Grizzly T10222, Owner'S Manual

Page 1: ...yright MARCH 2010 By Grizzly Industrial Inc REVISED NOVEMBER 2010 TS Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manufactured SINCE 12 09 TS13341 printed IN CHINA ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...aw or its parts This modification may include cut ting grinding drilling and tapping threads in metal surfaces Read the following to determine which type of modification may be required for your saw If your saw table or wing does not have mounting holes that match those in the Model T10222 you will need to drill and tap new holes in the saw table or wing If the fence rails on your saw prevent inst...

Page 4: ...prove ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see below This will help us determine if the...

Page 5: ...EET Product Dimensions Weight 82 lbs Table Size 20 x 27 Shipping Dimensions Type Cardboard Content Table Saw Accessory Weight 88 lbs Length Width Height 30 x 28 x 6 Main Specifications Table Opening Size 4 Number of Table Inserts 2 Table Insert Inside Openings 1 23 8 Fence Board Size x 2 121 2 x 23 4 Number of T Slots 4 T Slot Size 3 4 x 3 4 Router Base Thickness Range 1 4 x 21 4 Dust Port Size 21...

Page 6: ...operate under the influence of drugs or alcohol when tired or when distracted OWNER S MANUAL Read and understand this owner s manual BEFORE using machine Untrained users can be seriously hurt EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not a...

Page 7: ...RECTION Unless otherwise noted feed work against the rotation of blades or cutters Feeding in the same direction of rotation may pull your hand into the cut FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed GUARDS COVERS Guards and covers can protect you from accidental contact with moving parts or flying debris Make sure they are prop...

Page 8: ...d cause serious personal injury APPROPRIATE WORKPIECES The danger of kickback and injury is increased when the workpiece has knots holes or foreign objects in it Warped stock should be run through a jointer before you run it through the router table BLIND CUTTING Keep the cutter on the under side of the workpiece when making blind cuts This will decrease the risk of accidental contact with the cut...

Page 9: ...or Setup Your tool was carefully packaged for safe trans portation Remove the packaging materials from around your tool and inspect the contents If you discover the tool is damaged please immedi ately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult Wh...

Page 10: ...H Fence Board Shim 0 7mm 1 I Plastic Router Guard 1 J Router Guard Knobs 2 K Support Leg Foot Pad Assembly 1 L Table Insert 1 ID 1 M Table Insert 23 8 ID 1 N Starting Pin 1 O Dust Port 21 2 1 P Button Head Cap Screws M6 1 x 10 4 Q Flat Washers 6mm 4 R Mounting Screw Assemblies 3 Cap Screws M8 1 25 x 30 3 Lock Washers 8mm 3 Flat Washers 8mm 3 S Router Hold Down Assemblies 4 If any nonproprietary pa...

Page 11: ...e and use the existing wing mounting holes to attach the router table Mount the router table to the right side of the saw table or the existing right hand wing In these cases you will probably need to drill and tap three M8 1 25 holes into the saw table or wing that match those in the router table see Figure 6 Tip Use the holes in the router table as a template for marking the mounting hole loca t...

Page 12: ...that extend beyond the saw table and across the router table use the mounting holes you drilled in Step 5 to fasten the rails to the router table x 3 Figure 10 Router table attached to the table saw 7 Place the straightedge across the saw table and router table to make sure that the com bined table surface is flat If the combined table surface is flat con tinue with Step 8 If the outside edge of t...

Page 13: ... of the router table Tighten the jam nut of the foot pad assembly up to the leg bottom to secure the setting 9 Slide the two T slot bars into the T slots of the router table see Figure 13 Note The router table double cross T slots offer two different orientations for the router fence choose the one that best suits your operation Figure 13 T slot bars installed T Slot Bars Note The two fence board ...

Page 14: ...st Port 12 Slide the attached square nut on the guard bracket into the top fence T slot center it with the dust hood and dust port then tighten the cap screw to secure it in place as shown in Figure 17 Figure 17 Guard bracket attached to the fence Guard Bracket To reduce the risk of hand injury from acci dental contact with the spinning router bit ALWAYS make sure the fence and router guard are pr...

Page 15: ...ter Clamp Adjustment Bolt Hold Down Knob If the router unexpectedly moves or the rout er bit contacts the table insert or fence dur ing operation serious personal injury could result from flying debris ALWAYS make sure that all four router clamps are used and are applied to the flat surface of the router base before connecting the router to power 3 Slide the router base onto the three hold down cl...

Page 16: ...ith a basic understanding of how the tool is used during operation so the tool con trols components discussed later in this manual are easier to understand Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual and seek additional training from experienced router operators and do additional research...

Page 17: ... may dislodge during a cutting operation Knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or plan ahead to avoid shaping through them Wet or Green Stock Routing wood with a moisture content over 20 causes unneces sary wear on the cutters increases the risk of kickback and yields poor results Excessive Warping Workpieces with exces sive cupping bowing...

Page 18: ... fence bracket that equal in thickness the amount of material you want to remove from the workpiece face see the illustration in Figure 21 Straightedge Shim Outfeed Fence Board Straight Router Bit Infeed Fence Board Top View Figure 21 Fence setup for edge jointing guard removed for clarity 6 Place a straightedge against the outfeed fence board then adjust the fence assembly so that the straightedg...

Page 19: ...llustrations in Figures 23 24 Depth of Cut Top View Figure 23 Groove cutting setup top view guard removed for clarity Depth of Cut Side View Bit Table Fence Figure 24 Groove cutting setup side view guard removed for clarity 6 Lock the fence assembly in place tighten all knobs connect the router to power then per form the cut Routing Small Stock Feeding small stock past the router bit is always dan...

Page 20: ... of personal injury 6 Secure the zero clearance fence to the fence assembly check for proper clearance con nect the router to power then run a test piece by the cutter to verify the results Free Hand Routing Irregular or free hand routing as illustrated in Figure 26 takes a high degree of skill and dexter ity and is done without the protection and aid from the fence and guard The most dangerous pa...

Page 21: ...OM POWER 2 Fabricate a jig to use with the workpiece that will match the desired finished shape then attach it to the workpiece see Figure 27 for an example Note Make sure any fasteners used will not make contact with the router bit during the cutting operation Glue can be used as an alternative 3 Remove the fence assembly from the table 4 If possible fabricate and mount a custom guard over the bi...

Page 22: ...le Always disconnect power to the router before per forming maintenance Failure to do this may result in serious person al injury Cleaning Protecting Frequently blow off sawdust with compressed air then wipe away the remaining dust with a clean shop rag This is especially important for the inter nal working parts of the fence assembly and the router Dust build up around the router is a sure way to...

Page 23: ...CK WASHER 8MM 3 PT10222003 TABLE INSERT 2 3 8 ID 11 PW01M FLAT WASHER 8MM 4 PT10222004 THREADED STUD M8 1 25 X 40 12 PT10222012 ROUTER HOLD DOWN 5 PT10222005 SUPPORT LEG 13 PT10222013 HOLD DOWN KNOB M6 1 6 PN03M HEX NUT M8 1 25 14 PN01M HEX NUT M6 1 7 PT10222007 FOOT PAD 15 PB08M HEX BOLT M6 1 X 20 8 PB82M HEX BOLT M8 1 25 X 80 16 PT10222016 STARTER PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 15 10...

Page 24: ...2 FENCE 36 PSN02M SQUARE NUT M6 1 23 PT10222023 PLASTIC ROUTER GUARD 37 PCAP01M CAP SCREW M6 1 X 16 24 PT10222024 T SLOT BAR 38 PFH12M FLAT HD SCR M6 1 X 25 25 PT10222025 T SLOT RING 39 PT10222039 TEFLON FLAT WASHER 8MM 26 PT10222026 GUARD STAND OFF 40 PFH30M FLAT HD SCR M5 8 X 8 27 PT10222027 STAR KNOB BOLT M6 1 X 15 41 PT10222041 PVC PAD 28 PT10222028 PHENOLIC FENCE BOARD 42 PT10222042 FENCE BOA...

Page 25: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

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Page 27: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

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