTION 1 P1022ZF001 TABLE INSERT 1A P1022001 A DADO INSERT 2 PSS04M SETSCREW M6 1 0 x 12...

Page 65: ...9 PULLEY GUARD BRACKET 150 PB10 HEX BOLT 1 4 20 x 2 152 P1022152 SLEEVE 153 P1022153 PULLEY COVER 154 PWN02 WING NUT 1 4 20 155 P1022Z155 UPPER BRACKET LONG 155 1 P1022Z155 1 UPPER BRACKET SHORT 155 2...

Page 66: ...is incorrect Table top too low 1 Hand wheel key is inserted too far 2 Bullets are wedged 3 Roll pin or setscrew in worm gear is contacting geared trunnion CORRECTIVE ACTION 1 Check power line for pro...

Page 67: ...PUSH STICK MAKE FROM 1 2 OR 3 4 WOOD OR THICKNESS LESS THAN WIDTH OF MAT L TO BE CUT CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD 1 2 GRID CUT HERE TO PUSH 1 2 WOOD CUT HERE TO PUSH 1 4 WOOD NOTCH TO...

Page 68: ...erican Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woods...

Page 69: ...l be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising...

Page 70: ...GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State____...

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