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TROUBLESHOOTING

Air leaking at trigger valve
area.

Air leaking between hous-
ing and hose.

Air leaking between hous-
ing and cap assembly.

Tool skips staples while dis-
charging.

Tool runs slowly or has a
loss of power.

Fasteners frequently jam
the stapler.

Stapler does not fire.

1. O-rings must be replaced

& operation of safety
yoke must be checked.

1. Tighten screws.
2. Replace O-ring.
3. Tighten air fitting.

1. Replace damaged seals.

1. Tighten screws and fit-

tings.

2. Clean nose.
3. Clean magazine and

inspect/repair damage.

4. Check fitting, hose, com-

pressor & air pressure.

5. Replace piston O-ring.

Lubricate.

6. Replace trigger valve O-

rings.

7. Replace bumper.
8. Replace cap seal.

1. Lubricate stapler.

2. Replace spring.

3. Clean or replace dam-

aged internal parts.

1. Use correct staples.
2. Use undamaged staples.
3. Tighten magazine and

nose screws.

4. Replace worn or dam-

aged parts.

1. Clear stapler magazine

or discharge area.

2. Replace piston shaft.
3. Check/increase air pres-

sure.

PROBLEM

CAUSE

ACTION

-12

-

1. O-rings in trigger valve

housing are damaged.

1. Loose screws in housing.
2. Damaged O-ring.
3. Loose air fitting.

1. Damaged seal.

1. Air leaks.

2. Dirt in nose.
3. Dirt or damage prevents sta-

ples from moving freely in
magazine.

4. Inadequate air flow to tool.

5. Worn O-ring on piston or

lack of lubrication.

6. Damaged O-rings on trigger

valve.

7. Worn bumper.
8. Cap seal leaking.

1. Stapler is not sufficiently

lubricated.

2. Broken spring in cap assem-

bly.

3. Exhaust port in cap is

blocked.

1. Staples are the wrong size.
2. Staples are bent.
3. Magazine or nose screws

are loose.

4. Driver or driver guide are

worn or damaged.

1. Staple is jammed in mag-

azine or discharge area.

2. Piston shaft is damaged.
3. Air pressure too low.

H2909 18 Gauge Stapler Kit

Summary of Contents for H2909

Page 1: ...IAL INC 1821 VALENCIA ST BELLINGHAM WA 98227 WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC PRINTED IN TAIWAN 18 GAUGE STAPLER KIT MODEL H2909 INSTRUCTION MANUAL ...

Page 2: ...ety messages by them selves do not eliminate danger and are not a substitute for proper accident pre vention measures NOTICE Safety Instructions For Power Tools 1 KEEP ALL SAFETY DEVICES IN PLACE and in working order 2 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of check ing to see that keys and adjusting wrenches are removed from tool before operation 3 KEEP WORK AREA CLEAN Cluttered areas and ...

Page 3: ...ols AMP LENGTH RATING 25ft 50ft 100ft 0 6 18 16 16 7 10 18 16 14 11 12 16 16 14 13 16 14 12 12 17 20 12 12 10 21 30 10 10 No 15 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS before ser vicing and changing accessories 17 REDUCE THE RISK OF UNINTEN TIONAL STARTING Make sure switch i...

Page 4: ...per sonal injury 3 DO NOT PLACE HANDS NEAR STAPLE POINT OF ENTRY Staple can deflect and tear through the sur face of the workpiece puncturing your hand or fingers 4 NEVER CONNECT THE STAPLER TO PRESSURIZED OXYGEN OR OTHER COMBUSTIBLE GASES as a power source Only use filtered lubricated and regulated compressed air 5 NEVER USE GASOLINE OR OTHER FLAMMABLE LIQUIDS TO CLEAN THE STAPLER Vapors in the t...

Page 5: ...nd a durable plastic carrying case We are pleased to provide this manual with the Model H2909 It was written to encourage safety considerations and guide you through general operating pro cedures and maintenance This manual represents our effort to produce the best documentation possible The specifications details and pho tographs in this manual represent the Model H2909 as supplied when the manu ...

Page 6: ...ime you use it Check the cur rent Grizzly catalog for availability of this unit If you plan on installing a filter lubrica tor regulator unit in your compressed air system always follow the connection instructions that come with the unit A safety yoke mechanism bump fire on the nose of the stapler acts as a secondary safety device When the trigger is pressed the stapler will not fire until the saf...

Page 7: ...ing magazine latch Figure 3 Depth adjustment wheel Figure 2 Loading staples into stapler 5 Push the magazine cover forward until the magazine latch locks in place 1 Rotate the depth adjustment wheel shown in Figure 3 clockwise to increase the nail depth 2 Rotate the finger wheel counter clock wise to decrease the nail depth If you have not read the safety instruc tions in this manual do not operat...

Page 8: ...t far enough then adjust the air pressure More air pressure will make the staple go deeper and less air pressure will decrease the staple penetration Figure 4 Example of staple deflection Always disconnect air from stapler whenever clearing a jammed staple Clearing Jammed Staples The most frequent situation with any type of stapler is a staple jam A jammed staple must be cleared before using the s...

Page 9: ...sing seri ous personal injury Oiling Stapler Special oil has been included with your new Grizzly stapler to help maintain its useful life Place one drop of oil in the sta pler air inlet as shown in Figure 5 before every use Wipe off any excess oil near the stapler exhaust to avoid dust build up When the oil that was included with the stapler has been completely used replace with Grizzly Model G282...

Page 10: ...sily slide into the cylinder Do not force the piston into the cylinder If the piston is not easily inserted double check the alignment of the piston shaft with the grooves on the guide 11 After the piston is inserted correctly close the magazine Replace the rear cap assembly and tighten the 4 cap screws 12 For more assistance or to install a complete O ring set refer to the appropriate breakdown d...

Page 11: ...H2909 18 Gauge Stapler Kit 10 H2909 PART BREAKDOWN ...

Page 12: ...PPED PIN 27 PH2909027 SPRING 28 PH2909028 SAFETY LEVER 29 PH2909029 LOCK NUT 30 PH2909030 POSITIONING PLATE 31 PH2909031 ADJUSTMENT NUT 32 PH2909032 GUIDE PLATE 35A PH2909035A SWITCH 36 PH2909036 SET SHAFT 37 PH2909037 SAFETY LEVER 38 PH2909038 LOCK WASHER 39 PH2909039 CAP SCREW 40 PH2909040 CAP SCREW 41 PH2909041 SOCKET 42 PH2909042 NOSE COVER 43 PH2909043 NOSE COVER 44 PH2909044 CAP SCREW 45 PH2...

Page 13: ...t staples 2 Use undamaged staples 3 Tighten magazine and nose screws 4 Replace worn or dam aged parts 1 Clear stapler magazine or discharge area 2 Replace piston shaft 3 Check increase air pres sure PROBLEM CAUSE ACTION 12 1 O rings in trigger valve housing are damaged 1 Loose screws in housing 2 Damaged O ring 3 Loose air fitting 1 Damaged seal 1 Air leaks 2 Dirt in nose 3 Dirt or damage prevents...

Page 14: ...for death injuries to persons or property or for incidental con tingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Authorization Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back w...

Page 15: ...you think your purchase represents good value ___Yes ___No 15 Would you recommend Grizzly to a friend ___Yes ___No 16 Would you allow us to use your name as a refer ence for Grizzly customers in your area Note We never use names more than three times ___Yes ___No 17 Comments ________________________________ _________________________________________ _________________________________________ _______...

Page 16: ...C P O BOX 2069 BELLINGHAM WA 98227 2069 TAPE ALONG EDGES PLEASE DO NOT STAPLE Name________________________________ Street________________________________ City______________State______Zip_______ Send a Grizzly Catalog to a friend Place Stamp Here ...

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