Grizzly GO739, Owner'S Manual

Page 1: ... Manual For models manufactured since 2 12 Copyright FEBRUARY 2012 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc STBL14792 printed IN CHINA ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...s 12 Mounting 13 Assembly 13 Dust Collection 14 Power Connection 14 Connecting Power 14 Disconnecting Power 14 Test Run 15 SECTION 4 OPERATIONS 16 Disabling Switch 16 Sanding Drum Sleeve Installation 17 Sanding 17 SECTION 5 ACCESSORIES 18 SECTION 6 MAINTENANCE 19 Schedule 19 Before Each Use 19 After Each Use 19 Monthly Maintenance 19 Cleaning 19 SECTION 7 SERVICE 20 Troubleshooting 20 Changing Mot...

Page 4: ...e if the manual version you received matches the manufacture date of your machine For your convenience we post all available man uals and manual updates for free on our website at www grizzly com Any updates to your model of machine will be reflected in these documents as soon as they are complete Manufacture Date of Your Machine Manual Accuracy We stand behind our machines If you have any questio...

Page 5: ...dy Power Cord Dust Port Drums and Sanding Sleeves Spindle Washer for your Own Safety Read This Manual before Operating Spindle Sander a Wear eye protection b Support workpiece on worktable c Minimize pinch hazards use the smallest table insert possible with sanding drum d Avoid kickback feed workpiece against rotation of drum e Avoid entanglement with spinning drum Do not wear gloves necktie or lo...

Page 6: ... Content Machine Weight 33 lbs Length x Width x Height 18 in x 16 in x 20 in Electrical Power Requirement 120V Single Phase 60 Hz Minimum Circuit Size 15A Switch Paddle ON OFF Switch w Disabling Key Switch Voltage 120V Cord Length 6 ft Cord Gauge 18 AWG Plug Included Yes Included Plug Type 1 15 Motors Main Type Permanent Magnet Motor Horsepower 1 2 HP Voltage 120V Phase Single Phase Amps 3 5A Numb...

Page 7: ...erate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not app...

Page 8: ... not force machine It will do the job safer and better at the rate for which it was designed GUARDS COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are prop erly installed undamaged and working correctly before using machine NEVER STAND ON MACHINE Serious injury or accidental contact with cutting tool may occur if machine is tipped...

Page 9: ... place and running Proper dust collection reduces dust in the work area which decreases the risk of long term respiratory damage DIRECTION Never sand tapered or pointed stock with the point facing the feed direction to avoid the workpiece being thrown from the machine POWER DISCONNECT Disconnect the machine from the power source before changing the sand ing sleeve to avoid injuries in the event of...

Page 10: ...damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section For your own safety and protection of property consult an electrician if you are unsure about wiring practices or electr...

Page 11: ...ug and receptacle and meet the following require ments Minimum Gauge Size 16 AWG Maximum Length Shorter is Better 50 ft Serious injury could occur if you connect the machine to power before completing the setup process DO NOT connect to power until instructed later in this manual Polarized Plug Figure 2 Typical 1 15 plug and receptacle 5 15 Receptacle 1 15 Plug Neutral Hot To reduce the risk of el...

Page 12: ...e controls and opera tions before starting the machine Wear safety glasses dur ing the entire setup pro cess Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the ca...

Page 13: ...ere are many ways to remove this rust preven tative but the following steps work well in a wide variety of situations Always follow the manufac turer s instructions with any cleaning product you use and make sure you work in a well ventilated area to minimize exposure to toxic fumes Before cleaning gather the following Disposable Rags Cleaner degreaser WD 40 works well Safety glasses disposable gl...

Page 14: ...hine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 2...

Page 15: ... place Machine Base Workbench Bolt Flat Washer Flat Washer Lock Washer Hex Nut Machine Base Workbench Lag Screw Flat Washer Another option is a Direct Mount see example below where the machine is secured directly to the workbench with lag screws and washers Mounting Figure 5 Example of a Through Mount setup Figure 6 Example of a Direct Mount setup Place the spindle hex nut table inserts sand ing d...

Page 16: ...st collection how to book Power Connection After you have completed all previous setup instructions and circuit requirements the machine is ready to be connected to the power supply To avoid unexpected startups or property dam age use the following steps whenever connecting or disconnecting the machine Connecting Power Figure 9 Connect power 1 Turn the machine power switch OFF 2 Insert the power c...

Page 17: ...ing the following 1 The motor powers up and runs correctly and 2 The safety disabling mechanism on the switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 22 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the...

Page 18: ...sed operation always disable switch before leaving machine unattended Make sure to place key in a well hidden or secure location The switch can be disabled by removing the key as shown below Disabling the switch in this man ner can prevent unauthorized operation of the machine which is important if it is not kept inside an access restricted building or in a location where children may be present I...

Page 19: ...le opening where the table insert is placed or the table insert will not sit flush with the table 5 Use the table on this page to select the required size of components for the sanding drum sleeve size you have chosen 6 Insert the base washer then install the desired sanding drum on the spindle shaft followed by the corresponding sanding sleeve on the drum as shown in Figure 13 7 Secure the sandin...

Page 20: ...from belts sleeves and discs without damage Extend the life of your belts sleeves or discs with this innovative natural cleaner Figure 15 PRO STIK Belt Cleaners Figure 16 Replacement sanding sleeves Figure 17 Tool Table Plus Complete H7828 Tool Table Plus Complete The Tool Table Plus was designed in response to customer requests for a slightly wider and taller table to accommodate small planers wo...

Page 21: ...le insert as described in Step 1 of the Sanding Drum Installation instructions on Page 18 3 Wipe or vacuum out any dust or particles that have accumulated beneath the table insert on the table opening shown in Figure 18 4 Re install table insert and sanding drum Cleaning Before Each Use After Each Use Monthly Maintenance Clean vacuum dust buildup from inside the sander body and off of the motor In...

Page 22: ...ing in blown fuses or tripped circuit 1 Motor overloaded 1 Reduce feeding pressure Machine slows when operating 1 Workpiece pressure is too great 1 Secure machine to workbench Deep sanding grooves or scars in workpiece 1 Sanding sleeve too coarse for the desired finish 2 Workpiece sanded across the grain 3 Too much feeding pressure against workpiece 1 Use a finer grit sanding sleeve 2 Sand with th...

Page 23: ...nconsistent operation of the motor motor cuts in and out inexplicably or an inability of the motor to start If you are having trouble with the performance of the motor first refer to Troubleshooting on Page 22 to determine if the motor brushes must be replaced A pair of new brushes can be purchased from Grizzly by requesting part P0739033A The replacement procedure can usually be done in about 15 ...

Page 24: ...nt at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIF...

Page 25: ...el G0739 Mfg Since 2 12 23 READ ELECTRICAL SAFETY ON PAGE 24 Wiring Diagram Single Phase Silicon Bridge Rectifier KBPC1504 Motor 120V PADDLE SWITCH Viewed from Behind G0739 Wiring Diagram 120 VAC 1 15 Plug ...

Page 26: ...4 1 4 2 4 3 4 4 4 5 3 3 1 3 2 3 3 3 4 3 5 3 6 2 2 1 2 2 2 3 1 7 13 14 16 15 17 18 66 19 20 21 22 23 24 25 72 56 55 54 53 52 51 49 47 50 48 46 45 42 43 44 41 57 59 60 61 62 65 64 63 58 71 69 68 67 30 70 26 81 89 86 88 87 78 79 80 28A 39 27 28 29 38 39 37 36 33 33A 34 35 32 31 40 Main Breakdown SECTION 9 PARTS ...

Page 27: ...1M TAP SCREW M4 X 14 7 P0739007 CAST IRON TABLE 62 P0739062 LOWER BEARING SUPPORT 8 P0739008 GASKET 63 P6203ZZ BALL BEARING 6203ZZ 9 P0739009 DUST COVER 64 P0739064 RUBBER WASHER 10 PW02M FLAT WASHER 5MM 65 P0739065 FELT WASHER 11 PLW01M LOCK WASHER 5MM 66 P0739066 GEAR SUPPORT 12 PS08M PHLP HD SCR M5 8 X 12 67 P0739067 WIRE ASSEMBLY 18G 1W 9 13 P0739013 TIMING BELT 3 8 X 160XL 68 P0739067 WIRE AS...

Page 28: ...P0739093 ID LABEL 99 PLABEL 14A ELECTRICITY LABEL Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this machine MUST replace it in the original location before resuming operations For replacements contact 800 523 4777 or www grizzly com ...

Page 29: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

Page 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 31: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

Page 32: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...