Grizzly G5045, Instruction Manual

Page 1: ...RINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED MACHINE CON FIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE MACHINE THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERE...

Page 2: ...als are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially des...

Page 3: ...LY 9 10 HAND WHEELS 11 RIP FENCE 11 BLADE ATTACHMENT 12 GUARD SPLITTER 12 13 DUST COLLECTION PORT 13 5 ADJUSTMENTS RIP FENCE 14 FENCE TENSION 14 MITER GAUGE 15 POSITIVE STOPS 16 17 TABLE PARALLELISM 17 18 6 OPERATIONS TEST RUN 19 BLADE SELECTION 19 20 RIPPING 21 CROSSCUTTING 21 7 SAFETY ACCESSORIES PUSHSTICKS 22 TABLE INSERTS 22 PUSH PADDLES 22 FEATHERBOARDS 22 8 MAINTENANCE GENERAL 23 LUBRICATION...

Page 4: ...ammable or noxious fumes may exist Keep work area well lighted For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if...

Page 5: ...P RATING 25ft 50ft 100ft 0 6 18 16 16 7 10 18 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No Safety Instructions For Power Tools 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories 15 DISCONNECT TOOLS before servicing an...

Page 6: ...7 IF THERE IS ANY doubt as to the stability or integrity of the material to be cut don t attempt to cut it 8 NEVER REACH OVER the blade or attempt awkward cuts that compromise your ability to control the movement of your workpiece Keep hands well away from the saw blade 9 NEVER ATTEMPT TO FREE a stalled blade while the saw is running 10 AVOID KICKBACKS by ensuring that your blade is sharp your fen...

Page 7: ...ar prior to using them If frequent circuit failures occur when using the table saw contact our service department or your local electrical contractor Be sure that your par ticular electrical configuration complies with local and state codes The best way to ensure compli ance is to check with your local municipality or licensed electrician Grounding This equipment must be grounded If it is not it w...

Page 8: ...e the best documentation possible If you have any com ments regarding this manual please write to us at the address below Grizzly Industrial Inc C O Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming M...

Page 9: ...t Remove this protective coating with a sol vent cleaner or citrus based degreaser Avoid chlorine based solvents as they may damage painted surfaces should they come in contact Always follow the usage instructions on the prod uct you choose for clean up Many of the solvents commonly used to clean machinery can be highly flammable and toxic when inhaled or ingested Always work in well ventilated ar...

Page 10: ...are Bags Fence Unit Unpacking The Model G5045 Table Saw is shipped from the manufacturer in a carefully packed carton If you discover the machine is damaged after you ve signed for delivery please call Customer Service immediately for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you a...

Page 11: ...Do not tighten any stand bolts until Step 5 Finger tighten only for now Stand Assembly Some die cut metal parts may have sharp edges called flashing on them after they are formed Please examine the edges of all die cut metal parts before handling them Failure to do so could result in injury Bench Mounting The Model G5045 can be mounted on a work bench or a portable stand in addition to its stan da...

Page 12: ...and adjust the stand so both diago nals are equal Tighten all of the stand bolts 5 Once the stand is assembled hold the saw body over the top of the stand to ensure the mounting holes line up If the holes line up tighten the stand fasteners Once the stand is securely tightened set the saw on top and insert the mounting bolts through the mounting holes and secure with nuts and washers See Figure 6 ...

Page 13: ... saw Be sure it fits completely over the shaft The slots in the handwheel hole will engage with the roll pin on the shaft See Figure 7 2 Position the other handwheel similarly on the blade tilting shaft on the side of the saw 3 Screw the black plastic lock knobs onto the ends of the shafts to lock the handwheels in place Handwheels Figure 9 Attaching fence to saw table 3 After fitting the rear hol...

Page 14: ... table top and tighten the securing screws Blade Guard Splitter The blade guard and built in splitter is used when ever cutting operations allow their use The blade guard is designed to provide a barrier between the saw blade and the saw operator The splitter min imizes the chances of kickbacks the most com mon source of table saw injuries To mount the blade guard 1 Disconnect the saw from its pow...

Page 15: ...s teners securely 9 Check splitter alignment after tightening Dust Collection Port The Model G5045 10 Bench Top Table Saw is equipped with a dust which can be attached to standard 21 2 dust collection systems To connect your table saw to a dust collection system 1 Insert the end of a standard 21 2 flexible dust collection hose or shop vac hose into the dust port at the base of the table saw See Fi...

Page 16: ... adjustment bolts Slide the fence several inches across the table and re clamp the fence at the edge of the miter slot If the fence is still out of alignment repeat the procedure Fence Tension If the fence fails to clamp tightly or loosens over time add or reduce clamping tension by loosen ing or tightening the rear clamp adjustment nut located at the front of the fence See Figure 15 To adjust cla...

Page 17: ... miter gauge 1 Loosen the clamp knob so the gauge is free to rotate 2 Slide the miter gauge into one of the two miter slots 3 Using a square as a guide adjust the miter gauge until its face is perpendicular to the miter slot See Figure 16 4 If the pointer does not indicate zero loosen the screw and re align the pointer Tighten screw Figure 16 Aligning miter gauge blade slot ...

Page 18: ... Raise the blade to its maximum height 3 Turn the tilting handwheel as far as it can go clockwise Place a square against the blade See Figure 17 If the square does not contact the blade evenly you will need to adjust the positive stop To adjust the positive stop 1 Loosen the setscrew as shown in Figure 18 Figure 17 Checking blade angle Figure 18 Zero degree positive stop adjustment 2 Using the han...

Page 19: ... with the front of the blade Place a square between it and the side of the blade See Figure 21 2 Choose a tooth on the blade close to the gauge Mark the tooth with a felt tip pen Bring marked tooth 1 2 above the table top Set square to touch the marked tooth 3 Slide the miter gauge toward the back of the saw until the square is at the trailing end of the blade Keep square in place 4 Turn the blade...

Page 20: ...e and square don t meet proper ly loosen screws and adjust the table until the blade and straightedge are properly aligned front and back See Figure 22 6 Tighten screws and re check for parallel Figure 22 Four hex head screws allow blade adjustment ...

Page 21: ...ure 23 Ripping blade There are numerous possible problems that may occur with a tablesaw but the most frequent avoidable danger is kickback There are three primary reasons for kickback from any tool with a circular blade 1 The workpiece rides up onto the blade set ting up the teeth to fling it back 2 The workpiece is pinched between the blade and the fence 3 Cut off pieces of wood are in a positio...

Page 22: ...and cabinet making Wobble dadoes are inexpensive and easy to set up but leave a rough finish This section on Blade Selection is by no means comprehensive Always follow the saw blade manufacturer s recommendations to assure safe and efficient operation of your table saw 3 Combination Blade Used for cutting with and across the grain A compromise between a rip blade and a cross cut blade a combinatio...

Page 23: ...r Figure 28 Cross cutting lumber Crosscutting Crosscutting means cutting across the grain of the wood In wood products without grain i e MDF particleboard it simply means cutting across the width of the stock Crosscuts are made with the miter gauge There are two miter gauge slots in the table top Use the one that works best for the piece being crosscut To make a crosscut using the miter gauge 1 In...

Page 24: ... Insert blade slots can be custom cut for specific blade angles by raising the running blade into an un cut insert at the angle you desire Be sure to hold the insert firmly in place when creating slots Push Paddles Push paddles provide added leverage and sup port when ripping or crosscutting wide work pieces A wide piece of Thick plywood or dimen sional lumber with a comfortable handle on top and ...

Page 25: ...ures that moisture from sawdust isn t allowed to trap moisture against bare metal surfaces Some woodworkers recommend using automo tive paste wax on exposed steel and cast iron surfaces The wax provides a layer of protection as well as reducing friction between lumber and the table making cuts faster and smoother Avoid waxes that contain silicone or other synthetic ingredients These materials can ...

Page 26: ...urrent catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department listed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking...

Page 27: ...ilt 0 45 Left Maximum Depth of Cut at 45 29 16 Maximum Rip to Right of Blade 175 8 Maximum Rip to Left of Blade 11 Distance Front of Table to Center of Blade 101 4 Table in Front of Blade at Maximum Cut 51 2 Motor Type Universal Brush type Horsepower 1 HP Power Transfer Direct Phase Cycle Single Phase 60 HZ Voltage 110V Amps 13 A Motor RPM 5300 RPM Bearings Shielded and Lubricated Ball Bearings Sw...

Page 28: ... 26 G5045 10 Bench Top Table Saw ...

Page 29: ...G5045 10 Bench Top Table Saw 27 ...

Page 30: ...T LONG 417 P5045417 BOTTOM BRACKET LONG 418 P5045418 FOOT PAD 419 P5045419 WRENCH 420 PB18M HEX BOLT M6 1 x 15mm 421 PN01M FLAT WASHER 8mm 422 PB07M HEX BOLT M8 1 25 x 25mm 423 PW01M FLAT WASHER 8mm 424 PN03M HEX NUT M8 1 25 425 P5045425 UPPER BRACKET SHORT 434 PW06 FLAT WASHER 1 4 436 P5045436 BOTTOM BRACKET SH0RT REF PART DESCRIPTION ...

Page 31: ...1 DRIVE SCREW 100 P5045100 FENCE 101 P5045101 LOCKING ROD 102 P5045102 REAR CLAMP 103 P5045103 SPRING REF PART DESCRIPTION 104 PW03M FLAT WASHER 6mm 105 P5045105 FRONT BLOCK 106 PS17M PHLP HD SCR M4 7 x 8mm 107 P5045107 POINTER 108 P5045108 TOOTHED WASHER 109 PSB26M HEX BOLT M6 1 x 12mm 110 P5045110 FRONT CLAMP 113 P5045113 HANDLE 114 P5045114 MITER GAUGE 115 PW06 FLAT WASHER 1 4 116 P5045116 KNOB...

Page 32: ...EC PANHD SCREW AND WASHER 303 6 P5045303 6 STRAIN RELIEF 303 7 P5045303 7 MOTOR HOUSING 303 8 P5045303 8 WAVE WASHER 303 9 P5045303 9 FIELD ASSY REF PART DESCRIPTION REF PART DESCRIPTION 350 P5045350 ELEVATION NUT 351 P5045351 SUPPORTING PLATE 352 P5045352 C RING 353 P5045353 CARRIAGE BOLT 354 PN01M HEX NUT M6 1 355 PLW03M LOCK WASHER 6mm 356 PW03M FLAT WASHER 6mm 357 PN01M HEX NUT M6 1 358 P50453...

Page 33: ...G5045 10 Bench Top Table Saw 31 ...

Page 34: ... 32 G5045 10 Bench Top Table Saw Notes ...

Page 35: ...l be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outsi...

Page 36: ... of the following magazines do you subscribe to ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Wo...

Page 37: ...INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here TAPE ALONG EDGES PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...