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g1028z/g1029z dust Collector

-9-

No list of safety guidelines can be complete. 

Every shop environment is different. always 

consider  safety  first,  as  it  applies  to  your 

individual working conditions. Use this and 

other  machinery  with  caution  and  respect. 

failure to do so could result in serious per-

sonal injury, damage to equipment, or poor 

work results.

Like all machines there is danger associated 

with this machine. accidents are frequently 

caused by lack of familiarity or failure to pay 

attention.  Use  this  machine  with  respect 

and  caution  to  lessen  the  possibility  of 

operator injury. if normal safety precautions 

are overlooked or ignored, serious personal 

injury may occur.

additional Safety for Dust Collectors

6.  avOiDiNG  fiRES.  do  not  allow  steel  to 

strike against impeller—this may produce a 
spark. sparks can smolder in wood dust for 
a long time before fire or flame is detected. 
if  metal  contacts  metal  during  operation, 
immediately  turn  off  the  dust  collector, 
unplug  the  power  cord  from  the  outlet  or 
flip  the  disconnect  switch  and  wait  for  all 
moving  parts  to  stop.  remove  collection 
bags and empty the dust into an approved 
air  tight  metal  container  in  case  of  spark. 
remedy  the  metal  to  metal  contact  prob-
lem before resuming operation.

7.  OpERaTiONaL  QUESTiONS.  if  at  any 

time  you  are  experiencing  difficulties 
performing  the  intended  operation,  stop 
using the machine! then contact our tech 
support  or  ask  a  qualified  expert  how  the 
operation should be performed.

8.  DUST  haZaRD.  Be  aware  that  certain 

woods  may  cause  an  allergic  reaction 
in  people  and  animals,  especially  when 
exposed to fine dust. make sure you know 
what type of wood dust you will be exposed 
to in case there is a possibility of an aller-
gic  reaction.  always  wear  an  approved 
respirator during and for a short time after 
machine operation!

9.  CLEaNiNG aiR. do not confuse this dust 

collector with an air cleaner. this dust col-
lector is only designed to collect dust from 
a machine, not clean dust suspended in the 
air.

1.   MaChiNE USE. do not use this dust col-

lector  to  pick  up  liquids  and  metal  scrap 
including,  but  not  limited  to,  nails  and  fil-
ings.  also,  do  not  pick  up  material  which 
cannot  safely  pass  through  the  impeller 
such as solid wood scraps.

2.  KEEpiNG  fiNGERS  SafE.  do  not  place 

your  hands  or  tools  near  the  open  inlet 
during  operation  for  any  reason  including, 
but not limited to, unclogging material and 
testing  suction.  the  impeller  could  cause 
serious  damage  to  body  parts  if  touched 
while spinning.

3.  SafE SERviCiNG. disconnect power and 

allow  impeller  to  completely  stop  before 
servicing  or  working  on  the  dust  collector 
ducting system.

4.  SUSpENDED  DUST  paRTiCLES  aND 

iGNiTiON SOURCES. do not operate the 
dust  collector  in  areas  where  explosion 
risks would be high if dust were dispersed 
into the area. areas of high risk include, but 
are not limited to, areas near pilot lights or 
open flames. 

5.  EMpTyiNG  DUST.  When  emptying  dust 

from  the  collection  bags  or  drum,  wear  a 
respirator  and  safety  glasses.  empty  dust 
into an approved container and dispose of 
properly.

Summary of Contents for G1028Z

Page 1: ...NER S Manual Copyright january 2008 By Grizzly Industrial Inc Revised June 2008 tr Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Indu...

Page 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Page 3: ...Setup 12 Unpacking 12 Inventory 13 Site Considerations 13 Assembly 14 Test Run 16 SECTION 4 DESIGNING THE SYSTEM 17 General 17 Duct Material 17 System Design 19 System Grounding 23 SECTION 5 OPERATION...

Page 4: ...gation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as...

Page 5: ...dc Hl iX KdaiV Z K 8dgY AZc i i 8dgY Vj Z Vj Z GZXdbbZcYZY 7gZV Zg H oZ Vbe Eaj cXajYZY Cd OTOR AIN IneZ I 8 8VeVX idg HiVgi cYjXi dc dghZedlZg E E VhZ KdaiV Z H c aZ E VhZ K K EgZl gZY K 8nXaZ GEB o...

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Page 7: ...h 7jiidc Hl iX KdaiV Z K 8dgY AZc i i 8dgY Vj Z Vj Z GZXdbbZcYZY 7gZV Zg H oZ Vbe Eaj cXajYZY Cd OTOR AIN IneZ I 8 8VeVX idg HiVgi cYjXi dc dghZedlZg E E VhZ KdaiV Z H c aZ E VhZ K 8nXaZ GEB o GEB 6be...

Page 8: ...7VhZ 8dchigjXi dc VWg XViZY H ZZi BZiVa l i 8VhiZgh gVbZ 8dchigjXi dc dgbZY HiZZa 8VhiZg 8dchigjXi dc djg EaVhi X beZaaZg 8dchigjXi dc 7VaVcXZY HiZZa G kZiZY ch EV ci EdlYZg 8dViZY THER Z i L i 7V h c...

Page 9: ...Y 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INT...

Page 10: ...Xi dch dg ajWg XVi c VcY X Vc c VXXZhhdg Zh 352 5 2 3 2 0 7 2 22 4 9 2 53 29 3AFETY NSTRUCTIONS FOR ACHINERY 2 6 534 93 72 3 BV Z V VW i d X ZX c dg Znh VcY VY_jhi c lgZcX Zh WZ dgZ ijgc c bVX cZgn 2...

Page 11: ...ied expert how the operation should be performed 8 DUST HAZARD Be aware that certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know...

Page 12: ...d installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician NOTICE The Model G1028Z is prewired for 110V If you plan to operate the machine at 220V the motor...

Page 13: ...eplace a circuit breaker on an existing cir cuit with one of higher amperage without consult ing a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes...

Page 14: ...imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be...

Page 15: ...a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Floor Load Refer to the Machine Data Sheet for the weight and foot...

Page 16: ...e 5 Mounting collector to base 3 Insert the rubber gasket between the collec tor and lower outlet flange and secure using 8 5 16 18 x 1 2 flange bolts as shown in Figure 6 Note When connecting parts t...

Page 17: ...the col lector inlet faces toward the collector body 7 Slip a loosened hose clamp over each end of the flex hose and attach the ends over the collector and collector body outlet Tighten each hose clam...

Page 18: ...ct our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Ma...

Page 19: ...f explosion if dust is dispersed into the air Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines t...

Page 20: ...flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 14 Example of flexible metal duct There are also many kinds of pure plastic flexible hose suc...

Page 21: ...and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save your lay...

Page 22: ...t sawdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 19 Approximate required airflow for machines based...

Page 23: ...if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write...

Page 24: ...45 Elbow 45 Wye Y 90 Wye Y 3 47 235 282 188 4 45 225 375 225 5 531 266 354 236 6 564 282 329 235 7 468 234 324 216 8 405 203 297 189 Figure 25 Static pressure loss charts Additional Factors Static Pr...

Page 25: ...is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector Howeve...

Page 26: ...plastic blast gates and metal duct Plastic Blast Gate Metal Duct Copper Ground Wire Figure 29 Flex hose grounded to machine Ground Screw Flex Hose Internal Ground Wire External Ground Wire We also re...

Page 27: ...ht in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk To reduce the risk of serious injury when using this machine read and underst...

Page 28: ...ght pipes 2 adjustable nipples 1 branch and 1 60 elbow Figure 32 Metal Duct Machine Addition Kit SECTION 6 ACCESSORIES Figure 30 Half mask respirator with disposable cartridge filters T20514 Small Hal...

Page 29: ...5 Straight Metal Pipe H5237 8 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figur...

Page 30: ...els at col lecting the majority of wood dust produced by your machines it is not an air filter therefore we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9...

Page 31: ...x 2 Ensure circuit size is suitable for this machine replace weak breaker 3 Ensure power supply is switched on ensure power supply has the correct voltage 4 Check for broken wires or disconnected corr...

Page 32: ...leaks or too many open ports 7 There are not enough open branch lines at one time thereby causing a velocity drop in the main line 8 The ducting and ports are incorrectly sized 9 The machine dust coll...

Page 33: ...RING DIAGRAM INSIDE THE MOTOR JUNCTION BOX gdjcY Kdai OT OT ROUND 0LUG S 2ECOMMENDED 6 7a c gdjcY Kdai Bdidg O N gdjcY gdjcY EUTRAL OT ROUND 6 0LUG S 2ECOMMENDED HiVgi 8VeVX idg B 9 K68 7a 7a HiVgi 8V...

Page 34: ...inting but it may not match your machine Always use the wiring diagram inside the motor junction box View this page in color at www grizzly com HiVgi 8VeVX idg B 9 K68 7a 7a Hot Hot Ground 6 15 Plug A...

Page 35: ...G1028Z G1029Z Dust Collector 33 K K K K K 6 6 6 6 6 K 6 7 G1028Z G1029Z Parts Breakdown...

Page 36: ...BOX V2 06 08 43 P1028Z043 MACHINE ID LABEL 18 PN02 HEX NUT 5 16 18 44 P1028Z044 EYE LUNG LABEL REF PART DESCRIPTION REF PART DESCRIPTION 1 P1028001 CASTER 19 P1028019 OUTLET 2 PFB01 FLANGE BOLT 5 16...

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