Grizzly T27417, Owner'S Manual

Page 1: ...NDLE SANDER OWNER S MANUAL COPYRIGHT JANUARY 2016 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL...

Page 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Page 3: ...5 Test Run 16 SECTION 4 OPERATIONS 17 Disabling Switch 17 Spindle Sanding 18 Changing Replacing Sanding Drum Sleeve 19 Edge Sanding 19 Changing Replacing Sanding Belt 21 Adjusting Belt Tracking 21 Bev...

Page 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Page 5: ...risk of serious injury read this entire manual BEFORE using machine Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this...

Page 6: ...comes with five 80 grit sanding drums with matching sleeves 1 2 3 4 1 11 2 and 2 C Spindle Rotates sanding drum or drives edge sanding attachment when machine is turned ON D Spindle Nut Secures sandi...

Page 7: ...st collection sys tem not included M Work Table Supports workpiece during sanding operation Table tilts for bevel sanding N Table Tilt Stop Bracket Detents provide positive stops for convenient positi...

Page 8: ...ght 32 lbs Length x Width x Height 21 x 19 x 19 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 3 5A Minimum Circuit Size 15A Connection Type Cor...

Page 9: ...ing Sleeve Grit Size 80 Table Tilt 0 45 deg Construction Materials Base Plastic Table Cast Aluminum Other Related Info Number of Dust Ports 1 Dust Port Size 1 1 2 in Other Specifications Country of Or...

Page 10: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALE...

Page 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Page 12: ...anglement impact injuries or damage to the sanding sleeve drum or belt Only sand solid workpieces that can withstand power sanding forces Make sure shape of workpiece is properly supported avoid sandi...

Page 13: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Page 14: ...Hot When using extension cords make sure the cords are rated for outdoor use Outdoor use cords are marked with a W A or a W to signify their rat ing Always check to make sure that the extension cords...

Page 15: ...ut not included for the setup assembly of this machine Description Qty Safety Glasses 1 Screwdriver Phillips 2 1 Screwdriver Flat Head 2 1 Dust Collection System 1 Dust Hose 11 2 1 Hose Clamps 11 2 2...

Page 16: ...the shop Below is the minimum amount of space needed for the machine Placement Location Bench Mounting Figure 10 Direct Mount setup Machine Base Workbench Lag Screw Flat Washer Another option is a dir...

Page 17: ...rformance Recommended CFM at Dust Port 100 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CF...

Page 18: ...te or allow others to operate machine until the information is understood To test run machine 1 Clear all setup tools away from machine 2 Connect machine to power supply 3 Turn machine ON verify motor...

Page 19: ...this machine This risk increases with unsupervised operation To help prevent unsupervised operation always disable switch before leaving machine unattended Make sure to place key in a well hidden or...

Page 20: ...drum sleeve size you have chosen Sanding Sleeve Sanding Drum Throat Plate Spindle Washer 1 2 N A 1 2 5 8 3 4 3 4 3 4 7 8 1 1 1 7 8 11 2 11 2 11 2 7 8 2 2 2 13 4 Figure 16 Sanding drum sleeve sizing t...

Page 21: ...anging Replacing Sanding Drum Sleeve Edge Sanding Edge sanding is performed to sand straight lines or curves along the outside edge of a workpiece The edge sanding attachment moves up and down as the...

Page 22: ...gently move workpiece along sanding belt see Figure 21 until desired outside curve is achieved then turn sander OFF To edge sand inside curves use the rounded sur face of the large or small drum whee...

Page 23: ...e sanding attachment refer to Page 19 then remove all tools from sander 2 Connect machine to power source and turn ON then immediately turn machine OFF Sanding belt should be centered on drums and not...

Page 24: ...e table will automatically snap into place at 0 15 22 5 30 and 45 5 Tighten both lock knobs to secure setting Setting Work Table Angle 1 DISCONNECT MACHINE FROM POWER 2 Install spindle sander or edge...

Page 25: ...t will continue to clean the air of fine particles that might otherwise find a home where you don t want them Figure 26 Half mask respirator with disposable cartridge filters H2499 Small Half Mask Res...

Page 26: ...ng Sleeve 1 A O 60 Grit H5441 Sanding Sleeve 1 A O 80 Grit H5442 Sanding Sleeve 1 A O 100 Grit H5443 Sanding Sleeve 1 A O 120 Grit H5444 Sanding Sleeve 1 A O 150 Grit H5445 Sanding Sleeve 11 2 A O 60...

Page 27: ...instructions given in this section Daily Check Loose mounting bolts Worn damaged sanding sleeve sanding belt Worn or damaged wires Any other unsafe condition As Needed Clean replace sanding sleeve sa...

Page 28: ...1 Machine undersized for task 2 Workpiece material not suitable for machine 3 Sanding with too much pressure 4 Drive belt s damaged and slipping 5 Dust collection ducting problem causing dust buildup...

Page 29: ...ce against sanding belt sleeve 2 Use different stock or accept characteristics of stock and plan to clean replace sanding belt sleeve frequently 3 Replace sanding sleeve Page 19 belt Page 21 Glazed sa...

Page 30: ...motor cuts in and out inexplicably or an inability of the motor to start If you are having trouble with the performance of the motor first refer to Troubleshooting on Page 22 to determine if the moto...

Page 31: ...s The following procedure details removal and replacement of the drive belts Refer to the parts breakdown and list to aid in proper identification of parts referenced in the procedure Tools Required Q...

Page 32: ...ng removal 13 Make sure lower bearing sleeve 91 shown in Figure 40 behind lower pulley 87 stays in place 14 Remove 1 4 drive belt 89 see Figure 40 Woodruff Key 9 Remove upper bearing sleeve 79 and com...

Page 33: ...taining ring 84 as shown in Figure 43 23 Install compression spring 80 ensuring hooked end is locked into upper pulley 90 shoulder as shown in Figure 44 15 Install new 1 4 drive belt 89 onto lower pul...

Page 34: ...d table tilt lock knobs 103 31 Re connect two brown wires to rectifier refer to Figure 35 on Page 29 then re install bot tom guard 134 27 Install bearing sleeve 79 into compression spring 80 28 Instal...

Page 35: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Page 36: ...PADDLE SWITCH Viewed from Behind Motor 120V 120 VAC 1 15 Plug Included AW NEUTRAL HOT Rectifier KBPC 1504 KEDU HY18 20A 12A 125 250V P8T WARNING SHOCK HAZARD Disconnect power before working on wiring...

Page 37: ...37 2 4 6 5 7 8 9 134 10 12 14 16 15 15 17 21 19 20 14 22 25 24 23 26 29 30 31 33 27 27 33 34 35 36 37 40 41 42 43 21 58 33 45 21 27 33 46 47 48 49 50 51 52 51 46 53 54 55 114 46 59 60 61 15 13 62 63 6...

Page 38: ...COVER 72 PT27417072 CORD CLAMP 23 PT27417023 FLAT HD SCR M5 8 X 35 73 PT27417073 INT TOOTH WASHER 4MM 24 PT27417024 FLAT HD SCR M5 8 X 20 75 PT27417075 TAP SCREW M4 X 20 25 PT27417025 SANDING BELT 4...

Page 39: ...30 POWER CORD 18G 2W 96 1 15P 113 PT27417113 SPINDLE WASHER 8 X 20 X 3MM 131 PT27417131 CORD CLAMP 114 PT27417114 RUBBER FOOT 132 PT27417132 THROAT PLATE 1 5 ID 116 PT27417116 SPINDLE WASHER 8 X 15 X...

Page 40: ...lways wear approved eye protection and respirator 3 Support workpiece with backstop or worktable 4 Maintain 1 16 maximum clearance between backstop and sandpaper 5 Always sand in accordance with direc...

Page 41: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Page 42: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Page 43: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

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