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T1227/28/29 Magnetic Chuck (Mfd. Since 09/17)

Using Auxiliary Magnetic Blocks

If  your  workpiece  cannot  be  placed  flat  on  the 
chuck due to warping, an irregular shape, or any 
other  reason,  you  must  use  auxiliary  magnetic 
blocks  to  support  the  workpiece.  To  ensure  that 
the  workpiece  is  held  parallel  to  the  chuck,  you 
may  need  to  grind  the  auxiliary  magnetic  blocks 
before placing your workpiece in them.

Figure 6 shows  an  example  of  how  magnetic 
V-blocks can be used to mount a workpiece with 
an irregular bottom surface.

Workpiece

Auxiliary 

Magnetic Blocks

Figure 6. Using auxiliary blocks.

Only use magnetic blocks on this chuck 

to hold irregular workpieces. Using non-

magnetic auxiliary blocks will not provide 

sufficient clamping force and may result in 

workpiece being thrown from grinder and 

into operator or bystanders during use.

Removing Workpiece

After  the  grinding  operation,  remove  your  work-
piece from the magnetic chuck.

To remove a workpiece from chuck:

1.  DISCONNECT MACHINE FROM POWER!

2.  Turn ON/OFF selector to OFF position.

3.  Clean  away  any  metal  chips  or  swarf  from 

around  workpiece  and  magnetic  chuck  with 
a  stiff-bristled  brush  and  remove  workpiece 
from chuck.

 

Note:  Workpiece may seem stuck to chuck 
due to residual magnetism in workpiece or 
a vacuum between workpiece and chuck. 
If this is the case, a blast of air from an air 
nozzle can be used to release the vacuum. 
Alternately, you can slide the workpiece off 
the side of the chuck to remove it. Using this 
method, however, may result in scratches to 
the chuck surface.

Care & Maintenance

For  optimal  performance  from  your  magnetic 
chuck, follow the maintenance schedule below.

Daily:

• 

Check/correct loose clamping bolts.

 

Use  a  vacuum,  rag,  or  brush  to  clean  the 
chuck  after  use.  Never  use  air  pressure  to 
clean metal chips/swarf away from a chuck.

• 

Apply  rust  preventative  to  magnetic  chuck 
after each use to prevent rust.

• 

Avoid  leaving  a  workpiece  on  the  magnetic 
chuck when not in use.

• 

Inspect  for  damage  to  the  surface  of  mag-
netic chuck that may compromise its flatness. 
Regrind as necessary.

• 

Stone chuck surface before use.

Monthly:

• 

Grind top of magnetic chuck to reduce effects 
of warping.

Semi-annually/Annually:

• 

Remove  chuck,  re-grind  table,  re-install 
chuck, then re-grind chuck surface.

If you plan to place your surface grinder 

into storage, remove magnetic chuck from 

table. Metal objects left on grinder table 

over extended periods will rust and cause 

permanent damage to magnetic chuck and 

grinder table. Store magnetic chuck on a 

flat surface to minimize warping.

Summary of Contents for T1227

Page 1: ...inder Wear heavy duty leather boots for foot and toe protection and keep hands and fingers away from all pinch points Ignoring this warning can lead to crushing injuries V1 10 17 C A B NOTICE If you cannot find an item on this list care fully check around inside the machine and packaging materials Often these items get lost in packaging materials while unpack ing or they are pre installed at the f...

Page 2: ...urn the chuck selector OFF during grinding operation 10 FERROUS METALS This magnetic chuck will only work on metals containing iron Non ferrous metals will be ejected from grinder during use and could be thrown into operator or bystanders resulting in impact or crushing injuries DO NOT expect the chuck to hold aluminum or other non ferrous metals Before placing your magnetic chuck onto your surfac...

Page 3: ...il there is no longer any trace of warping If after several attempts magnetic chuck is still warped you must correct warping by grinding If you attempt to correct for warping by grinding away high points you will create variations in overall thickness of chuck across its length and width These variations must be corrected by grinding portions of the other side of the chuck to compensate For exampl...

Page 4: ...es and adjustments that are necessary to use this tool To better understand the remaining parts of this section please take a moment to read this overview To reduce your risk of serious injury read this entire manual BEFORE using machine To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for grinding 2 Ensures magnetic chuck is mounted...

Page 5: ...er Non striped areas at the ends of the chuck DO NOT produce a significant magnetic field and WILL NOT securely clamp workpiece Placing a workpiece in these areas could result in workpiece being ejected from chuck and thrown into operator or bystanders during use 5 Place a spacer strip of steel bar it must be thinner than workpiece as necessary between workpiece and work stop to provide bracing ag...

Page 6: ...ece from chuck Note Workpiece may seem stuck to chuck due to residual magnetism in workpiece or a vacuum between workpiece and chuck If this is the case a blast of air from an air nozzle can be used to release the vacuum Alternately you can slide the workpiece off the side of the chuck to remove it Using this method however may result in scratches to the chuck surface Care Maintenance For optimal ...

Page 7: ... lock between chuck and workpiece residual magnetism between workpiece and chuck 1 Make sure ON OFF selector is turned all the way OFF 2 Slide workpiece off side of chuck Parts Breakdown List 1 2 3 4 6 12 5 7 8 PE RMAN EN T MAG NET IC CHUCK Mo de l Se ria l No 11 10 OFF ON 9 13 REF PART DESCRIPTION 1 T1227001 MAGNETIC CHUCK ASSEMBLY T1227 1 T1228001 MAGNETIC CHUCK ASSEMBLY T1228 1 T1229001 MAGNETI...

Page 8: ......

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