Grizzly G1030, Owner'S Manual

Page 1: ... Manual Copyright 1991 By Grizzly Industrial Inc reg 3 176 555 revised juLY 2008 tr Warning No portion of this manual may be reproduced in any shape or form without the written approval of Grizzly industrial inc HV0320 printed in TAIWAN ...

Page 2: ...PERSONAL PROTECTIVE EQUIPMENT 4HE MANUFACTURER WILL NOT BE HELD LIABLE FOR INJURY OR PROPERTY DAMAGE FROM NEGLIGENCE IMPROPER TRAINING MACHINE MODIFICATIONS OR MISUSE 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM 3OME EXAMPLES OF THESE CHEMICAL...

Page 3: ...king 9 Items Needed for Setup 9 Inventory 10 Site Considerations 10 Assembly 11 Test Run 13 SECTION 4 DESIGNING THE SYSTEM 14 General 14 Duct Material 14 System Design 16 System Grounding 20 SECTION 5 OPERATIONS 22 Operation Safety 22 SECTION 6 ACCESSORIES 23 SECTION 7 MAINTENANCE 25 Schedule 25 Lubrication 25 Bag Cleaning 25 SECTION 8 SERVICE 26 Troubleshooting 26 Wiring Diagram 28 Parts Breakdow...

Page 4: ...he part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc C O Te...

Page 5: ...mensions Type Cardboard Content Machine Weight 165 lbs Length Width Height 51 x 22 x 23 in Electrical Switch On Off Push Button Switch Voltage 220V Cord Length 6 ft Cord Gauge 14 gauge Recommended Breaker Size 20 amp Plug No Motors Main Type TEFC Capacitor Start Induction Horsepower 3 HP Voltage 220V Prewired 220V Phase Single Amps 15A Speed 3450 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer D...

Page 6: ...iameter 19 in Lower Bag Length 33 in Impellar Information Impeller Type Radial Fin Impeller Size 12 in Impeller Blade Thickness 3 32 in Construction Upper Bag Material Fabric Lower Bag Material Fabric Base Construction Fabricated Sheet Metal with Casters Frame Construction Formed Steel Caster Construction Four Plastic Impeller Construction Balanced Steel Riveted Fins Paint Powder Coated Other Heig...

Page 7: ...EAD NSTRUCTION ANUAL EFORE PERATING THIS ACHINE 4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONS 4HIS MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE OF THE SAFETY MESSAGES 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOW 2EMEMBER THAT SAFETY MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE F...

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Page 9: ... expert how the operation should be performed 8 DUST HAZARD Be aware that certain woods may cause an allergic reaction in people and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an aller gic reaction Always wear an approved respirator during and for a short time after machine operation 9 CLEANING AIR...

Page 10: ...en below Never replace a circuit breaker on an existing cir cuit with one of higher amperage without consult ing a qualified electrician to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to con nect your machine to a shared circuit consult a qualified electrician Minimum Circuit Size 20 Amps Serious personal injury could occur if you connect t...

Page 11: ... diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment inventory the contents Unpacking This machine and its com ponents are very heavy Get lifting help or use power lifting equi...

Page 12: ...ions Figure 2 Minimum working clearances 491 2 211 2 Inventory The following is a description of the main compo nents shipped with your machine Lay the compo nents out to inventory them Note If you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Inventory Qty...

Page 13: ...re 5 Note When connecting parts that have a gasket between them always tighten the fas teners in a diagonal and rotational manner to ensure the gasket does not become crimped and the seal compromised Figure 5 Mounting outlet to collector body Figure 4 Mounting collector to base Collector Body Flange Bolts Lower Outlet Flange 4 Insert one of the rubber gaskets between the outlet flange and the coll...

Page 14: ...ard the collector body 7 Hook the top loop of the upper filter bags fabric over the support brackets as shown in Figure 9 Figure 9 Attaching upper filter bag 8 Tighten the upper bags to the collector using the strap and clamp kits shown in Figure 10 Figure 8 Mounting collector to brackets Collector Upper Support Bracket Lower Support Bracket 5 Attach the lower collector support brackets to the top...

Page 15: ...e safety instruc tions at the beginning of the manual and that the machine is setup properly 2 Make sure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Turn the machine ON 5 Listen to and watch for abnormal noises or actions The machine should run smoothly with little or no vibration or rubbing noises Strange or unusual noises ...

Page 16: ...on if dust is dispersed into the air Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use short lengths of flexible hose to connect each machine to the branch lines Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic du...

Page 17: ...x hose that is designed to be flexible and as smooth as possible to reduce static pressure loss Figure 13 Example of flexible metal duct There are also many kinds of pure plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flex ibility required for dust collection The inside of the duct is also deeply...

Page 18: ... easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Grizzly machines for layout pur poses Note After you re finished make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to Figure 15 including all your current planned machines and your planned placement of the dust collector Sy...

Page 19: ...awdust should be placed closest to the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Figure 18 Approximate required airflow for machines based on dust port size Machine Dust Port Size Approximate Required CFM 2 98 2 5 150 3 220 4 395 5 614 6 884 7 1203 8 1570 9 1990 10 2456 If your machine doesn t have a built in dust port use Figure 19 to det...

Page 20: ...multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 22 Figure 22 Branch line sizes labeled on sketch 6 5 4 4 4 4 4 Here are some frequently asked questions when determining branch line s...

Page 21: ...bow 45 Wye Y 90 Wye Y 3 47 235 282 188 4 45 225 375 225 5 531 266 354 236 6 564 282 329 235 7 468 234 324 216 8 405 203 297 189 Figure 24 Static pressure loss charts Additional Factors Static Pressure Seasoned well used Dust Collection Filter 1 Entry Loss at Large Machine Hood 2 In most small medium shops it is only necessary to calculate the line with the longest duct length or the most fittings ...

Page 22: ... a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to connect the woodworking machine to the dust collector However plastic flex hose and plastic duct are an insulator and dust particles moving against the walls of the plastic duct create a static electrical build up This charge will build until it discharges to a ...

Page 23: ...astic blast gates and metal duct Plastic Blast Gate Metal Duct Copper Ground Wire Figure 28 Flex hose grounded to machine Ground Screw Flex Hose Internal Ground Wire External Ground Wire We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire connections at Y s and T s should be made with wire nut...

Page 24: ...ught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations Do NOT put hands or small objects near inlet openings during opera tion Objects sucked into the inlet will meet with the impeller blade Failure...

Page 25: ...pipes 2 adjustable nipples 1 branch and 1 60 elbow Figure 31 Metal Duct Machine Addition Kit SECTION 6 ACCESSORIES Figure 29 Half mask respirator with disposable cartridge filters T20514 Small Half Mask Respirator T20515 Medium Half Mask Respirator T20516 Large Half Mask Respirator T20511 Pre Filter P100 T20539 Cartridge Filter 2PK P100 T20541 Cartridge Filter 2PK P100 O Vapor Wood and other types...

Page 26: ...Straight Metal Pipe H5237 8 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 33 Straight Metal Pipe Figure 37 Metal elbow examples Metal Elbows These industrial metal elbows are available from 4 8 with 90 60 45 or 30 curves Call 800 523 4777 or visit www grizzly com for more i...

Page 27: ...ing the majority of wood dust produced by your machines it is not an air filter therefore we strongly rec ommend the supplemental aid of a shop air filter such as the Grizzly G5955 or G9956 Air filters are designed to collect the smaller dust particles in the air that escape from the dust collector bags Bag Cleaning Since all bearings are shielded and permanently lubricated simply leave them alone...

Page 28: ...2 Ensure circuit size is suitable for this machine replace weak breaker 3 Ensure power supply is switched on ensure power supply has the correct voltage 4 Check for broken wires or disconnected corroded connections and repair replace as necessary 5 Replace faulty ON button or ON OFF switch 6 Test repair replace Machine has vibration or noisy operation 1 Motor or component is loose 2 Motor mount lo...

Page 29: ...ks or too many open ports 7 There are not enough open branch lines at one time thereby causing a velocity drop in the main line 8 The ducting and ports are incorrectly sized 9 The machine dust collection design is inadequate 10 The dust collector is too small for the dust collection system 1 Empty collection bags 2 Clean filter 3 Remove dust line from dust collector inlet and unblock the restricti...

Page 30: ...f printing but it may not match your machine Always use the wiring diagram inside the motor junction box View this page in color at www grizzly com HiVgi 8VeVX idg B 9 K68 7a 7a O N gdjcY gdjcY gdjcY di di L6 20 PLUG as recommended 220 VAC Wiring Diagram Start Capacitor Junction Box Switch ...

Page 31: ...G1030 Dust Collector 29 6 Parts Breakdown ...

Page 32: ... UPPER BAG SUPPORT 9 P1029010 TURBO FAN 25 G1027 DUST COLL BAG UPPER 10 P1028011 COLLECTOR BODY 26 P1028025 GASKET 11 PW07 FLAT WASHER 5 16 27 P1030027 INLET 13 PFB01 FLANGE BOLT 5 16 18 X 1 2 28 PK28M KEY 7 X 7 X 29 14 PB03 HEX BOLT 5 16 18 X 1 29 PWRCRD220L POWER CORD 220V LONG 15 PSW04 SWITCH 29A P1029029A INLET CAP 16 P1030016 MOTOR 3HP 220V 1PH 30 PWR1012 WRENCH 10 X 12 16 1 P1030016 1 MOTOR ...

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