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Model G1163P (Mfd. Since 7/15)

-15-

Material Selection

You have many choices regarding dust collection 
ducting, but flexible hose is the most common for 
this size of machine. However, be aware that there 
is a fire or explosion hazard if plastic duct material 
is used for dust collection without being grounded 
against static electrical charge build-up.

Flexible  rubber  hose,  polyethylene,  plastic  flex-
hose  and  other  flexible  ribbed  hose  is  gener-
ally used for short runs. There are many different 
types of flex hose on the market today. These are 
manufactured  from  materials  such  as  polyethyl-
ene, PVC, cloth hose dipped in rubber and even 
metal, including steel and aluminum.

If using flex-hose, you should choose one of the 
many  types  that  are  designed  specifically  for 
the movement of solid particles, i.e. dust, grains 
and  plastics.  However,  the  cost  of  specifically 
designed  flexible  duct  can  vary  greatly.  Grizzly 
offers polyethylene and steel flex hose.

Collection System

Always guard against 

static electrical build up 

by grounding all dust 

collection lines.

Duct Grounding

Plastic flex-hose is an insulator, and dust particles 
moving  against  the  walls  of  the  hose  creates  a 
static  electrical  build  up.  This  charge  will  build 
until  it  discharges  to  a  ground.  If  a  grounding 
medium is not available to prevent static electrical 
build up, the electrical charge will arc to the near-
est  grounded  source.  This  electrical  discharge 
may  cause  an  explosion  and  subsequent  fire 
inside the system.

To protect against static electrical build up inside 
a non-conducting duct, a bare copper wire should 
be  placed  inside  the  duct  along  its  length  and 
grounded  to  the  dust  collector.  You  must  also 
confirm  that  the  dust  collector  is  continuously 
grounded through the electrical circuit to the elec-
tric service panel.

Figure 11. Ground jumper wire when using 

plastic blast gates or elbows and metal duct.

Plastic 

Blast 

Gate

Metal 

Duct

Copper 

Ground 

Wire

We  also  recommend  wrapping  the  outside  of  all 
plastic ducts with bare copper wire to ground the 
outside of the system against static electrical build 
up.  Wire  connections  at  Y’s  and  T’s  should  be 
made with wire nuts.

Be  sure  that  you  extend  the  bare  copper  wire 
down  all  branches  of  the  system.  Do  not  forget 
to connect the wires to each other with wire nuts 
when two branches meet at a “Y” or “T” connec-
tion. 

Ensure that the entire system is grounded. If using 
plastic blast gates to direct air flow, the grounding 
wire must be jumped (

Figure 11) around the blast 

gate without interruption to the grounding system.

Attach  the  bare  ground  wire  to  each  stationary 
woodworking  machine  and  attach  the  dust  col-
lector  frame  with  a  ground  screw,  as  shown  in 

Figure 12. Ensure that each machine is continu-
ously grounded to the grounding terminal in your 
electric service panel.

Figure 12. Flex-hose grounded to machine.

Ground Screw

Internal Ground Wire

External Ground Wire

Flex 

Hose

Summary of Contents for G1163P

Page 1: ...ULY 2015 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL14597 PRINTED IN TAIWAN MODEL G1163P PORTABLE DUST COLLECT...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...d for Setup 12 Unpacking 12 Inventory 13 Site Considerations 13 Assembly 14 Collection System 15 Power Connection 16 Test Run 17 SECTION 4 OPERATIONS 18 General 18 Machine Storage 18 SECTION 5 ACCESSO...

Page 4: ...ocumenta tion is available for your machine Manufacture Date Serial Number Manual Accuracy We stand behind our machines If you have ques tions or need help contact us with the information below Before...

Page 5: ...Model G1163P Mfd Since 7 15 3 Identification To reduce your risk of serious injury read this entire manual BEFORE using machine Collection Bag Carrying Handle Safety Paddle Switch Caster...

Page 6: ...ctrical Power Requirement 120V or 240V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 7A at 120V 3 5A at 240V Minimum Circuit Size 15A at 120V 15A at 240V Connection Type Cord Plug...

Page 7: ...Radial Fin Impeller Size 10 in Impeller Blade Thickness 3 32 in Construction Upper Bag Fabric Base Steel Sheet Metal w Casters Caster Four Plastic Impeller Cast Aluminum Paint Type Finish Powder Coate...

Page 8: ...of DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTN...

Page 9: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 10: ...e machine is operated excessive dust buildup on overhead lights heaters electrical panels or other heat sources will increase the risk of fire SUSPENDED DUST PARTICLES AND IGNITION SOURCES DO NOT oper...

Page 11: ...ration and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsure abo...

Page 12: ...ust meet the following size requirements Minimum Gauge Size 120V 16 AWG Minimum Gauge Size 240V 16 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In th...

Page 13: ...in Figure 3 3 Use wire nuts to connect the wires as indicat ed in Figure 4 Twist all three wire nuts onto their respective wires and wrap them with electrical tape so they will not come loose 120 Vol...

Page 14: ...9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied wi...

Page 15: ...fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the factory Hardware and Tools and Locati...

Page 16: ...osition the collector body and fan motor assembly on the base then secure it with the flange bolts as shown in Figure 8 Figure 8 Mounting the collector body assembly to the base Flange Bolts 1 4 20 X...

Page 17: ...will arc to the near est grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting d...

Page 18: ...onnecting power Disconnecting Power 1 Turn the machine power switch OFF 2 Grasp the molded plug and pull it completely out of the receptacle Do not pull by the cord as this may damage the wires inside...

Page 19: ...FORE understanding its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run the machine 1 Clear all setup tools awa...

Page 20: ...do not recommend using ducting longer than 10 feet Otherwise dust collection efficiency will be greatly reduced When the dust collector is not in use unplug the power cord from the power source Place...

Page 21: ...ounding Kit W2046 Shop Vacuum Adapter 21 2 x 21 2 We ve hand picked a selection of dust collection components commonly needed to connect the Model G1163P to basic machinery Figure 16 Dust collection a...

Page 22: ...ancer and severe respiratory illnesses If you work around dust everyday a half mask respirator can be a lifesaver Also compatible with safety glasses Figure 20 Hearing protection assortment H4978 Delu...

Page 23: ...e the impeller to the shaft These can be accessed through the inlet cover as shown in Figure 23 Tighten the fasteners as needed Figure 23 Impeller screw locations Cap Screw Set Screw Always empty the...

Page 24: ...FF switch 6 Test repair replace Machine has vibration or noisy operation 1 Motor or component is loose 2 Motor mount loose broken 3 Machine is incorrectly mounted or sits unevenly 4 Motor fan is rubbi...

Page 25: ...the duct line A plumbing snake may be necessary 3 Relocate the dust collector closer to the point of suction and rework ducting without sharp bends Refer to Collection System beginning on Page 15 4 Pr...

Page 26: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 27: ...VAC 240 VAC 5 15 Plug 240 Volt Motor Paddle Switch Hot Hot Ground 6 15 Plug As Recommended 240 VAC Ground Wt Wt Start Capacitor 200MFD 125VAC Run Capacitor 30MFD 250VAC Start Capacitor 200MFD 125VAC R...

Page 28: ...163P011V2 IMPELLER 10 CAST ALUMINUM V2 09 12 26 P1163P026 FLAT WASHER 5 16 12 P1163P012 SET SCREW 5 16 18 X 3 8 27 P1163P027 HANDLE COVER 14 P1163P014 COLLECTOR BODY W HANDLE 28 P1163P028 HANDLE CAP 1...

Page 29: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 30: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 31: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Page 32: ......

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