Grizzly G1028Z, Owner'S Manual

Page 1: ...NER S Manual Copyright january 2008 By Grizzly Industrial Inc Revised June 2008 tr Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Indu...

Page 2: ...ERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING...

Page 3: ...Setup 12 Unpacking 12 Inventory 13 Site Considerations 13 Assembly 14 Test Run 16 SECTION 4 DESIGNING THE SYSTEM 17 General 17 Duct Material 17 System Design 19 System Grounding 23 SECTION 5 OPERATION...

Page 4: ...gation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as...

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Page 9: ...Y 2EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INT...

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Page 11: ...ied expert how the operation should be performed 8 DUST HAZARD Be aware that certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know...

Page 12: ...d installed in compliance with electrical codes Compliance MUST be verified by a qualified electrician NOTICE The Model G1028Z is prewired for 110V If you plan to operate the machine at 220V the motor...

Page 13: ...eplace a circuit breaker on an existing cir cuit with one of higher amperage without consult ing a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes...

Page 14: ...imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be...

Page 15: ...a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Floor Load Refer to the Machine Data Sheet for the weight and foot...

Page 16: ...e 5 Mounting collector to base 3 Insert the rubber gasket between the collec tor and lower outlet flange and secure using 8 5 16 18 x 1 2 flange bolts as shown in Figure 6 Note When connecting parts t...

Page 17: ...the col lector inlet faces toward the collector body 7 Slip a loosened hose clamp over each end of the flex hose and attach the ends over the collector and collector body outlet Tighten each hose clam...

Page 18: ...ct our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure you have read the safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Ma...

Page 19: ...f explosion if dust is dispersed into the air Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines t...

Page 20: ...flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 14 Example of flexible metal duct There are also many kinds of pure plastic flexible hose suc...

Page 21: ...and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save your lay...

Page 22: ...t sawdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 19 Approximate required airflow for machines based...

Page 23: ...if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write...

Page 24: ...45 Elbow 45 Wye Y 90 Wye Y 3 47 235 282 188 4 45 225 375 225 5 531 266 354 236 6 564 282 329 235 7 468 234 324 216 8 405 203 297 189 Figure 25 Static pressure loss charts Additional Factors Static Pr...

Page 25: ...is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector Howeve...

Page 26: ...plastic blast gates and metal duct Plastic Blast Gate Metal Duct Copper Ground Wire Figure 29 Flex hose grounded to machine Ground Screw Flex Hose Internal Ground Wire External Ground Wire We also re...

Page 27: ...ht in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk To reduce the risk of serious injury when using this machine read and underst...

Page 28: ...ght pipes 2 adjustable nipples 1 branch and 1 60 elbow Figure 32 Metal Duct Machine Addition Kit SECTION 6 ACCESSORIES Figure 30 Half mask respirator with disposable cartridge filters T20514 Small Hal...

Page 29: ...5 Straight Metal Pipe H5237 8 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figur...

Page 30: ...els at col lecting the majority of wood dust produced by your machines it is not an air filter therefore we strongly recommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9...

Page 31: ...x 2 Ensure circuit size is suitable for this machine replace weak breaker 3 Ensure power supply is switched on ensure power supply has the correct voltage 4 Check for broken wires or disconnected corr...

Page 32: ...leaks or too many open ports 7 There are not enough open branch lines at one time thereby causing a velocity drop in the main line 8 The ducting and ports are incorrectly sized 9 The machine dust coll...

Page 33: ...RING DIAGRAM INSIDE THE MOTOR JUNCTION BOX gdjcY Kdai OT OT ROUND 0LUG S 2ECOMMENDED 6 7a c gdjcY Kdai Bdidg O N gdjcY gdjcY EUTRAL OT ROUND 6 0LUG S 2ECOMMENDED HiVgi 8VeVX idg B 9 K68 7a 7a HiVgi 8V...

Page 34: ...inting but it may not match your machine Always use the wiring diagram inside the motor junction box View this page in color at www grizzly com HiVgi 8VeVX idg B 9 K68 7a 7a Hot Hot Ground 6 15 Plug A...

Page 35: ...G1028Z G1029Z Dust Collector 33 K K K K K 6 6 6 6 6 K 6 7 G1028Z G1029Z Parts Breakdown...

Page 36: ...BOX V2 06 08 43 P1028Z043 MACHINE ID LABEL 18 PN02 HEX NUT 5 16 18 44 P1028Z044 EYE LUNG LABEL REF PART DESCRIPTION REF PART DESCRIPTION 1 P1028001 CASTER 19 P1028019 OUTLET 2 PFB01 FLANGE BOLT 5 16...

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