Groen capcold DH/INA/2-100, Operator'S Manual

Page 1: ...rized service agent Evacuate all personnel from the area WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Readtheinstallation operatingandmaintenanceinstructions thoroughly before installing or servicing this equipment NOTIFY CARRIER OF DAMAGE AT ONCE It is the responsibility of the consignee to inspect the container upon receipt ...

Page 2: ...OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 CM BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR STIRRING BOILING AND SAFE TRANSFER OF PRODUCT CAUTION KEEP FLOORS IN FRONT OF KETTLE WORK AREA CLEAN AND DRY IF SPILLS OCCUR CLEAN IMMEDIATELY TO AVOID SLIPS OR FALLS WARNING KEEP WATER AND SOLUTIONS OUT OF CONTROLS AND BURNERS NEVER SPRAY OR HOSE DOWN THE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC CA...

Page 3: ...BLE MATERIALS FAILURE TO DO SO COULD RESULT IN FIRE OR PROPERTY DAMAGE CAUTION HEATING AN EMPTY KETTLE MAY CAUSE THE RELEASE OF STEAM FROM THE SAFETY VALVE IMPORTANT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES IMPORTANT READ FIRST IMPORTANT ...

Page 4: ... Service Log page 39 KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 54 Installation of Gas Appliances Gas Piping NFPA 70 The National Electrical Code NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 UNDERWRITERS LABORATORIES INC 333...

Page 5: ... with chemically pure water containing corrosion inhibitors The steam source provides kettle temperatures of 150 to approximately 280ºF Controls for the unit include a thermostat pressure gauge water level glass safety valve pressure limit control low water cutoff gas regulator valve and a printed circuit board that monitors product temperature The gas supply shuts down automatically when the kett...

Page 6: ... Supply Connection 3 Phase Operation Only a The panel must be removed to gain access to the electrical supply connection Open the wiring and control panel by unscrewing the eight screws which hold it in place Grasp the panel by the base at the bottom edge While lifting the panel swing its bottom toward you Set the panel aside b SupplyVoltage The unit must operate at the rated nameplate voltage plu...

Page 7: ...k valve in the incoming cold water line if required by local plumbing codes Water pressure in the line should be between 30 and 60 PSIG 210 and 420 kPa A NPT connector is needed to attach the water supply to the water inlet valve The minimum recommended water feed line diameter is inch 13mm Do not allow the connection to leak no matter how slowly THE INSTALLER MUST PROVIDE THE CHECK VALVE ANTI SYP...

Page 8: ...laced between the drip tray and frame so that the drip tray will be flush with the floor as shown Start with the right stanchion and level it as shown in the sketch Once the right stanchion is levelled and properly anchored front to rear level the left stanchion front to rear and side to side Level the entire unit side to side by placing a four foot carpenter s level on the kettle rim Once the rim...

Page 9: ...equired Do NOT block any air intake spacings to the combustion chamber or obstruct the air flow by piling or stacking anything near the kettle 14 After the kettle has been connected to the gas supply all gas line joints must be checked for leaks DO NOT USEA FLAMETO CHECK FOR LEAKS A thick soap solution or other suitable leak detector should be used 15 The appliance and its individual shutoff valve...

Page 10: ... testing 3 Make sure the supplies of gas and electric power are on 4 Following Start Kettle Heating instructions in the Operating Instructions section of this manual begin heating the water at the highest thermostat setting The pilot lamp should come on as soon as you pull out the emergency stop and turn on power Heating should continue until the water boils 5 To turn off the unit follow To Stop K...

Page 11: ...f it does not show 20 or more inches of vacuum a reading of 20 to 30 below 0 see Jacket Vacuum in the Preventive Maintenance section of this manual 3 Start Kettle Heating a Open main gas supply valve b Pull OUT the emergency stop and turn ON the control power switch on the front of the right stanchion c The touch screen control panel should be ON if not check that mains power is connected to the u...

Page 12: ...Celsius and lamp status of the pilot main gas vale low fire burner and high fire burner b Ensure kettle is tilted fully upright If not press TILT CONTROL on the screen The pop up tilt control will appear Press continuously on either TILT UP or TILT DOWN until the kettle comes to a fully upright position The tilt controls will turn bright green when pressed and will go dark when released Note Press...

Page 13: ... EMERGENCY STOP ii In the MANUAL mode press on the START FILL control and hold until the desired quantity of water is delivered through the faucet The TOTAL LITERS counter can be used to observe manual fill operation press the RESET COUNTER to clear the indication before starting manual fill operation iii Kettle must not be allowed to heat without at least 25 of its capacity of product water prese...

Page 14: ...ate green once the temperature approaches the setpoint the HIGH FIRE burner will shut off and the indicator will go dark NOTE The BATCH CONTROL function is used in conjunction with an externally located multi channel electronic chart controller Both the kettle and the chart recorder have to be connected to an Ethernet router to allow communications between devices Setup and operation of the batch ...

Page 15: ...To empty the kettle first raise the cover and then press the TILT DOWN button on the TILT CONTROL display to slowly empty the kettle contents into suitable capacity container s 5 Kettle Shut Down a Clean the kettle thoroughly at the end of a cook cycle making sure that all surfaces are free of dirt and cooking material Sanitize all cooking surfaces let dry and rinse clear b Turn OFF the control po...

Page 16: ...16 OM DH INA 2 100 LEFT RIGHT STANCHION CONTROLS Operation Emergency Stop Switch Left HMI Controller Control Power On Off Switch Emergency Stop Switch Right ...

Page 17: ...ed use a sanitizing solution equivalent to one that supplies 100 parts per million chlorine Obtain advice on the best sanitizing agent from your supplier of sanitizing products Following the suppli ers instructions apply the sanitizing agent after the unit has been cleaned and drained Rinse off the sanitizer thoroughly i It is recommended that each piece of equipment be sanitized just before use j...

Page 18: ...t twice a month test the safety valve Test the valve with the kettle operating at 15 psi 105 kPa by holding the test lever for at least five seconds Then release the lever and permit the valve to snap shut If the lever does not activate there is no discharge or the valve leaks stop using kettle immediately and contact a qualified factory service representative 3 Jacket Filling Every day before you...

Page 19: ...r between indicating a pH of 10 5 and 11 5 is reached Shown on the pH test kit chart Judge the pH by frequently comparing the test strip with the color chart provided in the pH test kit e Use a measuring cup to add the compound so that you may record the exact amount used The amount may be used again if the same water sources and compound are used in the future However it is best to check the pH e...

Page 20: ...e sight glass If it is not see Jacket Filling in the Preventive Maintenance section of this manual c Keep the primary air shutter of the burner gas jets free of dust and lint d The pilot flame should be blue and should envelop about inch of the flame sensor tip e Keep electrical wiring and connections in good condition f Keep the inside of the control console clean and dry g Keep the burner ports ...

Page 21: ...ng continues to maintain the kettle at the desired temperature The thermostat controls heating by alternately calling for flames at the full capacity of the main burner or signaling the control to shut the burner completely off Because the control works in this all or nothing way the kettle will heat as fast as it can until it reaches the set temperature no matter what that temperature is Turning ...

Page 22: ...ssure vacuum gauge If it is not 20 to 30 below zero when the kettle is cold see Jacket Vacuum in the Preventive Maintenance section of this manual Pilot burner and or burner will not light or goes out after working for a while User a That the main gas valve is open handle is in line with the gas pipe b That the Heat on off switch is ON c That the temperature controller is at the correct setting d ...

Page 23: ...burner if necessary X Pilot lights but main burner will not come on and spark does not stay on Authorized Service Rep Only a For 24 V between terminals 3 and GR If voltage is not correct replace the G60 electronics X b That the gas pressure meets the control manufacturer s specifications X c Electrical connections to the main valve to terminals 3 and GR to assure that they are securely attached If...

Page 24: ...F HEAT EXCHANGE FIN TUBES G COUPLING FOR WATER LEVEL PROBE H COUPLING FOR TEMPERATURE PROBE I ASME DATA PLATE Ref Description Part LABEL DISTILLED WATER Z026450 PROBE TEMPERATURE 6 LONG 115369 VALVE SAFETY 50 PSI NPT Z005587 ASSEMBLY WATER FILL 115372 ELBOW 90 DEGREE NPT Z010668 ASSEMBLY PLATE CHAIN Z8832 ASSEMBLY FAUCET BRACKET SPOUT 115247 FLUE STACK COMBUSTION CHAMBER ASSEMBLY 149665 ...

Page 25: ...R 3 TRUNNION 115239 21 FITTING GREASE STRAIGHT 1 4 NPT Z009547 22 NIPPLE 3 4 NPT 12 LONG 133409 23 COUPLING FULL 1 NPT Z010230 24 SCREW TRUSS HEAD 10 32 1 2 LONG Z072189 25 COVER STANCHION LEFT SIDE 172383 26 ASSEMBLY INNER CLADDING STANCHION LEFT SIDE 172267 27 LABEL NATURAL GAS Z087993 27 LABEL PROPANE GAS Z087992 28 ASSEMBLY OUTER CLADDING STANCHION LEFT SIDE 172265 29 GASKET 1 16 X 1 NEOPRENE ...

Page 26: ...on Part 1 ELBOW STREET 90 DEGREE 3 4 NPT SS 172471 2 ELBOW 90 DEGREE 3 4 NPT SS 172473 3 NIPPLE 3 4 NPT 2 LONG SS 172472 4 NIPPLE 3 4 NPT 4 LONG SS 172470 5 METER WATER MEASURES IN GALLONS Z055211 5 METER WATER MEASURES IN LITERS Z098369 6 VALVE SOLENOID WATER 24VDC 172475 ...

Page 27: ... GROMMET 1 4 ID Z001518 20 GROMMET STRAIN RELIEF Z088239 22 LIGHT INDICATOR RED 24VAC 116383 23 OVERLAY OPERATING PRESSURE 115317D 25 GRIP CORD 1 2 NPT Z009196 26 FITTING COMPRESSION STRAIGHT 3 8 NPT 3 8 TUBE 117801 27 FITTING COMPRESSION 90 DEGREE 3 8 NPT 3 8 TUBE 117802 28 TUBING COPPER 3 8 OD 12 LONG Z007332 29 CONNECTOR 90 DEGREES 1 2 NPT Z001668 30 PROBE WATER LEVEL Z076526 31 MODULE IGNITION...

Page 28: ...Z003674 7 UNION STRAIGHT 1 4 NPT Z005126 8 NIPPLE 1 4 NPT 2 LONG Z005675 9 BUSHING REDUCING 3 8 NPT 1 4 NPT Z059907 10 TEE 3 8 NPT Z012794 11 NIPPLE 3 8 NPT 10 LONG Z012794 12 ELBOW STREET 90 DEGREE 3 8 NPT Z009853 13 NIPPLE 3 8 NPT 6 LOG Z005752 17 ELBOW 90 DEGREE 3 8 NPT Z055335 18 GAUGE PRESSURE 115293 19 FITING STRAIGHT COMPRESSION 1 4 NPT 1 4 TUBE Z064565 20 NIPPLE 3 8 NPT 1 1 2 LONG Z005678 ...

Page 29: ...63 7 TEE REDUCING 3 4 NPT X 3 4 NPT X 1 2 NPT Z005484 8 NIPPLE 3 4 NPT 4 LONG Z005554 9 ELBOW 3 4 NPT Z008124 10 ELBOW REDUCING 3 4 NPT X 1 2 NPT Z008751 11 NIPPLE 1 2 NPT 4 LONG Z005554 12 UNION STRAIGHT 1 2 NPT Z004186 13 NIPPLE 1 2 NPT 2 LONG Z005551 14 BUSHING REDUCING 1 2 NPT X 1 4 NPT Z008739 15 NIPPLE 1 4 NPT 2 LONG Z005675 16 UNION STRAIGHT 1 4 NPT Z005126 17 NIPPLE 1 4 NPT 3 1 2 LONG Z041...

Page 30: ...NT 3 8 16 5 8 LONG Z012060 20 SHAFT DRIVE 115242 21 KEY 1 4 SQUARE 3 1 4 LONG Z012468 22 BEARING ROLLER 1 Z012036 23 GEAR WORM Z012054 24 HMI TOUCH SCREEN CONTROLLER 172292 25 ASSEMBLY TILT SWITCH HARNESS 115282 26 SCREW TRUSS HEAD 8 32 3 8 LONG Z005764 27 BAR 1 2 SQUARE SS 3 1 2 LONG 303208 28 KEY 1 4 SQUARE 2 LONG Z009258 29 SCREW CAP HEX 3 8 16 1 1 2 LONG Z005615 30 GASKET NEOPRENE CLOSED CELL ...

Page 31: ...EAKER FAZ C2 1SP UL 1077 2A 172526 8 5A CIRCUIT BREAKER FAZ C5 1SP UL 1077 5A 172527 9 75 VA TRANSFORMER PH75MLI 75VA 172528 10 1 5A FUSE ATDR1 5 172529 11 10A FUSE ATMR10 172530 12 FUSE HOLDER US3J31 172531 13 CONTACTOR MC 9B DC24 11S 172532 14 CONTACTOR MC 9B R DC24 22S 172533 15 ON OFF CONTROL WITH LOCKOUT MMS 32H 2 5 BRK OL 172534 16 RELAY AB 700 HLT12U24 172535 19 TERMINAL 1492 J3 W 600VOLT 2...

Page 32: ...32 OM DH INA 2 100 Parts List 115282 TILT SWITCH ASSEMBLY Ref Description Part 1 SWITCH OVERTRAVEL PLUNGER TYPE 115261 2 BRACKET TILT SWITCH 115221 3 HARNESS TILT SWITCH 115281 ...

Page 33: ... 7 16 24 NS Elevation Jet Orifice Size Part NATURAL GAS N02 0 2000 ELEVATION 1 15MM 0 0453 127554 N24 2001 4000 ELEVATION 1 05MM 0 0413 106159 N46 4001 6000 ELEVATION 1 05MM 0 0394 127560 N68 6001 8000 ELEVATION 0 95MM 0 0374 174293 N810 8001 10000 ELEVATION 0 89MM 0 0350 127361 LP GAS L02 0 2000 ELEVATION 0 79MM 0 0310 102944 L24 2001 4000 ELEVATION 0 71MM 0 0280 127563 L46 4001 6000 ELEVATION 0 ...

Page 34: ...BURNER JETS BRASS 7 16 24 NS Elevation Jet Orifice Size Part NATURAL GAS N02 0 2000 ELEVATION 1 15MM 0 0453 127554 N24 2001 4000 ELEVATION 1 05MM 0 0413 106159 N46 4001 6000 ELEVATION 1 05MM 0 0394 127560 N68 6001 8000 ELEVATION 0 95MM 0 0374 174293 N810 8001 10000 ELEVATION 0 89MM 0 0350 127361 LP GAS L02 0 2000 ELEVATION 0 79MM 0 0310 102944 L24 2001 4000 ELEVATION 0 71MM 0 0280 127563 L46 4001 ...

Page 35: ... Ref Description Part 1 DISC 1e DIAMETER X 10 GA 2 019058 2 COUPLING QUICK DISCONNECT 012719 3 BLADE SCRAPER 6 005098 4 HOLDER SCRAPER BLADE 6 005099 SCRAPER LOCKING PIN NOT SHOWN 003655 5 LOCKING HAIRPIN CLIP 6 003652 7 YOKE BLADE CARRIER 6 004923 ...

Page 36: ...S 014360 4 COUPLING FULL 3 8 012740 5 FITTING COMPRESSION 091940 6 CONNECTION HOSE 3 8 X 65 NOT SHOWN 155102 7 ELBOW 90 STREET 3 8 055336 8 DISCONNECT QUICK 3 8 N71392 9 ELBOW 90 STREET 1 4 010232 10 FILTER AIR IN LINE PARKET 4M F4L 10 BN B 069038 11 FITTING COMP 3 8 T X 1 4 P 90 DEG FEMALE ELBOW 057218 13 CONNECTOR MALE 3 8 MPT X 3 8 TUBE 050879 ...

Page 37: ...OM DH INA 2 100 37 Wiring Diagram ...

Page 38: ...38 OM DH INA 2 100 Wiring Diagram ...

Page 39: ...OM DH INA 2 100 39 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By ...

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