Grizzly G9730, Owner'S Manual

Page 1: ...dlZg hl iX 8 Vc ZY i Z he cYaZ bdidg VcY XddaVci ejbe l g c 6h YZ gdb i Z c dgbVi dc XdciV cZY c i h jeYViZ Vaa di Zg XdciZci c i Z dlcZg h bVcjVa Veea Zh id i h bVX cZ dg ndjg dlc hV Zin ndj BJHI gZVY VcY jcYZghiVcY i h jeYViZ VcY i Z Veea XVWaZ dlcZg h bVcjVa Keep this update for future reference If you have any further questions about this manual update or the changes made to the machine contac...

Page 2: ...D I I I C8 C8 CD CD GZhZi 6 Hide I I I C8 C8 CD CD GZhZi HX cZ YZg aZXig X AG 9 IZHnh IZHnh HX cZ YZg aZXig X AG 9 A8 9 A8 9 A8 9 A8 9 6 Hide H H K K J J B B B K K J J G H H G H G H H G G G G gdjcY 6 6 Id EdlZg Hl iX Id He cYaZ 9 gZXi dc Hl iX Id 7gV Z Hl iX Id 8dcigda EVcZa Id 8ddaVci Ejbe Bdidg Id BV c Bdidg 8 jc NV aZXig X IgVch dgbZg K6 o K K K K K K K K G G H H H G IZHnh IZHnh IZHnh HX cZ YZg...

Page 3: ...gdjcY K gdjcY Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm gdci K Zl GZVg K Zl G H Spindle Motor Control Panel d 7jiidc HIDE 7jiidc EdlZg A i 8jii c aj Y Hl iX Spindle Direction Switch Coolant Pump Motor Master Power Switch 220V L6 30 Plug As Recommended gdjcY di di M N Junction Box G H G H ...

Page 4: ...CD GZhZi HX cZ YZg aZXig X AG 9 6 Hide gdjcY 6 6 Id EdlZg 7dm Id He cYaZ 9 gZXi dc Hl iX Id 7gV Z Hl iX Id 8dcigda EVcZa Id 8ddaVci Ejbe Bdidg Id BV c Bdidg jhZ K 6 jhZ K 6 jhZ K 6 K J L K J L G H I K J L K J L K J L L G H I G H I G H I G H I G H I G I G G H I I K J J K A8 9 A8 9 A8 9 A8 9 8 jc NV aZXig X IgVch dgbZg K6 o K K K K K K K K IZHnh HX cZ YZg aZXig X IZHnh HX cZ YZg aZXig X IZHnh HX cZ ...

Page 5: ... K Zl H H G G I I G H I di gdjcY 220V 15 15 Plug As Recommended L O M di di Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Spindle Motor Control Panel Spindle Direction Switch Coolant Pump Motor Master Power Switch Junction Box d 7jiidc HIDE 7jiidc EdlZg A i 8jii c aj Y Hl iX L K J ...

Page 6: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...

Page 7: ...ROOM LATHE OWNER S MANUAL 8DENG I 6CJ6GN 7N G OOAN C9JHIG 6A C8 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC DG BD9 AH B6CJ 68IJG 9 H C8 IG8G7AIH 7 EG CI 9 C I6 L6C ...

Page 8: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 3OME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES CONTAINS CHEMICALS KNOWN TO THE 3TATE OF ALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPROD...

Page 9: ...ii c Cdc I gZVY c ZZY GViZ 8 Vc Z ZVgh I gZVY c HZii c I gZVY c 8dcigdah Va cji AZkZg I gZVY 9 Va I gZVY cY XVidg IVWaZ 8jii c aj Y HnhiZb INTRODUCTION 3 BVcjVa 6XXjgVXn 8dciVXi c d BVX cZ 9ZhXg ei dc YZci XVi dc BVX cZ 9ViV H ZZi BVX cZ 9ViV H ZZi SECTION 1 SAFETY 9 HV Zin chigjXi dch dg BVX cZgn 6YY i dcVa HV Zin dg AVi Zh SECTION 2 POWER SUPPLY 12 6kV aVW a in jaa AdVY 8jggZci GVi c 8 gXj i c d...

Page 10: ... dgZ DeZgVi dch 9V an 6 iZg DeZgVi dch Bdci an HZb 6ccjVaan 6ccjVaan kZgn NZVgh 8aZVc c EgdiZXi c AjWg XVi dc ZVYhidX Fj X 8 Vc Z ZVgWdm 6egdc 7ZYlVnh 7Vaa D aZgh AZVYhXgZl ZZYgdY 8 Vc Z ZVgh 8jii c aj Y HnhiZb HZgk XZ VoVgYh 6YY c 8jii c aj Y 8 Vc c 8jii c aj Y 7gV Z aj Y 6YY c 7gV Z aj Y 8 Vc c 7gV Z aj Y BVX cZ HidgV Z SECTION 7 SERVICE 75 IgdjWaZh ddi c W 6Y_jhibZci 8gdhh Ha YZ 8dbedjcY GZhi W...

Page 11: ...cZ aZVkZh ndj c YdjWi X ZX djg lZWh iZ dg i Z aViZhi bVcjVa jeYViZ dg XVaa iZX c XVa hjeedgi dg Zae 7Z dgZ XVaa c cY i Z bVcj VXijgZ YViZ d ndjg bVX cZ Wn add c Vi i Z YViZ hiVbeZY cid i Z bVX cZ 9 aVWZa hZZ WZadl I h l aa Zae jh YZiZgb cZ i Z bVcjVa kZgh dc ndj gZXZ kZY bViX Zh i Z bVcj VXijgZ YViZ d ndjg bVX cZ dg ndjg XdckZc ZcXZ lZ edhi Vaa VkV aVWaZ bVc jVah VcY bVcjVa jeYViZh dg gZZ dc djg l...

Page 12: ...d Headstock Controls dc Page 28 dg YZiV ah B He cYaZ C Vl 8 jX D HiZVYn GZhi E LVn Idda Edhi F daadl GZhi G 8jii c aj Y CdooaZ Figure 1 YZci XVi dc 6 7 8 9 A C B H IV ahidX gZ Zg id Tailstock Controls dc Page 30 dg YZiV ah I Adc ijY cVa AZVYhXgZl J ZZYgdY K He cYaZ 8dcigda GdY L ddi 7gV Z M BVhiZg EdlZg Hl iX N 8Vgg V Z gZ Zg id Carriage Controls Components dc Page 29 dg YZiV ah ...

Page 13: ...amp Switch Magnetic Switch with Thermal Overload Protection Switch Voltage 220V Plug Included No Motors Main Type TEFC Capacitor Start Induction Horsepower 3 HP Voltage 220V Prewired 220V Phase Single Amps 20A Speed 1725 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer Belt Drive to Gear Bearings Shielded and Permanently Lubricated Main Specifications Operation Info Swing Over Bed 13 in Dist Betw...

Page 14: ...Longitudinal Feeds 24 No Of Cross Feeds 24 Range Of Cross Feeds 0 0005 0 0035 in rev No Of Metric Threads 14 Range Of Metric Threads 0 5 6 mm Dimensions Bed Width 7 1 2 in Leadscrew TPI 8 Leadscrew Length 50 in Steady Rest Capacity 2 1 2 in Follow Rest Capacity 2 1 2 in Faceplate Size 10 in Leadscrew Diameter 7 8 in Feed Rod Diameter 3 4 in Floor To Center Height 44 in Construction Base Cast Iron ...

Page 15: ...m Circuit Size 15 amp Switch Magnetic Switch with Thermal Overload Protection Switch Voltage 220V Plug Included No Phase Converter G7978 Motors Main Type TEFC Induction Horsepower 3 HP Voltage 220V Prewired 220V Phase Three Amps 7 5A Speed 1725 RPM Cycle 60 Hz Number Of Speeds 1 Power Transfer Belt Drive to Gear Bearings Shielded and Permanently Lubricated Main Specifications Operation Info Swing ...

Page 16: ...Longitudinal Feeds 24 No Of Cross Feeds 24 Range Of Cross Feeds 0 0005 0 0035 in rev No Of Metric Threads 14 Range Of Metric Threads 0 5 6 mm Dimensions Bed Width 7 1 2 in Leadscrew TPI 8 Leadscrew Length 50 in Steady Rest Capacity 2 1 2 in Follow Rest Capacity 2 1 2 in Faceplate Size 10 in Leadscrew Diameter 7 8 in Feed Rod Diameter 3 4 in Floor To Center Height 44 in Construction Base Cast Iron ...

Page 17: ...Z jcYZg i Z c ajZcXZ d Ygj h dg VaXd da l Zc i gZY dg l Zc Y higVXiZY OWNER S MANUAL GZVY VcY jcYZghiVcY i h dlcZg h bVcjVa 7 DG jh c bVX cZ JcigV cZY jhZgh XVc WZ hZg djhan jgi EYE PROTECTION 6alVnh lZVg 6CH VeegdkZY hV Zin aVhhZh dg V VXZ h ZaY l Zc deZgVi c dg dWhZgk c bVX cZgn id gZYjXZ i Z g h d ZnZ c_jgn dg Wa cYcZhh gdb an c eVgi XaZh kZgnYVn ZnZ aVhhZh VgZ cdi VeegdkZY hV Zin aVhhZh HAZARD...

Page 18: ...VX cZ FEED DIRECTION JcaZhh di Zgl hZ cdiZY ZZY ldg V V chi i Z gdiVi dc d WaVYZh dg XjiiZgh ZZY c c i Z hVbZ Y gZXi dc d gdiVi dc bVn ejaa ndjg VcY cid i Z Xji FORCING MACHINERY 9d cdi dgXZ bVX cZ i l aa Yd i Z _dW hV Zg VcY WZiiZg Vi i Z gViZ dg l X i lVh YZh cZY GUARDS COVERS jVgYh VcY XdkZgh XVc egdiZXi ndj gdb VXX YZciVa XdciVXi l i bdk c eVgih dg an c YZWg h BV Z hjgZ i Zn VgZ egde Zgan chiV...

Page 19: ... c i i gdj ih Zci gZ gVc Z d bdi dc 6ahd X ZX i Z idda VcY idda edhi XaZVgVcXZ X jX XaZVgVcXZ VcY hVYYaZ XaZVgVcXZ SPEED RATES DeZgVi c i Z aVi Z Vi i Z lgdc heZZY XVc XVjhZ cZVgWn eVgih id WgZV dg i Z ldg e ZXZ id XdbZ addhZ l X l aa gZhjai c YVc Zgdjh egd_ZXi aZh i Vi XdjaY XVjhZ hZkZgZ beVXi c_jg Zh AVg Z dg cdc XdcXZcig X ldg e ZXZh bjhi WZ ijgcZY Vi hadl heZZYh 6alVnh jhZ i Z Veegd eg ViZ ZZY...

Page 20: ... bjb Vbdjci d Vbeh i Vi i Z bVX cZ l aa YgVl i Z bVX cZ h dkZgadVYZY i l aa YgVl VYY i dcVa Vbeh WZndcY i Z jaa adVY gVi c i Z bVX cZ h dkZgadVYZY dg V hj X Zci aZc i d i bZ YVbV Z dkZg ZVi c dg gZ bVn gZhjai ZheZX Vaan XdccZXiZY id Vc jcYZgh oZY X gXj i Id gZYjXZ i Z g h d i ZhZ VoVgYh Vkd Y dkZg adVY c i Z bVX cZ Yjg c deZgVi dc VcY bV Z hjgZ i h XdccZXiZY id V edlZg hjeean X gXj i i Vi bZZih i ...

Page 21: ...e XVa C B6 eaj VcY gZXZeiVXaZ Model G9731 Extension Cords LZ Yd cdi gZXdbbZcY jh c Vc ZmiZch dc XdgY l i i h bVX cZ ndj bjhi jhZ Vc ZmiZch dc XdgY dcan jhZ i VWhdajiZan cZXZhhVgn VcY dcan dc V iZbedgVgn WVh h miZch dc XdgYh XVjhZ kdaiV Z Ygde l X bVn YVbV Z ZaZXig XVa XdbedcZcih VcY h dgiZc bdidg a Z KdaiV Z Ygde cXgZVhZh Vh i Z ZmiZch dc XdgY h oZ Zih adc Zg VcY i Z Vj Z h oZ Zih hbVaaZg Zg Vj Z ...

Page 22: ... dch l ZgZ ild d i Z cXdb c edlZg hdjgXZ l gZh VgZ XdccZXiZY L i dji i Z egdeZg iZhi Zfj ebZci id YZiZgb cZ i Z edaVg in d i Z edlZg hdjgXZ aZ h l g c bVX cZgn id e VhZ edlZg bVn gZfj gZ ig Va VcY Zggdg To correct wiring that is out of phase 1 9 H8DCC 8I A6I GDB EDL G 2 DeZc i Z bV c _jcXi dc Wdm hZZ Figure 4 VcY hlVe Vcn ild d i Z i gZZ di l gZh Xdb c gdb i Z edlZg hdjgXZ Figure 4 AdXVi dc d bV c...

Page 23: ...d a HV Zin aVhhZh dg ZVX eZghdc LgZcX bb addg bdjci c VgYlVgZ hZZ Page 21 EgZX h dc aZkZa Vi aZVhi adc Needed for Setup Ndjg bVX cZ lVh XVgZ jaan eVX V ZY dg hV Z igVchedgiVi dc GZbdkZ i Z eVX V c bViZg Vah gdb VgdjcY ndjg bVX cZ VcY cheZXi i ndj Y hXdkZg i Z bVX cZ h YVbV ZY please imme diately call Customer Service at 570 546 9663 for advice HVkZ i Z XdciV cZgh VcY Vaa eVX c bViZg Vah dg edhh Wa...

Page 24: ...g E ch V LVn Idda Edhi Zn Figure 5 chiVaaZY XdbedcZcih 6 7 8 9 Figure 6 8 jX VcY VXZeaViZ XdbedcZcih Figure 7 IddaWdm XdbedcZcih A E F D B C I G H J K I Z daadl c h V YZhXg ei dc d i Z bV c Xdbed cZcih h eeZY l i ndjg bVX cZ AVn i Z Xdbed cZcih dji id ckZcidgn i Zb Vcn cdc egdeg ZiVgn eVgih VgZ b hh c Z V cji dg V lVh Zg lZ l aa aVYan gZeaVXZ i Zb0 dg dg i Z hV Z d ZmeZY ZcXn gZeaVXZbZcih XVc WZ d...

Page 25: ...c hV Zin aVhhZh 2 8dVi i Z gjhi egZkZciVi kZ l i V a WZgVa Vbdjci d XaZVcZg YZ gZVhZg i Zc aZi i hdV dg b cjiZh 3 L eZ d i Z hjg VXZh ndjg XaZVcZg YZ gZVh Zg h Z ZXi kZ i Z gjhi egZkZciVi kZ l aa l eZ d ZVh an ndj VkZ V eaVhi X eV ci hXgVeZg hXgVeZ d Vh bjX Vh ndj XVc ghi i Zc l eZ d i Z gZhi l i i Z gV 4 GZeZVi Steps 2 3 Vh cZXZhhVgn jci a XaZVc i Zc XdVi Vaa jceV ciZY hjg VXZh l i V fjVa in bZiV...

Page 26: ...jVa See below for required space allocation Physical Environment I Z e nh XVa Zck gdcbZci l ZgZ ndjg bVX cZ h deZgViZY h bedgiVci dg hV Z deZgVi dc VcY i Z adc Zk in d ih XdbedcZcih dg WZhi gZhjaih deZgViZ i h bVX cZ c V Ygn Zck gdcbZci i Vi h gZZ gdb ZmXZhh kZ bd hijgZ VoVgYdjh X Zb XVah V gWdgcZ VWgVh kZh dg ZmigZbZ XdcY i dch migZbZ XdcY i dch dg i h ineZ d bVX cZgn VgZ ZcZgVaan i dhZ l ZgZ i Z...

Page 27: ... for Setup dc Page 15 dg YZiV ah I ZgZ VgZ ild bZi dYh d a i c i Z aVi Z Jh c a i c higVeh VcY jh c V X V c VcY hV Zin dd To lift and place the lathe 1 GZk Zl i Z Power Supply hZXi dc dc Page 12 VcY bV Z egdeZg egZeVgVi dch dg i Z edlZg XdccZXi dc BV Z Vcn di Zg cZXZhhVgn egZeVgVi dch d i Z eZgbVcZci adXVi dc dg i Z aVi Z 3 Id jgi Zg WVaVcXZ i Z adVY bdkZ i Z XVg g V Z cZmi id i Z iV ahidX Vh daad...

Page 28: ... i ZhZ YZk XZh l Zc i Z aVi Z h a iZY A i c HigVe AVi Z 7ZY AZVYhXgZl ZZY GdY He cYaZ 8dcigda GdY Id dg a i dg A i c dd 8gdhh HZXi dc K Zl d A i c HZije Figure 13 A i c higVeh lgVeeZY VgdjcY i Z aVi Z WZY 6iiVX i Z a i c higVeh id i Z dg a i dg h Vh aajhigViZY c Figure 14 dg a i dg h A i c HigVeh Figure 14 A i c i Z aVi Z l i a i c higVeh Chain Safety Hook I gZVY VcY jaan i iZc i Z egdk YZY a i c ...

Page 29: ... aZkZa ndjg bVX cZ l i V egZX h dc aZkZa Bolting to Concrete Floors 6cX dg hijYh VcY aV h ZaY VcX dgh l i aV hXgZlh Figure 16 VgZ ild edejaVg bZi dYh dg VcX dg c Vc dW_ZXi id V XdcXgZiZ addg LZ hj Zhi ndj gZhZVgX i Z bVcn dei dch VcY bZi dYh dg bdjci c ndjg bVX cZ VcY X ddhZ i Z WZhi i Vi ih ndjg heZX X Veea XVi dc Figure 16 Ine XVa VhiZcZgh dg bdjci c id XdcXgZiZ addgh 6cX dg HijYh AV H ZaY 6cX d...

Page 30: ...Z Zg id Lubrication WZ cc c dc Page 64 dg YZiV aZY chigjXi dch dc dl id X ZX VcY VYY d a c VYY i dc id i Z ZVgWdmZh lZ Vahd gZXdbbZcY i Vi ndj ajWg XViZ Vaa di Zg ed cih dc i Z bVX cZ Vi i h i bZ Note If your lathe was shipped with oil in the reservoirs do not change that oil until after the break in procedure Adding Cutting Brake Fluids Id hjXXZhh jaan XdbeaZiZ i Z Test Run c i Z da adl c eV Zh i...

Page 31: ... i Z bVX cZ bbZY ViZan i Zc gZk Zl Troubleshooting dc Page 75 To test run the lathe 1 GZVY VcY daadl i Z hV Zin i Z chigjXi dch Vi i Z WZ cc c d i Z bVcjVa iV Z gZfj gZY hV Zin egZXVji dch VcY bV Z hjgZ Vaa egZ k djh egZeVgVi dc hiZeh Y hXjhhZY c i Z bVcjVa VkZ WZZc daadlZY VcY XdbeaZiZY 2 8aZVg VlVn Vaa iddah VcY dW_ZXih jhZY Yjg c i Z VhhZbWan ajWg XVi dc VcY egZeVgVi dc Power Connection 7Z dgZ ...

Page 32: ...aVi Z h hiVgiZY gdiViZ i Z ZVYhidX ZZY Y gZXi dc cdW hd i Vi i Z Vggdl ed cih id i Z b YYaZ cZjigVa edh i dc hZZ Figure 21 Note It may be necessary to rock the chuck back and forth by hand when moving the controls to enable the gears to mesh Figure 21 ZVYhidX Xdcigdah He cYaZ HeZZY GVc Z AZkZg He cYaZ HeZZY cdW ZZY 9 gZXi dc cdW 8 Id jgi Zg ZchjgZ i Z XVgg V Z YdZh cdi bdkZ Yjg c i Z iZhi gjc ejh ...

Page 33: ...Wjiidc c i Zc ViiZbei id gZ hiVgi he cYaZ gdiVi dc i Z aVi Z YdZh cdi hiVgi l i i Z ZbZg ZcXn HIDE Wjiidc egZhhZY c i h hV Zin ZVijgZ h ldg c egdeZgan i Z aVi Z YdZh hiVgi l i i Z ZbZg ZcXn HIDE Wjiidc egZhhZY c i h hV Zin ZVijgZ h cdi deZgVi c XdggZXian I Z ZbZg ZcXn HIDE Wjiidc bjhi deZgViZ egdeZgan WZ dgZ Xdci cj c deZgVi dc JhZ i Z he cYaZ DC D aZkZg id hide i Z aVi Z ijgc i Z bVhiZg edlZg hl ...

Page 34: ...ure from the beginning at a later time when you can devote your full time and attention to it 4 IV Z Vaa hV Zin egZXVji dch gjc i Z aVi Z dg b cjiZh i Zc ijgc i Z aVi Z OFF VcY lV i jci a i Z he cYaZ h XdbeaZiZan hideeZY 5 GZeZVi Step 4 dg i Z gZbV c c he cYaZ heZZYh 6 HZi i Z he cYaZ heZZY id GEB VcY aZi i Z aVi Z gjc dg V cVa b cjiZh id Vaadl i id Xdda Ydlc i Zc ijgc i Z aVi Z OFF Recommended Ad...

Page 35: ...Zh i Z he cYaZ aZkZg id i Z D edh i dc lV ih jci a i Z he cYaZ h XdbeaZiZan hideeZY i Zc gZbdkZh i Z ldg e ZXZ Operation Overview I Z ejgedhZ d i h dkZgk Zl h id egdk YZ i Z cdk XZ bVX cZ deZgVidg l i V WVh X jcYZghiVcY c d dl i Z bVX cZ h jhZY Yjg c deZgVi dc hd i Z bVX cZ Xdcigdah XdbedcZcih Y hXjhhZY aViZg c i h bVcjVa VgZ ZVh Zg id jcYZghiVcY 9jZ id i Z ZcZg X cVijgZ d i h dkZgk Zl i h not ciZ...

Page 36: ...ge Lever HZaZXih i Z dg adl he cYaZ heZZY gVc Zh B Spindle Speed Knob HZaZXih dcZ d i Z djg heZZYh VkV aVWaZ c i Z he cYaZ heZZY gVc Z hZaZXiZY C Headstock Feed Direction Knob 8 Vc Zh i Z gdiVi dc Y gZXi dc d i Z aZVYhXgZl dg ZZYgdY id X Vc Z i Z Y gZXi dc d XVgg V Z bdkZbZci D Quick Change Knob A C 8 Vc Zh i Z heZZY d edlZg igVch Zg gdb i Z ZVYhidX ZVgh id i Z adlZg fj X X Vc Z ZVgh Control Panel...

Page 37: ... Knob HZaZXih i Z aZVYhXgZl dg i Z ZZYgdY dg edlZg ZZY deZgVi dch Carriage Controls Figure 28 8Vgg V Z Xdcigdah N M O D E F G H I J L K O 4 Way Tool Post daYh djg Xjii c iddah VcY gdiViZh id cYZm V eVgi XjaVg idda id i Z ldg e ZXZ P Cutting Fluid Nozzle and Valve 9Za kZgh Xjii c aj Y id i Z Xjii c deZgVi dc I Z kVakZ Xdcigdah i Z Vbdjci d adl Q Compound Rest Handwheel BdkZh i Z XdbedjcY gZhi l Zc ...

Page 38: ...ock Lever Rest EgZkZcih i Z fj aa adX aZkZg gdb XVjh c Vc dWhigjXi dc l Zc addhZ AF Offset Adjustment Screw 6Y_jhih i Z ide iV ahidX XVhi c d hZi d AG Tailstock Lock Lever Rest EgZkZcih i Z iV ahidX adX aZkZg gdb XVjh c Vc dWhigjX i dc l Zc addhZ AH Casting Clamp Screw DcZ d ild XVe hXgZlh i Vi XaVbe i Z ide VcY Wdiidb iV ahidX XVhi c h id Zi Zg I ZhZ XVe hXgZlh bjhi WZ addhZcZY l Zc VY_jhi c i Z ...

Page 39: ...A6I GDB EDL G 2 AVn V X jX XgVYaZ hZZ Figure 31 dg ean lddY jcYZg i Z X jX dg VXZeaViZ VcY dkZg i Z WZYlVn id egdiZXi i Z egZX h dc gdjcY hjg VXZh gdb YVbV Z VcY gZYjXZ c_jgn c Zgh Zi e cX ZY Figure 31 LddYZc X jX XgVYaZ 3 JhZ i Z X jX Zn id ijgc i Z ghi XVbadX XdjciZgXadX l hZ jci a i Z XVb a cZ h WZilZZc i Z g i K bVg VcY i Z XVb gZaZVhZ YVijb a cZ Vh h dlc c Figure 32 Figure 32 8VbadX addhZcZY ...

Page 40: ... gdb i Z WVX d i Z X jX dg VXZeaViZ i Z XdggZXi aZc i VcY edh i dc id ZchjgZ i Z XVbadX l aa jaan Zc V Z i Z hijY 6X Zk c i h d iZc gZfj gZh V egdXZhh d ig Va VcY Zggdg Tip When the camlock studs are correctly installed and adjusted and the chuck or faceplate mounts evenly onto the spindle make opposing and unique matching registration marks on the sides of the spindle and chuck faceplate Align th...

Page 41: ... hideh b YlVn WZilZZc i Z K bVg h i Z XVbadX hijY h XdggZXian VY_jhiZY i Z XVb a cZ hideh WZ dgZ i Z ghi K bVg i Z hijY cZZYh id WZ VY_jhiZY dji Wn ijgc c i XdjciZgXadX l hZ dcZ jaa ijgc hZZ Figure 38 To Correct Ijgc HijY DcZ Ijgc Dji 8Vb A cZ Hideh 7Z dgZ ghi K BVg GZ higVi dc BVg h Figure 38 6Y_jhi c i Z XVbadX hijY dji i Z XVb a cZ hideh V iZg i Z hZXdcY K bVg i Z hijY cZZYh id WZ VY_jhiZY c Wn...

Page 42: ...lock studs could rotate with the camlocks which could make the removal of the chuck or faceplate nearly impossible 5 BV Z hjgZ Vaa d i Z XVb a cZh dc i Z h YZ d i Z he cYaZ VgZ Va cZY l i i Z XVb gZaZVhZ YVijb a cZh Vh aajhigViZY c Figure 40 8Vb GZaZVhZ 9Vijb A cZ 8Vb A cZ Figure 40 8Vb a cZ Va cZY l i i Z XVb gZaZVhZ YVijb a cZ Note If the chuck or faceplate has a regis tration mark that matches ...

Page 43: ...r Faceplate dc Page 34 id bdjci i Z _Vl X jX id i Z he cYaZ I Z _Vl hXgdaa ineZ X jX cXajYZY l i i Z aVi Z ZVijgZh VgYZcZY hiZZa _Vlh i Vi bdkZ c jc hdc id XZciZg V XdcXZcig X ldg e ZXZ I ZgZ VgZ ild _Vl hZih egdk YZY ch YZ VcY djih YZ hZZ Figure 43 I Z djih YZ hZi daYh i Z ldg e ZXZ gdb i Z djih YZ Y VbZiZg VcY i Z ch YZ hZi XZciZgh i Z ldg e ZXZ gdb i Z lVaa d Vc ciZg dg XVk in Figure 43 Vl hZih...

Page 44: ...addhZ l Zc ndj ejaa dc i gdiViZ i Z X jX Zn XdjciZgXadX l hZ id WVX i Z hXgdaa ZVg aZVY i gZVY dji d i Z _Vl j YZ i Zc gZeZVi Steps 6 7 8 GZeZVi Steps 6 7 l i _Vl i Zc _Vl 9 GdiViZ i Z X jX Zn XadX l hZ jci a Vaa i Z _Vlh XdbZ id Zi Zg c i Z XZciZg i Z _Vlh bZZi ZkZcan c i Z XZciZg d i Z X jX i Zn VgZ chiVaaZY egdeZgan Vaa i Z _Vlh Yd cdi XdbZ id Zi Zg ZkZcan i Zc gZbdkZ i Zb VcY gZeZVi i h egdXZ ...

Page 45: ...in machining a non concentric or off center workpiece always use a low spindle speed to prevent the workpiece breaking loose and being thrown from the lathe which could lead to death or serious personal injury 4 Jaw Chuck GZ Zg id Mounting Chuck or Faceplate dc Page 34 id bdjci i Z _Vl X jX id i Z he cYaZ I Z _Vl X jX ZVijgZh cYZeZcYZcian VY_jhi VWaZ VgYZcZY hiZZa _Vlh dg daY c cdc Xdc XZcig X dg ...

Page 46: ... i iZc c hZfjZcXZ dg i Z _Vl X jX 6 6 iZg i Z ldg e ZXZ h hZXjgZY c eaVXZ Wn i Z _Vlh ijgc i Z X jX Wn VcY VcY eVn ViiZc i dc id i Z ldg e ZXZ Va cbZci i Z ldg e ZXZ h cdi XdggZXian Va cZY dg ndjg deZgVi dc bV Z cZ VY_jhibZcih Wn ha ian addhZc c dcZ _Vl VcY i iZc c i Z deedh c _Vl jci a i Z ldg e ZXZ h XdggZXian Va cZY hZZ Figure 47 dg Vc ZmVbeaZ Figure 47 ZcZg X e XijgZ d V ldg e ZXZ egdeZgan bdj...

Page 47: ...se a low spindle speed Figure 48 ZcZg X e XijgZ d V ldg e ZXZ XaVbeZY id V VXZeaViZ To mount a non concentric workpiece to the faceplate 1 9 H8DCC 8I A6I GDB EDL G 2 EgdiZXi i Z WZYlVn l i V e ZXZ d eanlddY 3 L i i Z Zae d Vcdi Zg eZghdc dg V ldg e ZXZ hjeedgi c YZk XZ edh i dc i Z ldg e ZXZ dcid i Z VXZeaViZ VcY gban XaVbe i c eaVXZ l i V b c bjb d i gZZ cYZeZcYZci XaVbe c YZk XZh hZZ Figure 48 d...

Page 48: ...n i Z iVeZgZY bVi c hjg VXZh d i Z he cYaZ WdgZ iVeZgZY haZZkZ VcY i Z XZciZg bV c hjgZ i Vi cd a ci dg d a gZbV ch dc i Z iVeZgh Note This will prevent the tapered surfaces seizing from operational pressures which could make it very difficult to remove the cen ter 3 Ha YZ V aVi Z Yd dcid i Z ldg e ZXZ l i i Z ddi ed ci c idlVgY i Z he cYaZ hZZ Figure 50 dg Vc ZmVbeaZ 4 Bdjci V X jX VXZeaViZ dg i ...

Page 49: ...dcid i l i V adkZY VcY dg h de gV i Zc gdiViZ i Z iV ahidX VcYl ZZa XdjciZgXadX l hZ id YgVl i Z fj aa WVX cid i Z XVhi c jci a i Z XZciZg gZaZVhZh Mounting Workpiece Between Centers 1 9 H8DCC 8I A6I GDB EDL G 2 9g aa XZciZg daZh c Wdi ZcYh d i Z ldg e ZXZ 3 chiVaa V YZVY XZciZg VcY aVi Z Yd cid i Z he cYaZ l i V X jX VXZeaViZ dg Yg kZ eaViZ VcY V a kZ XZciZg dg XVgW YZ i eeZY YZVY XZc iZg c i Z i...

Page 50: ...To use the quill 1 Ejaa i Z fj aa adX aZkZg WVX id gZaZVhZ i Z fj aa 2 Ijgc i Z iV ahidX VcYl ZZa XadX l hZ id bdkZ i Z fj aa idlVgY i Z he cYaZ dg XdjciZg XadX l hZ id bdkZ i VlVn gdb i Z he cYaZ 3 Ejh i Z fj aa dglVgY idlVgY i Z he cYaZ id adX i Z fj aa c eaVXZ Installing Tooling I Z iV ahidX dc i h aVi Z jhZh V fj aa l i Vc BI iVeZg i Vi VXXZeih iddah l i VcY l i dji adX iVc h I Z fj aa Vh V ad...

Page 51: ... 4 L Zc i Z idda h gban hZViZY c i Z fj aa jcadX i Z iV ahidX gdb i Z WZYlVn VcY bdkZ i jci a i Z i e d i Z idda h XadhZ id Wji cdi idjX c i Z ldg e ZXZ i Zc gZ adX i Z iV ahidX 5 HiVgi he cYaZ gdiVi dc jcadX i Z fj aa i Zc ijgc i Z fj aa VcYl ZZa XadX l hZ id ZZY i Z idda cid i Z ldg e ZXZ Removing Tooling daY i Z idda l i V adkZY VcY dg h de gV i Zc gdiViZ i Z iV ahidX VcYl ZZa XdjciZgXadX l hZ ...

Page 52: ...iVeZgh Items Needed Qty Zm LgZcX bb GdjcY HidX m EgZX h dc AZkZa To align the tailstock to the spindle center line 1 JhZ i Z egZX h dc aZkZa id bV Z hjgZ i Z WZYlVn h aZkZa gdb h YZ id h YZ VcY gdb gdci id WVX i Z WZYlVn h cdi aZkZa XdggZXi i h Xdc Y i dc WZ dgZ Xdci cj c l i i h egdXZYjgZ gZ Zg id Mounting dc Page 21 dg VYY i dcVa c dgbVi dc 2 8ZciZg Yg aa Wdi ZcYh d dcZ e ZXZ d gdjcY hidX i Zc h...

Page 53: ... eZgh id bZVhjgZ Wdi ZcYh d i Z iZhi hidX i Z iZhi hidX h thicker Vi i Z iV ahidX ZcY bdkZ i Z iV ahidX toward i Z deZgVidg i Z Y hiVcXZ d i Z Vbdjci d iVeZg hZZ Figure 61 BdkZ i Z iV ahidX idlVgY i Z gdci d i Z bVX cZ Va i Z Y hiVcXZ d i Z iVeZg Add c Ydlc gdb VWdkZ Figure 61 6Y_jhi iV ahidX idlVgY i Z deZgVidg i Z iZhi hidX h thinner Vi i Z iV ahidX ZcY bdkZ i Z iV ahidX away gdb i Z deZgVidg i ...

Page 54: ...Ve hXgZl i Vi hZXjgZh i Z VakZh d i Z gZhi i Zc deZc i 5 JhZ i Z c Zg VY_jhibZci cdWh id edh i dc i Z Wdiidb ild c Zg i eh hd i Vi i Z ldg e ZXZ XVc gZhi dc i Zb c V higV i a cZ l i i Z he cYaZ hZZ Figure 64 dg Vc ZmVbeaZ Note To reduce the effects of friction lubri cate the brass finger tips with an anti seize oil during operation Figure 64 ZcZg X e XijgZ d ldg e ZXZ edh i dcZY c V ine XVa hiZVYn...

Page 55: ...i Z gZhi d h dlc c Figure 67 2 GdiViZ i Z gZhi id i Z YZh gZY Vc aZ Vh cY XViZY Wn i Z Vc aZ hXVaZ i Zc gZ i iZc i Z ild XVe hXgZlh id hZXjgZ i Z gZhi c eaVXZ Tip If setting up to cut external right hand inch or metric threads or internal left hand threads for the first time set the compound rest so its travel is perfectly parallel with the cross slide Using a protractor rotate the compound 29 5 c...

Page 56: ... edhi Wdaih 3 8 ZX VcY VY_jhi i Z Xjii c idda id i Z he cYaZ XZciZga cZ Vh chigjXiZY c i Z cZmi hjWhZXi dc Aligning Cutting Tool with Spindle Centerline dg bdhi deZgVi dch i Z Xjii c idda i e h djaY WZ Va cZY l i i Z he cYaZ XZciZga cZ Vh aajhigViZY c Figure 69 8jii c Idda He cYaZ 8ZciZg A cZ Figure 69 8jii c idda Va cZY l i he cYaZ XZciZga cZ k ZlZY gdb iV ahidX I ZgZ VgZ V cjbWZg d lVnh id X ZX ...

Page 57: ... iV ahidX XZciZg 8jii c Idda IV ahidX 8ZciZg Top View 4 Position Micrometer Carriage Stops I Z edh i dc VcY b XgdbZiZg XVgg V Z hideh h dlc c Figure 71 VgZ jhZY id VXXjgViZan edh i dc i Z XVgg V Z Yjg c deZgVi dc I Z cjgaZY cdW d i Z b XgdbZiZg hide cZ ijcZh i Z ZmiZc h dc d i Z hide gdY VcY i Z edh i dc hide egd k YZh djg Y ZgZci hide edh i dch I h h kZgn jhZ ja l Zc Xjii c h djaYZgh heVX c gddkZ...

Page 58: ...ZY I Z gVYjViZY Y Va Vh cXgZbZcih VcY dcZ jaa gZkdaji dc bdkZh i Z XVgg V Z Cross Slide Handwheel I Z Xgdhh ha YZ VcYl ZZa bdkZh i Z idda idlVgY VcY VlVn gdb i Z ldg 6Y_jhi i Z edh i dc d i Z gVYjViZY Y Va Wn daY c i Z VcYl ZZa l i dcZ VcY VcY ijgc c i Z Y Va l i i Z di Zg I h ha YZ Vh Vc cY gZXi gVYjViZY Y Va l X bZVch i Z Vbdjci gZbdkZY gdb i Z Y VbZiZg d i Z ldg e ZXZ h il XZ i Z Vbdjci gZVY dc...

Page 59: ...ZaaZci gZXdbbZcYVi dch dg l X Xjii c heZZYh id jhZ l Zc XVaXjaVi c i Z he cYaZ heZZY I ZhZ hdjgXZh Vahd egdk YZ V lZVai d VYY i dcVa c dgbVi dc VWdji i Z kVg VWaZh i Vi V ZXi Xjii c heZZY VcY i Zn VgZ V ddY ZYjXVi dcVa gZhdjgXZ 6ahd i ZgZ VgZ V aVg Z cjbWZg d ZVhn id jhZ he cYaZ heZZY XVaXjaVidgh i Vi XVc WZ djcY dc i Z ciZgcZi 6aa d i ZhZ hdjgXZh l aa Zae ndj iV Z cid VXXdjci Vaa i Z Veea XVWaZ k...

Page 60: ...le speed range lever or speed knob you may need to rock the chuck faceplate back and forth by hand If necessary insert the chuck key for better leverage L H 2000 395 H L 915 175 610 105 1320 260 Figure 75 He cYaZ heZZY d GEB hZaZXiZY 3 GdiViZ i Z he cYaZ heZZY cdW hd i Vi i Z Vggdl ed cih id i Z a cZ dc i Z aZ i i Vi Y h eaVnh VWdkZ i Z a cZ I Z aVi Z h cdl hZi dg V he cYaZ heZZY d GEB Example 1 S...

Page 61: ...nd the halfnut lever from being engaged at the same time this device could break with enough force Attempting to engage feed control knob and the halfnut lever at the same time could cause severe lathe dam age and will void the warranty If you attempt to use the controls on the headstock above the control panel to make changes when the spindle is rotating the headstock gearing will suffer damage A...

Page 62: ...f spindle rotation is reversed the power feed direction will also reverse Always be aware of the actual direction of power feed before beginning the cutting operation Setting Non Threading Feed Rate I Z ZZY gViZ X Vgi dc i Z adlZg g i d i Z ZVYhidX VXZ Y heaVnh i Z Xdc jgVi dch d i Z X Vc Z ZVgh VcY Xdcigdah gZfj gZY dg i Z VkV a VWaZ ZZY gViZh Jh c i Z Xdcigdah dc i Z aVi Z daadl Vadc l i i Z ZmV...

Page 63: ...cYaZ Change Gears I Z X Vc Z ZVgh igVch Zg edlZg gdb i Z ZVY hidX id i Z fj X X Vc Z ZVgWdm L Zc i ZhZ ZVgh VgZ VggVc ZY VXXdgY c id i Z i gZVY c VcY ZZY gViZ X Vgih dc i Z gdci d i Z ZVYhidX i Zn X Vc Z i Z gZkdaji dc heZZY gZXZ kZY Wn i Z fj X X Vc Z ZVgWdm dg i ZhZ deZgVi dch Tools Needed Qty Zm LgZcX bb LgZcX dg HdX Zi bb To exchange change gears 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z ZVYhidX...

Page 64: ... Vc Z ZVgh hd i Vi i ZgZ h Veegdm bViZan d eaVn Vh i Zn bZh i Zc gZ i iZc i Z e kdi hide VcY b YYaZ ZVg Zm cjih 9d cdi dkZg i iZc i ZhZ Zm cjih i Zn bZgZan daY i Z XdbedcZcih c eaVXZ 6 GZeaVXZ i Z ZVYhidX XdkZg WZ dgZ gZ Xdc cZXi c i Z aVi Z id edlZg Threading I Z daadl c egdXZYjgZh YZhXg WZ dl id jhZ i Z i gZVY c Xdcigdah VcY X Vgih id hZi je i h aVi Z dg V i gZVY c deZgVi dc ndj VgZ jc Vb a Vg l...

Page 65: ...adc i Z aZc i d i Z ldg e ZXZ dg i gZVY c deZgVi dch hZZ Figure 85 7Z dgZ ViiZbei c id ejh i Z Va cji aZkZg Ydlc id Zc V Z i Z Va cji l i i Z aZVYhXgZl ValVnh bV Z hjgZ i Z ZZY DC D cdW h ejh ZY c hd i Vi i Z XVgg V Z h cdi Zc V ZY l i i Z ZZYgdY NOTICE Even though there is a lock out device in the apron to prevent the feed control knob and the halfnut lever from being engaged at the same time thi...

Page 66: ...ts This will give you better con trol of when to engage disengage the half nut and prevent damaging the workpiece or lathe Thread Indicator Table I Z i gZVY cY XVidg iVWaZ h adXViZY dc i Z ZVY hidX aZ i XdkZg hZZ Figure 87 Figure 86 I gZVY Y Va ZVg Zc V ZY l i i Z aZVYhXgZl I gZVY 9 Va ZVg 8Ve HXgZl I gZVY 9 Va Figure 87 I gZVY cY XVidg iVWaZ cY i Z IE i gZVYh eZg cX i Vi ndj lVci id Xji c i Z aZ ...

Page 67: ...ivisible by 4 Not by 8 dg i gZVY c Vcn cX IE Y k h WaZ Wn djg Wji cdi Wn jhZ Vcn cjbWZgZY a cZ dc i Z i gZVY Y Va hZZ i Z ZmVbeaZ c Figure 90 T P I SCALE 16 1 8 1 2 3 4 IVWaZ I gZVY 9 Va Figure 89 mVbeaZ d Vc cX i gZVY e iX Y k h WaZ Wn Even Numbered TPI Not Divisible by 4 or 8 dg i gZVY c Vcn ZkZc cjbWZgZY IE cdi Y k h WaZ Wn dg jhZ Z i Zg i Z cjbWZgh VcY dg i Z cjbWZgh VcY hZZ i Z ZmVbeaZ c Figu...

Page 68: ... in the reservoir may perma nently damage it which will not be covered under warranty To use the cutting fluid system 1 BV Z hjgZ i Z Xjii c aj Y gZhZgkd g h egde Zgan hZgk XZY VcY aaZY VcY i Vi ndj VgZ lZVg c i Z cZXZhhVgn eZghdcVa egdiZXi dc Zfj ebZci 2 Edh i dc i Z aj Y cdooaZ dg ndjg deZgVi dc i Zc jhZ i Z Xjii c aj Y ejbe hl iX dc i Z Xdcigda eVcZa id i Z ijgc i Z ejbe ON 3 6Y_jhi i Z adl d a...

Page 69: ...g Xi dc XVeV W a i Zh gZhjai c c gZViZg egZX h dc bVX c c XVeVW a i Zh Egdk YZh i Z i ccZhi d a ab edh h WaZ l aZ Z ZXi kZan egdk Y c cZZYZY ajWg XVi dc VcY gjhi Xdggdh dc egdiZXi dc 6Y Zh kZ Xd Zh kZ XdbedcZcih VgZ VYYZY dg kZgi XVa hjg VXZh GZh hih hfjZZoZ dji gjcc c Yg ee c VcY cdc jbb c Figure 96 Eg bgdhZ 6gbdg EaViZ AjWg XVci I h h ddY hij jhZ i dc bn aVi Zh Vi dbZ S Balolia President Figure ...

Page 70: ...Z i Vi l aa egdk YZ heZXiVXjaVg c h Zh dc ZkZc i Z idj Zhi _dWh 8dbZh hjeea ZY l i dcZ ZmiZgcVa g cY c l ZZa dcZ ciZgcVa g cY c l ZZa VcY WVaVcXZY bVcYgZa ejaaZnh VcY WZaih dg ZVX l ZZa Figure 98 Idda Edhi g cYZg Figure 99 IZhi cY XVidg G9610 Test Indicator GVc Z GZhdaji dc G9611 Test Indicator GVc Z GZhdaji dc G9612 Test Indicator GVc Z GZhdaji dc I ZhZ iZhi cY XVidgh VkZ Vc ZVhn id gZVY Y Va VcY...

Page 71: ...rations 9ZegZhh i Z ZbZg ZcXn HIDE Wjiidc VcY ijgc OFF i Z bVhiZg edlZg hl iX id egZkZci jc ciZcYZY hiVgije KVXjjb XaZVc Vaa X eh VcY hlVg gdb i Z WZY ha YZh VcY X e igVn L eZ Ydlc Vaa jceV ciZY dg bVX cZY hjg VXZh l i Vc d aZY gV Monthly 8 Vc Z Xjii c aj Y Page 69 Semi Annually 8 Vc Z i Z ZVYhidX VcY fj X X Vc Z ZVgWdm d a Pages 64 65 8aZVc ajWg XViZ i Z X Vc Z ZVgh Page 68 Annually 8 Vc Z i Z Ve...

Page 72: ...d d a l Zc i Z d a aZkZa c i Z h i aVhh h Veegdm bViZan Va lVn I Z ZVYhidX h i aVhh h adXViZY dc i Z aZ i gdci d i Z ZVYhidX Vh h dlc c Figure 101 Figure 101 AdXVi dc d ZVYhidX h i aVhh ZVYhidX H i aVhh Adding Oil Id VYY d a id i Z ZVYhidX ndj l aa cZZY id gZbdkZ i Z ZVYhidX aZ i XdkZg id VXXZhh i Z ZVYhidX aa eaj hZZ Figure 102 i Zc jhZ V bb lgZcX id gZbdkZ i Z eaj Figure 102 ZVYhidX aa VcY YgV c...

Page 73: ...ZbdkZY dg VXXZhh 9gV c Eaj H i aVhh Adding Oil Id VYY d a id i Z fj X X Vc Z ZVgWdm ndj l aa cZZY id gZbdkZ i Z ZVYhidX aZ i XdkZg id VXXZhh i Z aa eaj i Zc jhZ Vc bb Zm lgZcX id gZbdkZ i hZZ Figure 104 Changing Oil Items Needed Qty Zm LgZcX bb Zm LgZcX bb Zm LgZcX bb 8ViX EVc A iZg FjVgi To change the quick change gearbox oil 1 GdiViZ i Z ZVYhidX ZZY Y gZXi dc cdW id i Z aZ i dg g i id Zc V Z i Z...

Page 74: ... Figure 105 BV ciV c i Z d a kdajbZ hd i Vi i Z aZkZa h Veegdm bViZan Va lVn c i Z h i aVhh Adding Oil JchXgZl i Z aa eaj dc ide d i Z Vegdc hZZ Figure 106 i Zc VYY i Z d a jci a i Z aZkZa h Veegdm bViZan Va lVn c i Z Vegdc h i aVhh Changing Oil Items Needed Qty LgZcX bb HiVcYVgY HXgZlYg kZg 8ViX EVc A iZg FjVgi To change the apron oil 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z aa eaj dc ide d i Z Ve...

Page 75: ...Vh h WZ dgZ WZ cc c deZgVi dc c dgYZg id egdeZgan hfj gi d a cid i ZhZ YZk XZh ndj l aa cZZY Vc d a XVc dg jc LZ gZXdbbZcY i Vi ndj jhZ Vc d a c YZk XZ i Vi Vh V eaVhi X dg gjW WZg i e BZiVa i eh XVc YVbV Z i Z WVaa VcY heg c ch YZ i Z WVaa d aZgh 8aZVc VlVn YZWg h VcY g bZ gdb VgdjcY i Z WVaa d aZg i Zc YZegZhh i Z WVaa l i i Z d a XVc i e id VYY d a jci a i XVc WZ hZZc Zm i c WZilZZc i Z eVgih 6...

Page 76: ... ZZYgdY cZXZhhVgn jhZ V hi Wg hiaZY Wgjh dc i Z aZVYhXgZl i gZVYh i Zc l eZ i Zb Ydlc l i Vc d aZY h de gV hZZ Figure 111 BV Z hjgZ id bdkZ i Z XVgg V Z id VXXZhh i Z jaa aZc i h d i ZhZ YZk XZh Figure 111 AZVYhXgZl VcY ZZYgdY AZVYhXgZl ZZYgdY Change Gears AjWg XVci IneZ CA gZVhZ AjWg XVci 6bdjci I c 8dVi gZfjZcXn HZb 6ccjVaan dg L Zc HlVee c GZbdkZ i Z X Vc Z ZVgh i Zc XaZVc i Zb VcY i Z h V ih h...

Page 77: ...a Z d i Z ejbe Hazards 6h Xjii c aj Yh V Z YVc Zgdjh b XgdWZh XVc egda ZgViZ VcY XgZViZ V W dad XVa VoVgY I Z g h d ZmedhjgZ id i h VoVgY XVc WZ gZVian gZYjXZY Wn gZeaVX c i Z daY aj Y dc V bdci an WVh h Vh cY XViZY c i Z bV ciZcVcXZ hX ZYjaZ I Z bedgiVci i c id ZZe c b cY l Zc ldg c l i i Z Xjii c aj Y h id b c b oZ i Z ZmedhjgZ id ndjg h c ZnZh VcY gZhe gVidgn hnhiZb Wn lZVg c i Z EE EZghdcVa Eg...

Page 78: ...ot be covered under warranty 4 9 H8DCC 8I A6I GDB EDL G 5 VkZ Vcdi Zg eZghdc daY i Z ejbe VcY XdkZg VhhZbWan VlVn gdb i Z aj Y gZhZgkd g i Zc gZbdkZ i Z XVe hXgZlh i Vi hZXjgZ i Z gZhZgkd g id i Z aVi Z 6 bein Vcn gZbV c c aj Y cid i Z Vaadc WjX Zi VcY XadhZ i Z a Y 7 8aZVc dji i Z hlVg VcY gZh YjZ gdb i Z X e igVn VcY gZhZgkd g Wdiidb VcY eji i Z lVhiZ c i Z hZXdcY Vaadc WjX Zi LVh dji i Z gZhZgk...

Page 79: ...indle To correct this condition perform the Bleeding Brake System procedure on Page 86 Figure 116 7gV Z XVa eZg ZVYhidX aZ i XdkZg gZbdkZY Gdidg 7gV Z 8Va eZg I Z deZgVi dc d i h WgV Z hnhiZb h h b aVg id i Vi d Vc VjidbdW aZ nYgVja X WgV Z hnhiZb L Zc i Z WgV Z eZYVa h jhZY WgV Z aj Y dgXZh i Z WgV Z eVYh id XadhZ dc i Z gdidg l X fj X an Wg c h i Z he cYaZ id V hide 6h i Z WgV Z eVYh lZVg i l aa...

Page 80: ... Qty 6cdi Zg EZghdc Zm LgZcX bb H de GV h 6h CZZYZY HbVaa E ZXZ d LddY 8dciV cZg dg JhZY 7gV Z aj Y 6jidbdi kZ 7gV Z aj Y 9DI 6h CZZYZY To change the brake fluid 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z ZVYhidX aZ i XdkZg VcY i Z h YZ VXXZhh eVcZa gdb i Z aZ i hiVcY 3 GZbdkZ i Z ild XVa eZg bdjci c XVe hXgZlh VcY WgVX Zi Zm Wdaih h dlc c Figure 117 i Zc Vh ndj gZbdkZ i Z XVa eZg WgVX Zi Vahd gZbdkZ...

Page 81: ...i Z aZ i hiVcY VcY gZbdkZ i Z WgV Z aj Y gZhZgkd g ide id egZkZci bV c V kVXjjb c i Z WgV Z a cZ Yjg c i Z cZmi hiZeh hZZ Figure 118 Figure 119 7gV Z gZhZgkd g ch YZ i Z aZ i hiVcY 7gV Z aj Y GZhZgkd g 10 GZ edh i dc i Z WaZZYZg eaj dkZg V XdciV cZg id XViX i Z WgV Z aj Y 11 VkZ Vcdi Zg eZghdc hadlan ejbe i Z WgV Z eZYVa jci a i Z WgV Z aj Y adl c gdb i Z XVa eZg h XaZVg VcY l i dji Vcn dVb dg WjW...

Page 82: ...Zg bdci h To prepare your machine for long term stor age a year or more 1 Gjc i Z aVi Z dg b cjiZh id Wg c i Z ZVgWdmZh id deZgVi c iZbeZgVijgZ i Zc YgV c VcY gZ aa i Z Vaa ZVgWdmZh l i gZh d a 2 Ejbe dji i Z daY Xjii c aj Y VcY ajh i Z a cZh VcY gZhZgkd g 3 9 H8DCC 8I A6I GDB EDL G 4 I dgdj an XaZVc Vaa jceV ciZY WVgZ bZiVa hjg VXZh i Zc Veean V a WZgVa XdVi d lVn d a V ZVkn gZVhZ dg gjhi egZkZci...

Page 83: ...bVX cZ Vbe adVY0 igdjWaZh ddi VcY gZeV g XVjhZ d dkZgadVY0 gZeaVXZ lZV WgZV Zg0 cY gZeV g ZaZXig XVa h dgi GZeaVXZ jhZ0 YZiZgb cZ dkZgadVY h YjZ id ZVkn deZgVi dc0 ZchjgZ edlZg hdjgXZ Vh Zcdj kdaiV Z VcY edlZg XdgY h XdggZXian h oZY KZg n WgV Z hl iX h cdi Zc V ZY0 iZhi VcY gZeaVXZ cZXZhhVgn Ijgc i Z i ZgbVa gZaVn Xji dji Y Va id cXgZVhZ ldg c Vbeh VcY ejh i Z gZhZi e c GZeaVXZ ig eeZY bjai eaZ i ...

Page 84: ...IVeZgZY idda Y Xjai id gZbdkZ gdb iV ahidX fj aa Fj aa h cdi gZigVXiZY Vaa i Z lVn WVX cid i Z iV ahidX 8dciVb cVcih cdi gZbdkZY gdb iVeZg WZ dgZ chZgi c cid fj aa Ijgc i Z iV ahidX VcYl ZZa jci a i dgXZh i Z iVeZgZY idda dji d fj aa 8aZVc i Z iVeZg VcY WdgZ i Zc gZ chiVaa idda 8gdhh ha YZ XdbedjcY gZhi dg XVgg V Z ZZY Vh hadeen deZgVi dc Wh VgZ dji d VY_jhibZci VcYl ZZa h addhZ AZVYhXgZl bZX Vc h...

Page 85: ... Vaa Zc V ZY 8Vgg V Z adX h i iZcZY Ydlc 8 eh VkZ adVYZY je dc WZYlVnh 7ZYlVnh VgZ Ygn 8Vgg V Z hideh VgZ ciZg Zg c Wh VgZ idd i i ZVgh dg h ZVg e c Wgd Zc 6Y_jhi ZVg Xdcigdah 8 ZX id bV Z hjgZ i Z XVgg V Z adX h addhZ gZfjZcian XaZVc VlVn X eh i Vi adVY je Yjg c deZgVi dch AjWg XViZ WZYlVnh WVaa d aZgh 8 ZX XVgg V Z hide edh i dch VcY VY_jhi cZXZhhVgn hZZ Page 49 AddhZc Wh hXgZl h ha ian hZZ Page...

Page 86: ...djciZgXadX l hZ hd Wdi hXgZlh bdkZ c i Z hVbZ Y gZXi dc VcY i Z hVbZ Vbdjci IZhi i Z ZZa d i Z ha Y c XdbedcZci Wn ijgc c i Z VcYl ZZa i Zc cZXZhhVgn VY_jhi i Z W hXgZlh id bV Z i i iZg dg addhZg Figure 120 AdXVi dch d i Z XdbedjcY gZhi VcY Xgdhh ha YZ W hXgZlh d 8dbedjcY W HXgZl d 8gdhh W HXgZl d Saddle Gib Tools Needed Qty Zm LgZcX bb LgZcX bb Zm LgZcX bb I Z hVYYaZ W h V aVi WVg i Vi h hVcYl X ...

Page 87: ... VcYl ZZa jW ild dg i gZZ ijgch hZZ Figure 122 Figure 122 VcYl ZZa jW VcY hZi hXgZl HZi HXgZl jW 3 I iZc i Z jW id gZbdkZ i Z ZcY eaVn l i dji W cY c i Z VcYl ZZa bdkZbZci i Zc gZ i iZc i Z hZi hXgZl id hZXjgZ i Z hZi i c Cross Slide Handwheel End Play Tools Needed Qty Zm LgZcX bb LgZcX bb AdX c Ea Zgh H de GV dg E ZXZ d AZVi Zg To adjust the cross slide handwheel end play 1 9 H8DCC 8I A6I GDB EDL...

Page 88: ...n 0 002 is impractical and can lead to accelerated wear of the leadscrew and nut Avoid the temptation to overtighten the components while adjusting Compound Rest Tools Needed Qty Zm LgZcX bb Zm LgZcX bb To adjust the compound rest backlash 1 9 H8DCC 8I A6I GDB EDL G 2 AddhZc i Z hZi hXgZl i Vi hZXjgZh i Z Xdb edjcY gZhi VcYl ZZa id i Z aZVYhXgZl hZZ Figure 125 i Zc gZbdkZ i Z VcYl ZZa gdb i Z aZVY...

Page 89: ...Z aZVYhXgZl cji Va c l i i Z daZ c i Z ha YZ gZ chiVaa i Z XVe hXgZl VcY i iZc i jci a i h hcj 7 IZhi i Z WVX aVh l i i Z VcYl ZZa VcY cZXZhhVgn gZeZVi i h egdXZYjgZ jci a ndj ViiV c i Z egdeZg Vbdjci d WVX aVh Cross Slide Tools Needed Qty Zm LgZcX bb Zm LgZcX bb aVh a i To adjust the cross slide backlash 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z XVe hXgZl gdb i Z XZciZg d i Z ha YZ id Y hZc V Z i Z...

Page 90: ... a ndj VgZ hVi h ZY l i i Z Va cji VY_jhibZci i Z Va cji WZXdbZh idd hi ijgc i Z hZi hXgZlh XdjciZgXadX l hZ id addhZc i 5 GZ chiVaa i Z i gZVY Y Va Feedrod Clutch Adjustment I h aVi Z Vh Vc VY_jhiVWaZ ZZYgdY XajiX i Vi Zaeh egdiZXi i Z Yg kZ igV c gdb dkZgadVY dg l Zc jh c i Z XVgg V Z hideh I Z ZZYgdY XajiX gZaZVhZ ed ci Vh WZZc VY_jhiZY Vi i Z VXidgn dlZkZg i XVc WZ gZ VY_jhiZY YZeZcY c jedc de...

Page 91: ...Y hZi ZkZc dcZ d i Zb h dlh h ch d aVo c gVn c dg XgVX c Tool Needed Qty LgZcX bb To adjust or replace the V belts 1 9 H8DCC 8I A6I GDB EDL G 2 GZbdkZ i Z ZVYhidX aZ i XdkZg 3 6Y_jhi i Z Zm cjih h dlc c Figure 130 c ZkZc Vbdjcih id adlZg i Z bdidg VhhZbWan jci a i ZgZ h Veegdm bViZan YZ aZXi dc dc ZVX WZai l Zc bdYZgViZ egZhhjgZ h Veea ZY WZilZZc i Z ejaaZnh Figure 130 K WZai iZch dc VY_jhibZci Zm...

Page 92: ...a cZ XdccZXi dc hZZ Figure 132 i Zc gZbdkZ i Z a cZ gdb i Z XVa eZg VcY fj X an eaj i id egZkZci i Z aj Y aZV c gdb i Z hnhiZb Figure 132 7gV Z XVa eZg XdccZXi dch 8Ve HXgZlh 7gVX Zi Zm 7daih nYgVja X A cZ 8dccZXi dc 5 GZbdkZ i Z ild XVa eZg bdjci c XVe hXgZlh VcY WgVX Zi Zm Wdaih h dlc c Figure 132 i Zc Vh ndj gZbdkZ i Z XVa eZg WgVX Zi Vahd gZbdkZ i Z XVa eZg gdb i Z gdidg 6 HZXjgZ i Z XVa eZg c...

Page 93: ... dgXZY dji i Zc egZhh dc i Z e h idch jci a i Zn VgZ jaan hZViZY c i Z djh c WdgZh hZZ Figure 135 Figure 135 chiVaa c cZl WgV Z eVY Edgi ii c E hidc 7gV Z EVY 11 L eZ VlVn Vcn WgV Z aj Y gdb i Z eVgih i Zc chiVaa i Z cZl WgV Z eVYh dcid i Z e hidch l i i Z aVi ZVY hXgZlh gZbdkZY c Step 8 12 HZVi i Z cZl D g c h dcid Wdi h YZh d i Z ciZgbZY ViZ eaViZ Tip Apply a small amount of silicone grease to t...

Page 94: ...YgVja X a cZ XdccZXiZY id i Z Wdiidb d i 6 EaVXZ V hbVaa e ZXZ d lddY WZilZZc i Z WgV Z eVYh i Vi l aa i i ian Vh h dlc c Figure 136 I h l aa ZZe i Z eVYh VcY e h idch c eaVXZ l Zc egZhhjgZ h Veea ZY id i Z hnhiZb c i Z cZmi hiZeh Figure 136 EgZeVg c id WaZZY V g gdb i Z WgV Z hnhiZb 7aZZYZg Eaj 7 Edh i dc i Z WaZZYZg eaj dkZg V XdciV cZg id XViX i Z jhZY WgV Z aj Y Vh h dlc c Figure 136 i Zc gZbd...

Page 95: ... c V Z i Z Va cji l i i Z aZVYhXgZl i Zc hadlan gdiViZ i Z XVgg V Z VcYl ZZa XadX l hZ id ejaa i Z aZVYhXgZl VlVn gdb i Z Xda aVg Important Take care in the next step not to bend the unsupported leadscrew 4 9g aa dji i Z Wgd Zc e ZXZh d i Z h ZVg e c gdb i Z aZVYhXgZl VcY XdaaVg 5 8VgZ jaan jhZ i Z XVgg V Z VcYl ZZa id gZ chZgi i Z aZVYhXgZl cid i Z XdaaVg i Zc Y h Zc V Z i Z Va cji 6 6a c i Z iVe...

Page 96: ...e g ih VcY XaZVc a ci gZZ gV id XaZVc i Z bVi c hjg VXZh d i Z Ve chZgi WZY VcY lVnh cZXZhhVgn hidcZ i Z bVi c hjg VXZh id gZbdkZ hXgViX Zh Y c h dg Wjggh 3 6eean V i c aVnZg d a i bVX cZ d a dc i Z bVi c hjg VXZh 4 EaVXZ i Z chZgi cid i Z Ve l aZ bV c hjgZ i Z Va cbZci e ch VgZ c i Z Veegdeg ViZ daZh c i Z WZY 5 JhZ i Z YZVY Wadl VbbZg id jaan hZVi VcY Va c i Z chZgi l i i Z WZY i Zc gZ chiVaa i ...

Page 97: ... Qty Zm LgZcX bb HeVccZg LgZcX bb BV cZi X 7VhZY 9 Va cY XVidg ZVkn 9ZVY 7adl VbbZg LddYZc 7adX To adjust the spindle bearing preload 1 Gjc i Z aVi Z dg Veegdm bViZan b cjiZh Vi V bZY jb heZZY id Wg c i Z he cYaZ Xdbed cZcih id i Z g cdgbVa deZgVi c iZbeZgVijgZ 2 9 H8DCC 8I A6I GDB EDL G 3 GZbdkZ i Z ZVYhidX aZ i XdkZg id VXXZhh i Z djiWdVgY he cYaZ XdkZg hZZ Figure 141 Figure 141 DjiWdVgY he cYaZ...

Page 98: ...aZ he cYaZ ZcY eaVn 10 Bdjci i Z Y Va cY XVidg dc i Z Xgdhh ha YZ VcY bdkZ i Z XVgg V Z idlVgY i Z he cYaZ jci a i Z cY XVidg XdciVXi ed ci _jhi idjX Zh i Z X jX VXZ i Zc oZgd dji i Z Y Va hZZ Figure 144 dg Vc ZmVbeaZ Figure 144 mVbeaZ d egZadVY Y Va cY XVidg hZije 11 BdkZ i Z XVgg V Z VcY cY XVidg Vc VYY i dcVa idlVgY i Z he cYaZ 12 JhZ i Z X jX Zn id ZZe i Z X jX VcY he cYaZ gdb gdiVi c i Zc jhZ...

Page 99: ...ji Figure 145 GdiVi c i Z he cYaZ cji X gXjb ZgZcXZ dg i Z egdeZg egZadVY 14 GZ i iZc i Z ild XVe hXgZlh dc i Z he cYaZ cji id hZXjgZ i Z hZii c i Zc egZeVgZ i Z aVi Z dg deZgVi dc Wn gZ VhhZbWa c Vaa d i Z aVi Z eVgih VcY XdccZXi c i id edlZg 15 Gjc i Z aVi Z Vi V bZY jb heZZY dg Veegdm bViZan b cjiZh id Wg c i id i Z jaa deZgVi c iZbeZgVijgZ 16 Ijgc i Z aVi Z OFF lV i dg i Z he cYaZ id XdbeaZiZa...

Page 100: ...X Vaa l gZh Y h XdccZXiZY dg XdccZXiZY Yjg c Vcn l g c iVh id ZchjgZ i i XdccZXi dch CIRCUIT REQUIREMENTS Ndj BJHI daadl i Z gZfj gZbZcih Vi i Z WZ cc c d i h bVc jVa l Zc XdccZXi c ndjg bVX cZ id V edlZg hdjgXZ WIRE COMPONENT DAMAGE 9VbV ZY l gZh dg XdbedcZcih cXgZVhZ i Z g h d hZg djh eZg hdcVa c_jgn gZ dg bVX cZ YVbV Z ndj cdi XZ i Vi Vcn l gZh dg XdbedcZcih VgZ YVbV ZY l aZ eZg dgb c V l g c i...

Page 101: ...READ ELECTRICAL SAFETY ON PAGE 92 Wiring Overview jcXi dc 7dm aZXig XVa EVcZa 8dcigda EVcZa BV c Bdidg 8ddaVci Ejbe Bdidg He cYaZ 9 gZXi dc Hl iX 7gV Z Hl iX BV c EdlZg Hl iX 6 7 8 9 6 7 8 9 GZXdbbZcYZY EdlZg Hjeean ...

Page 102: ... I I I 6 C8 CD 6 C8 CD IZaZbZX Vc fjZ I I I I I I 6 C8 CD 6 C8 CD IZaZbZX Vc fjZ I I I C8 C8 CD CD GZhZi IZaZbZX Vc fjZ AG 9 6 Hide I I I C8 C8 CD CD GZhZi IZaZbZX Vc fjZ AG 9 A8 9 A8 9 A8 9 A8 9 6 Hide H H K K J J B B B K K J J G H H G H G H H G G G G G G G H H H H G gdjcY 6 6 Id EdlZg Hl iX Id He cYaZ 9 gZXi dc Hl iX Id 7gV Z Hl iX Id 8dcigda EVcZa Id Ejbe Bdidg Id BV c Bdidg K K K K K K K NV 8 ...

Page 103: ...idg K68 B 9 gdjcY K gdjcY Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm gdci K Zl GZVg K Zl G H G H Spindle Motor Control Panel d 7jiidc HIDE 7jiidc EdlZg A i 8jii c aj Y Hl iX Spindle Direction Switch Cutting Fluid Pump Motor Master Power Switch 220V L6 30 Plug As Recommended gdjcY di di M N Junction Box ...

Page 104: ... A A 6 C8 CD 6 C8 CD IZaZbZX Vc fjZ I I I C8 C8 CD CD GZhZi IZaZbZX Vc fjZ AG 9 6 Hide I I I C8 C8 CD CD GZhZi IZaZbZX Vc fjZ AG 9 6 Hide gdjcY 6 6 Id EdlZg 7dm Id He cYaZ 9 gZXi dc Hl iX Id 7gV Z Hl iX Id 8dcigda EVcZa Id Ejbe Bdidg Id BV c Bdidg jhZ K 6 jhZ K 6 jhZ K 6 K J L K J L G H I K J L K J L K J L L G H I G H I G H I G H I G H I G I G G H I I K J J K A8 9 A8 9 A8 9 A8 9 K K K K K K K NV 8...

Page 105: ...B 9 gdjcY K gdjcY Id aZXig XVa 7dm gdci K Zl GZVg K Zl H H G G I I G H I di gdjcY 220V 15 15 Plug As Recommended L O M di di Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Id aZXig XVa 7dm Spindle Motor Control Panel Spindle Direction Switch Cutting Fluid Pump Motor Master Power Switch Junction Box d 7jiidc HIDE 7jiidc EdlZg A i 8jii c aj Y Hl iX ...

Page 106: ... BdYZa B H cXZ Figure 146 Control panel wiring Figure 147 Electrical cabinet and motor wiring Figure 148 Main power switch wiring Electrical Locations ...

Page 107: ... O RING 45 7 X 3 5 P46 9 P9730009 COVER GASKET 28 PR25M INT RETAINING RING 47MM 10 PORP041 O RING 40 7 X 3 5 P41 29 PORG050 O RING 54 4 X 3 1 G50 11 P9730011 CASING PLUG 30 PORP016 O RING 15 8 X 2 4 P16 12 P9730012 FRONT BEARING COVER 31 PLW10 LOCK WASHER 3 4 13 P9730013 FRONT BEARING COVER GASKET 32 PCAP11M CAP SCREW M8 1 25 X 16 14 P9730014 REAR BEARING COVER 33 PCAP07M CAP SCREW M6 1 X 30 15 P9...

Page 108: ...T 41T 128 PR11M EXT RETAINING RING 25MM 109 P9730109 DOUBLE GEAR 22T 60T 129 PORP021 O RING 20 8 X 2 4 P21 110 P9730110 LOCK COLLAR 50 16 130 P9730130 COMPRESSION SPRING 111 P9730111 GEAR 82T 131 PK151M KEY 8 X 8 X 55 112 P9730112 GEAR 44T 132 PK158M KEY 8 X 8 X 50 113 P9730113 GEAR 38T 133 PK107M KEY 8 X 8 X 20 114 P9730114 C SHAFT 134 PCAP01M CAP SCREW M6 1 X 16 115 PW03M FLAT WASHER 6MM 135 PCA...

Page 109: ...NG 17MM 204 P9730204 BUSHING 215 PR08M EXT RETAINING RING 19MM 205 P9730205 E SHAFT 216 PORP020 O RING 19 8 X 2 4 P20 206 P9730206 BEARING WASHER 20 X 25 X 5 217 PK20M KEY 5 X 5 X 15 207 P9730207 GEAR 40T 218 PK159M KEY 6 X 6 X 70 208 P9730208 GEAR 20T 219 PK27M KEY 7 X 7 X 25 209 P9730209 GEAR 40T 220 P9730220 GEAR 30T 210 P6203ZZ BALL BEARING 6203 ZZ 221 PR11M EXT RETAINING RING 25MM 211 P6004ZZ...

Page 110: ...11 SHIFT FORK 309 PORP015 O RING 14 8 X 2 4 P15 412 P9730412 ARROW PLATE 310 PSS15M SET SCREW M12 1 75 X 12 413 PSS20M SET SCREW M8 1 25 X 8 311 P9730311 COMP SPRING 1 2 X 9 5 X 52 X 14 414 P9730414 COMP SPRING 1 2 X 4 2 X 40 5 X 14 312 PSTB003 STEEL BALL 3 8 415 PSTB001 STEEL BALL 1 4 313 PR05M EXT RETAINING RING 15MM 416 PORP012 O RING 11 8 X 2 4 P12 314 P9730314 O RING 10 77 X 2 62MM AN62279 41...

Page 111: ...ASING COVER GASKET 702 P9730702 BEARING SEAT 708 P9730708 BEARING SEAT GASKET 703 P9730703 BEARING SEAT 709 P9730709 OIL SIGHT GLASS 704 P9730704 CASING COVER 710 P9730710 PLUG 1 4 PT 705 P9730705 CASING COVER GASKET 711 PCAP01M CAP SCREW M6 1 X 16 706 P9730706 BEARING SEAT 712 PCAP02M CAP SCREW M6 1 X 20 G H I H I G ...

Page 112: ...P9730810 GEAR 21T 832 P51103 THRUST BEARING 51103 811 P9730811 BEARING END CAP 833 P6002ZZ BALL BEARING 6002 ZZ 812 P9730812 H SPLINE SHAFT 834 P6004ZZ BALL BEARING 6004 ZZ 813 P9730813 DOUBLE GEAR 24T 24T 835 PR09M EXT RETAINING RING 20MM 814 P9730814 I GEAR SHAFT 836 PR08M EXT RETAINING RING 19MM 815 P9730815 BEARING END CAP 837 PR10M EXT RETAINING RING 22MM 816 P9730816 GEAR 20T 838 PR07M EXT R...

Page 113: ... 4 2 X 40 5 X 14 905 P9730905 GEAR RETAINING PLATE 918 PSS20M SET SCREW M8 1 25 X 8 906 P9730906 RACK 919 PSS02M SET SCREW M6 1 X 6 907 P9730907 SQUARE BUSHING 920 PCAP01M CAP SCREW M6 1 X 16 908 P9730908 STEP PIN 921 PCAP26M CAP SCREW M6 1 X 12 909 P9730909 GUIDE PLATE 922 PCAP06M CAP SCREW M6 1 X 25 910 P9730910 SHIFT ARM 923 PCAP29M CAP SCREW M6 1 X 40 911 P9730911 SHIFT FORK 924 PCAP157M CAP S...

Page 114: ...P97301705 HANDWHEEL 1717 P97301717 OIL DRAIN PLUG M12 1 75 X 16 1706 P97301706 PLUG 1718 PCAP02M CAP SCREW M6 1 X 20 1707 P97301707 HANDLE 1719 PCAP10M CAP SCREW M5 8 X 15 1708 1 P97301708 1 HALF NUT BRACKET ASSY 8 TPI 1720 PSS15M SET SCREW M12 1 75 X 12 1709 P97301709 HALF NUT SET 8 TPI INCH 1721 PCAP85M CAP SCREW M6 1 X 6 1710 P97301710 HALF NUT GIB 1722 PCAP01M CAP SCREW M6 1 X 16 1711 P9730171...

Page 115: ... P97301907 GEAR SHAFT 1923 PR02M EXT RETAINING RING 14MM 1908 P97301908 PINION GEAR 28T 1924 PR03M EXT RETAINING RING 12MM 1909 P97301909 BEARING WASHER 25 X 34 X 1 1925 PRP05M ROLL PIN 5 X 30 1910 P97301910 COLLAR 1926 PSTB001 STEEL BALL 1 4 1911 P97301911 GEAR 25T 1927 P97301927 COMP SPRING 1 X 4 5 X 6 5 X 19 X 7 1912 P97301912 WORM 1928 PSS20M SET SCREW M8 1 25 X 8 1913 P97301913 BUSHING 1929 P...

Page 116: ... REF PART DESCRIPTION 2001 P97302001 THREAD DIAL HOUSING 2012 PCAP30M CAP SCREW M6 1 X 45 2004 P97302004 THREAD DIAL SHAFT 2013 PCAP02M CAP SCREW M6 1 X 20 2007 P97302007 GEAR 24T 2015 P97302015 THREAD DIAL 2011 P97302011 BEARING WASHER 1 4 X 19 X 4 ...

Page 117: ...X 50 2105 P97302105 CROSS FEED KEEPER 2123 PRP06M ROLL PIN 5 X 24 2106 P97302106 COLLAR 2124 P97302124 OIL CAP 2107 P97302107 THRUST NUT 1 2 20 2125 P2902 THRUST BEARING 2902 2108C P97302108C INDEX RING DUAL 2126 PSS90M SET SCREW M6 1 X 40 2109 P97302109 HANDWHEEL 2127 PS09M PHLP HD SCR M5 8 X 10 2110 P97302110 HANDLE 2128 PSS02M SET SCREW M6 1 X 6 2111 P97302111 FRONT GUIDE BAR 2129 PSS25M SET SC...

Page 118: ...HEEL 2229 P51103 THRUST BEARING 51103 2210 P97302210 HANDLE SHORT 2230 PLUBE001 TAP IN BALL OILER 1 4 2211 P97302211 HANDLE LONG 2231 P97302231 GIB SCREW M6 1 X 23 2213 P97302213 TOOL POST STUD INCH 2232 P97302232 GIB SCREW 1 4 20 X 22 2214 P97302214 CLAMP NUT 1 2 13 INCH 2233 PSS09M SET SCREW M8 1 25 X 20 2215 P97302215 CROSS SLIDE GIB 2234 PSS02M SET SCREW M6 1 X 6 2216 P97302216 COMPOUND SLIDE ...

Page 119: ...23 PK20M KEY 5 X 5 X 15 2308 P97302308 HANDLE RETAINING WASHER 2324 PLUBE001 TAP IN BALL OILER 1 4 2309 P97302309 TAILSTOCK BASE 2325 P2902 THRUST BEARING 2902 2310 P97302310 CLAMPING PLATE 2326 PW01 FLAT WASHER 1 2 2311 PB43M HEX BOLT M12 1 75 X 75 2327 PN03M HEX NUT M8 1 25 2312 P97302312 PIVOT BLOCK 2328 PSS44M SET SCREW M8 1 25 X 40 2313 P97302313 CAM SHAFT 2329 PSS15M SET SCREW M12 1 75 X 12 ...

Page 120: ...P131M CAP SCREW M12 1 75 X 45 2412 P97302412 CONTROL BOX 2439 PSS01M SET SCREW M6 1 X 10 2414 P97302414 SIDE COVER 2440 PRP06M ROLL PIN 5 X 24 2415 P97302415 CAM COLLAR 2441 PSS09M SET SCREW M8 1 25 X 20 2416 P97302416 LOCK COLLAR 2442 PCAP70M CAP SCREW M10 1 5 X 45 2417 P97302417 SLEEVE 2443 PCAP26M CAP SCREW M6 1 X 12 2418 P97302418 SPRING HOUSING BRACKET 2444 PCAP10M CAP SCREW M5 8 X 15 2419 P9...

Page 121: ...DOOR 2524 6 P97312524 6 MOTOR FAN G9731 2507 P97302507 CABINET DOOR 2525 PW01 FLAT WASHER 1 2 2508 P97302508 MOTOR ACCESS PANEL 2526 PORP025 O RING 24 7 X 3 5 P25 2510 P97302510 COOLANT TANK 2527 PLW05M LOCK WASHER 12MM 2511 P97302511 TANK COVER 2528 PLW06M LOCK WASHER 10MM 2512 P97302512 CAP 2529 PW04M FLAT WASHER 10MM 2513 P97302513 PEDESTAL PLATE 2530 PN09M HEX NUT M12 1 75 2514A P97302514 STUD...

Page 122: ... 2608 P97302608 MOUNTING PLATE 2624 PCAP01M CAP SCREW M6 1 X 16 2610 P97302610 BRAKE ASSEMBLY 2625 PCAP12M CAP SCREW M8 1 25 X 40 2610 1 P97302610 1 BRASS FLAT HD SCREW 2626 PB126M HEX BOLT M8 1 25 X 40 2610 2 P97302610 LEFT BRAKE HOUSING 2627 PN03M HEX NUT M8 1 25 2610 3 P97302610 BLEEDER PLUG 2628 P97302628 TAPER PIN 1 8 2610 4 P97302610 RIGHT BRAKE HOUSING 2629 PK99M KEY 6 X 6 X 15 2612 P973026...

Page 123: ...4A END GEAR 32T INCH 2713 P97302713 GEAR WASHER 1 4 X 1 5 2704B P97302704B END GEAR 50T INCH 2714 P97302714 GEAR TRAIN SHAFT 2705B P97302705B END GEAR 40T INCH 2715 P6003ZZ BALL BEARING 6003 ZZ 2705C P97302705C END GEAR 30T INCH 2716 PR12M EXT RETAINING RING 35MM 2705D P97302705D END GEAR 25T INCH 2717 PN08 HEX NUT 3 8 16 2706 P97302706 BEARING SHAFT 2718 PCAP13M CAP SCREW M8 1 25 X 30 2707 P97302...

Page 124: ...RELAY TELE LR3D03 2 5 4A 2808 P97302808 FUSE 600V 40A 2805 P97302805 OL RELAY TELE LR3D21 12 18A G9730 2809 P97302809 FUSE HOLDER 5A 2805 P97312805 OL RELAY TELE LR3D14 7 10A G9731 2810 P97302810 FUSE 5A I I I I I I 6 C8 CD 6 C8 CD IZaZbZX Vc fjZ A8 9 GZhZi IZaZbZX Vc fjZ AG 9 6 Hide GZhZi IZaZbZX Vc fjZ AG 9 6 Hide jhZ K 6 6 K K K K K K K NV 8 c aZXig X IgVch dgbZg K6 o K K K K K K K NV 8 c aZXig...

Page 125: ...MBO WRENCH 12 14 2904 P97302904 DRIVE PLATE 7 2917 PWR1719 COMBO WRENCH 17 19 2905 P9730039 3 JAW CHUCK REVERSE JAWS 2918 PAW03M HEX WRENCH 3MM 2906 P97302906 4 JAW CHUCK KEY 2919 PAW04M HEX WRENCH 4MM 2907 P97302907 TOOL POST KEY 2920 PAW05M HEX WRENCH 5MM 2908 P97302908 3 JAW CHUCK KEY 2921 PAW06M HEX WRENCH 6MM 2909 P97302909 END GEAR 30T 2922 PAW08M HEX WRENCH 8MM 2910 P97302910 END GEAR 32T 2...

Page 126: ...THREAD DIAL CHART PLATE 3012 P97313012 GEARBOX PANEL PLATE G9731 3003 PLABEL 12A READ MANUAL LABEL 3013 P97303013 CONTROL PANEL PLATE 3004 PLABEL 11A EYE INJURY HAZARD LABEL 3014 P97303014 HEADSTOCK PANEL PLATE 3005 PLABEL 63 DISCONNECT POWER LABEL 3015 P97303015 PRECISION Z SERIES LABEL 3006 PLABEL 55 ENTANGLEMENT HAZARD LABEL 3016 PLABEL 14A ELECTRICITY LABEL 3007 P97303007 OUTBOUND ENTANGLEMENT...

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