Grizzly T23103, Owner'S Manual

Page 1: ...l Copyright SEPTEMBER 2010 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc For models manufactured AFTER 12 09 CR13241 printed IN CHINA ...

Page 2: ... personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemic...

Page 3: ...ventory 9 Cleanup 10 Site Considerations 11 Assembly 12 Mounting 12 SECTION 3 OPERATIONS 13 Basic Controls 13 Preparation 14 Flat Rolling 14 Creating Bends 15 Creating Cylinders 17 Bending Wire 19 Removing Workpiece 20 SECTION 4 ACCESSORIES 21 SECTION 5 MAINTENANCE 23 Schedule 23 Cleaning 23 Unpainted Cast Iron 23 Lubrication 23 SECTION 6 SERVICE 24 Troubleshooting 24 Parts Breakdown and List 25 L...

Page 4: ...lso owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label see ...

Page 5: ...s of the machine are used during the various steps of operation Familiarize yourself with the following illustration its relationship to the machine and the symbols used in it before proceeding through this manual Bold solid lines indicate that this component is used in this step Front Rear Light dashed lines indicate that this component is not used in this step Arrows indicate the direction of mo...

Page 6: ...ox Content Machine Weight 31 lbs Width Depth Height 22 x 10 x 11 Main Specifications Capacities Minimum Roll Diameter 1 Maximum Workpiece Width 12 Maximum Gauge 20 Ga Mild Steel Wire Sizes 5 16 15 64 5 32 Construction Rollers 1 Diameter Precision Ground Steel Frame Cast Iron Base Formed Steel Other Specifications Country Of Origin China Warranty 1 Year Serial Number Location ID Label on Base Featu...

Page 7: ...zards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk Safety Instructions for Machinery SECTION 1 SAFETY For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey ...

Page 8: ...in poorly lit areas Keep work area clean dry and well lighted to mini mize risk of injury Safety Instructions for Machinery APPROVED OPERATION Untrained operators can be seriously hurt by machinery Only allow trained or properly supervised people to use machine When machine is not being used dis connect power remove switch keys or lock out machine to prevent unauthorized use especially around chil...

Page 9: ...s are overlooked or ignored seri ous personal injury may occur CRUSHING HAZARD Make sure rollers and workpieces are fully supported during installation and removal Wear steel toed footwear during operation to protect your feet if you drop a roller or workpiece MACHINE STABILITY Make sure that the machine is correctly fastened to a stable work bench or tool table If any tipping hazard exists fasten...

Page 10: ...with your machine Description Qty Another Person 1 Safety Glasses for each person 1 Pair Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover the machine is damaged please imme diately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by...

Page 11: ... the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Box 1 see Figure 3 Qty A Slip Roll 1 B Crank Handle 1 C Crank 1 Figure 3 Inventory If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local ha...

Page 12: ...or few minutes 3 Wipe off the surfaces If your cleaner degreas er is effective the rust preventative will wipe off easily Note To clean off thick coats of rust preven tative on flat surfaces such as tables use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or you may scratch your machine 4 Repeat Steps 2 3 as necessar...

Page 13: ...ions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environment is subject to vibration shocks or bumps Children or untrained people may be seriously injured by this machine Only install in an access restricted location Lighting Lighting around the machine must be...

Page 14: ... mount setup Machine Base Workbench Lag Screw Flat Washer Figure 9 Example of a direct mount setup Another option for mounting is a Direct Mount see Figure 9 where the machine is simply secured to the workbench with a lag screw Assembly The Model T23103 comes from the factory almost fully assembled All that is required to complete assembly is to attach the crank and handle To assemble your machine...

Page 15: ...rols Use Figures 10 11 and the descriptions below to become familiar with the basic controls of your slip roll Thickness Adjustment Knob Raises and low ers the bottom roller to adjust for thicknesses of different workpieces Crank Turns the rollers feeding the workpiece through the machine Radius Adjustment Knob Raises and lowers the rear roller to create smaller and larger radius bends To reduce t...

Page 16: ...ghtened against the cast iron base see Figure 13 Figure 13 Top roller bushing Top Roller Bushing Screw The Model T23103 can be used to flat roll mild sheet metal up to 20 gauge This can be done to straighten and slightly flatten workpieces CW Figure 14 Raising bottom roller for flat rolling To flat roll a workpiece 1 Place the workpiece between the top and bot tom rollers as shown in Figure 14 Tur...

Page 17: ...s it exits the machine see Figure 15 CW Figure 15 Raising bottom roller 1 4 turn 3 Feed the workpiece into the rollers while turn ing the crank see Figure 16 Approximately 1 4 Turn Figure 16 Flat rolling the workpiece 4 Continue processing the workpiece by repeat ing Steps 2 and 3 until the desired results are produced CW Figure 17 Raising bottom roller To create a bend in a workpiece 1 Place the ...

Page 18: ...ding the workpiece 4 Turn the crank to process the material through the slip roll Continue turning until the workpiece is completely through the top and bottom rollers see Figure 20 This machine poses a crushing hazard if workpieces are not properly supported when exiting the rollers If necessary get assistance to support the workpiece Make sure all helpers are wearing safety glasses leather glove...

Page 19: ... diam eter cylinder You would use the above formula as follows C πD C 3 142 x 6 C 18 852 The result of 18 852 indicates that you need to start with a piece of sheet metal that is approxi mately 18 852 in length in order to create a 6 diameter cylinder 18 852 Circumference Workpiece 6 Dia C D C 3 142 x 6 C 18 852 Figure 21 Calculating circumference example Once you have the necessary length workpie...

Page 20: ...ius 2 Turn the crank clockwise to feed the workpiece until it is approximately half way through the rollers 4 Turn the crank to process the material through the slip roll Continue turning until the workpiece is completely through the top and bottom rollers see Figure 24 Figure 24 Processing the workpiece Figure 25 Re inserting the workpiece Figure 26 Creating the cylinder 5 Rotate the workpiece 18...

Page 21: ...r equally at both ends then process the entire cylinder through the slip roll again Repeat as necessary If the ends of the cylinder overlap remove the cylinder as described in Removing Workpiece on Page 20 Then either attempt to increase the radius by manually bending it or scrap the workpiece Lower the rear roller equally at both ends then process a new workpiece through the slip roll Repeat this...

Page 22: ...ounts see Figure 29 Figure 31 Releasing top roller 4 Move the top roller back into position and slide the removable bushing in to secure the top roller see Figure 32 Figure 32 Securing top roller Removable Bushing Secured 2 Slide the removable bushing outward This will release the top roller from the stand see Figure 30 Do not yet attempt to remove the top roller Figure 30 Removable bushing releas...

Page 23: ...holds up against corrosive envi ronments Lubricates metals for months and is safe for use on most paints plastics and vinyls Figure 35 SLIPIT gel and spray G5562 SLIPIT 1 Qt Gel G5563 SLIPIT 12 oz Spray Used on cast iron table surfaces and other unpainted metal surfaces to reduce sliding friction and hangups This product also reduces rust and prevents resin build up G4956 Super Nibbler The super n...

Page 24: ...had lever action provides tremendous gripping power on any flat smooth material Buy two Suction Cups for two handed control Figure 38 Model G8781 41 2 Suction Cup H5958 Sheet Metal Pliers For bending and forming sheet metal Jaws are 31 2 side Rubber grips Overall length is 8 Ideal for HVAC Installers Figure 37 Model H5958 Sheet Metal Pliers ...

Page 25: ...are metal surfaces Keep the machine rust free with regular applica tions of products like SLIPIT or Boeshield T 9 refer to Section 5 Accessories on Page 21 for more details Unpainted Cast Iron Lubrication Lubricating the Model T23103 consists of applying lubricant to the gears adjustment screws and the roller bushings Wipe off the grease port shown in Figure 39 then use a grease pump to inject gre...

Page 26: ...lel 1 Adjust rear roller adjustment knobs as necessary to be sure the rear roller and top roller are parallel A noticeable crease is formed in the workpiece 1 Excessive pressure applied in one spot 1 Reduce the radius and perform the bend in several passes Crank does not turn top and bottom rollers 1 Gearbox end of top roller is not secure 2 Gears are damaged 1 Re center the bushing and secure the...

Page 27: ...03016 GEAR 4 PT23103004 RADIUS ADJUSTMENT KNOB 17 PT23103017 TOP ROLLER 5 PT23103005 LEFT STAND 18 PT23103018 BOTTOM ROLLER 6 PT23103006 BUSHING 19 PT23103019 HANDLE ASSEMBLY 7 PK29M KEY 4 X 4 X 8 23 PT23103023 PIN 8 PT23103008 REAR ROLLER 24 PT23103024 THICKNESS ADJUSTMENT KNOB 9 PT23103009 BUSHING 25 PT23103025 BASE 10 PT23103010 RIGHT STAND 26 PW04M FLAT WASHER 10MM 11 PT23103011 REMOVEABLE BUS...

Page 28: ...e machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 101 102 103 104 105 REF PART DESCRIPTION REF PART DESCRIPTION 101 PLABEL 12C READ MANUAL LABEL 104 PLABEL 80 GRIZZLY DOMED LABEL 102 PT23103102 CRUSHING INJURY LABEL 105 PT23103105 MACHINE ID LABEL 103 PLABEL 11B SAFETY GLA...

Page 29: ...r metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use...

Page 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 31: ...e tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside a...

Page 32: ...Buy Direct and Save with Grizzly Trusted Proven and a Great Value Since 1983 ORDER 24 HOURS A DAY 1 800 523 4777 Visit Our Website Today For Current Specials ...