Groen OM-TDB/7, Operator'S Manual

Page 1: ...ATION IMPORTANT INFORMATION OPERATOR MANUAL OM TDB 7 Part Number 121002 DOMESTIC MODEL TDB 7 Steam Jacketed Kettle Self Contained Electrically heated Table top mounted Tilting THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VI...

Page 2: ...R WARNING TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 WEAR PROTECTIVE OVEN MITT AND PROTECTIVE APRON 2 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 3 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 4...

Page 3: ...RECAUTIONS SHOULD BE TAKEN WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORME...

Page 4: ... 1988 and July 1 1992 22 Units Manufactured Between July 1 1992 and Feb 6 1995 24 Units Manufactured After Feb 6 1995 26 DIAGRAMS SCHEMATICS Units Manufactured Before Sept 1 1988 30 Units Manufactured After Sept 1 1988 and Before June 1 1990 33 Units Manufactured After June 1 1990 and Before July 1 1992 36 Units Manufactured After June 1 1990 and Before Feb 6 1995 37 Units Manufactured After July ...

Page 5: ...ted by electricity delivers steam into the jacket Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 295 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features A heating indicator light pressure gauge and s...

Page 6: ...els Pre Feb 1995 Models Optional equipment available with any model 1 Stand that supports the unit and holds a pan in position for filling 2 Lift off cover 3 Basket insert 4 Fill faucet 5 Manual stirrers 6 Motor driven agitator ...

Page 7: ...any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log at the back of this manual Keep this manual on file and available for operators to use CAUTION THIS UNIT WEIGHS 140 TO 163 LB 64 TO 74 KG INSTALLER SHOULD O...

Page 8: ...diagram for single phase operation 4 Bringing the electrical service through the entrance at the rear of the support housing making a watertight connection with the incoming lines A BX connection is not recommended DANGER ELECTRICALLY GROUND THE UNIT AT THE TERMINAL PROVIDED FAILURE TO GROUND UNIT COULD RESULT IN ELECTROCUTION AND DEATH 5 Confirm that the jacket water level is above mid point of s...

Page 9: ...s of water into the kettle 4 Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water boils 5 To shut down the unit turn the thermostat dial to OFF WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT CO...

Page 10: ... and cycling of the light on and off indicates that the kettle is being held at the set temperature Once in each cycle the contactors in the support housing will make a clicking sound This is normal B To Transfer Product or Empty Kettle The kettle is designed and manufactured to be tilted in a controlled manner Grasp the insulated plastic ball firmly Maintain a firm grip on handle when tilting whi...

Page 11: ...r can reduce some product cook times and help maintain the temperature color and texture of products being held or simmered for extended periods Make sure the plastic ball handle is secure on the lift off cover before using ALWAYS use the plastic handle to place or remove cover from the kettle Wear protective oven mitts and a protective apron When putting the cover on the kettle position it on top...

Page 12: ...oduct immediately from basket into another container being sure to avoid contact with hot product and hot basket or e Place basket with food on stable flat surface setting it inside a solid steamer or bake pan to catch any remaining hot water draining from product Sequence of Operation The following action reaction outline is provided to help the user understand how the equipment works When the op...

Page 13: ...ng at 15 psi 105 kPa by holding the test lever for at least 5 seconds Then release the lever and let the valve snap shut If the lever does not activate or there is no evidence of discharge or the valve leaks immediately discontinue use of the kettle and contact a qualified Groen service representative WARNING WHEN TESTING AVOID ANY EXPOSURE TO THE STEAM BLOWING OUT OF THE SAFET Y VALVE DIRECT CONT...

Page 14: ...ou are replacing water lost as steam use distilled water If you are replacing treated water that ran out of the jacket prepare more treated water as directed in step 4 Water Treatment Procedure b Tilt kettle 90 to a full pour position c Remove fill plug with open end wrench or crescent wrench d Open shutoff valve turn handle 90 on ball valve e Use a funnel and add water to jacket f Check water lev...

Page 15: ...OM TDB 7 15 ...

Page 16: ... color of the test strip with the color chart provided in the pH test kit Color blind people mixing the treated water solution must use an electroanalytical instrument to measure the pH level or have a person that is not color blind read the test strip color level 5 Record the exact amounts of water and treatment compound used These amounts may be used again if the same sources of water and compou...

Page 17: ...re a Clean food contact surfaces as soon as possible after use If the unit is in continuous use thoroughly clean and sanitize the interior and exterior at least once every 12 hours WARNING AVOID ANY DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS b Scrape and flush out food residues Be careful not to scratch the kettle with metal implements c Prepare a hot solutio...

Page 18: ...been cleaned and drained Rinse off the sanitizer thoroughly NOTICE NEVER LEAVE A CHLORINE SANITIZER IN CONTACT WITH STAINLESS STEEL SURFACES LONGER THAN 30 MINUTES LONGER CONTACT CAN CAUSE STAINING AND CORROSION i It is recommended that each piece of equipment be sanitized just before use j If there is difficulty removing mineral deposits or a film left by hard water or food residues clean the ket...

Page 19: ...nt If element is defective call Groen X Kettle continues heating after it reaches the desired temperature User a Thermostat dial setting Auth Service Rep Only b Thermostat circuit for short X c Thermostat operation The thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle X d Contactor to determine whether it is energized or stuck X Kettle s...

Page 20: ...4 Washer As Required 003243 42 Fittings Gauge Glass 002845 15 Screw Hex Head 13 NC X 1 005622 43 Rubber Gauge Glass Gasket 008917 16 Thermostat 012313 44 Washer With Item 42 Õ 17 Screw RHMS 6 32 NC X 012603 45 Hex Nut With Item 42 Õ 18 Knob Thermostat 002868 46 Glass Gauge 002987 19 Pilot Light 208 240V 016028 47 Rod Gauge Glass Guard 003127 Pilot Light 480V 002986 48 Nut Dome 10 24 NC 005470 20 B...

Page 21: ...OM TDB 7 21 For units manufactured before September 1 1998 ...

Page 22: ...3242 42 Fittings Gauge Glass 002845 Washer As Required 003243 43 Rubber Gauge Glass Gasket 008917 15 Screw Hex Head 13 NC X 1 005622 44 Washer With Item 42 Õ 16 Thermostat 012313 45 Hex Nut With Item 42 Õ 17 Screw RHMS 6 32 NC X 012603 46 Glass Gauge 002987 18 Knob Thermostat 002868 47 Rod Gauge Glass Guard 003127 19 Pilot Light 208 240V 016028 48 Nut Dome 10 24 NC 005470 Pilot Light 480V 002986 4...

Page 23: ...OM TDB 7 23 For units manufactured between September 1 1988 and July 1 1992 ...

Page 24: ...gs Gauge Glass 002845 14 Washer As Required 003242 43 Rubber Gauge Glass Gasket 008917 Washer As Required 003243 44 Washer With Item 42 Õ 15 Screw Hex Head 13 NC X 1 005622 45 Hex Nut With Item 42 Õ 16 Thermostat 012313 46 Glass Gauge 002987 17 Screw RHMS 6 32 NC X 012603 47 Rod Gauge Glass Guard 003127 18 Knob Thermostat 002868 48 Nut Dome 10 24 NC 005470 19 Pilot Light See table 49 Thermostat Hi...

Page 25: ...OM TDB 7 25 For units manufactured between July 1 1992 and February 6 1995 ...

Page 26: ...OM TDB 7 26 Replacement Kettle Body Parts List For units manufactured after Feb 6 1995 Date of manufacture stamped on National Board data plate ...

Page 27: ...OM TDB 7 27 Replacement Mechanical Parts List For units manufactured after Feb 6 1995 Date of manufacture stamped on National Board data plate ...

Page 28: ...OM TDB 7 28 Replacement Electrical Parts List For units manufactured after Feb 6 1995 Date of manufacture stamped on National Board data plate ...

Page 29: ...ressure Switch 096963 13 Bumper TDB 7 20 101560 43 Hex Reducing Bushing NPTx1 4 NPT 008739 13A Bumper TDB 7 40 003268 44 Elbow Assembly 101543 14 Base Assembly 054174 45 Bottom Cover Bracket 002916 15 Hex Nut 13 005705 46 Screw 6 32 X 3 8 LG Round Head 009697 16 Bolt 13 X 3 4 LG 005070 47 Thermostat Adapter 107172 17 Weldment Spacer 003146 48 Gasket Bottom Cover 007937 18 Sheet Metal Screw 8 Truss...

Page 30: ...OM TDB 7 30 Wiring Diagrams For units manufactured before September 1 1988 ...

Page 31: ...OM TDB 7 31 Wiring Diagrams For units manufactured before September 1 1988 ...

Page 32: ...OM TDB 7 32 Wiring Diagrams For units manufactured before September 1 1988 ...

Page 33: ...OM TDB 7 33 Wiring Diagrams For units manufactured after September 1 1988 and before June 1 1990 ...

Page 34: ...OM TDB 7 34 Wiring Diagrams For units manufactured after September 1 1988 and before June 1 1990 ...

Page 35: ...OM TDB 7 35 Wiring Diagrams For units manufactured after September 1 1988 and before June 1 1990 ...

Page 36: ...OM TDB 7 36 Wiring Diagrams For units manufactured after June 1 1990 and before July 1 1992 ...

Page 37: ...OM TDB 7 37 Wiring Diagrams For units manufactured after June 1 1990 and before February 6 1995 ...

Page 38: ...OM TDB 7 38 Wiring Diagrams For units manufactured after July 1 1992 and before February 6 1995 ...

Page 39: ...39 OM TDB 7 TDB 7 20 TDB 7 40 208 240 Volt 1 and 3 Phase Wiring Diagrams For units manufactured after Feb 6 1995 ...

Page 40: ...40 OM TDB 7 TDB 7 20 TDB 7 40 230 Volt 1 Phase and 400 Volt 3 Phase International Units Wiring Diagrams For units manufactured after Feb 6 1995 ...

Page 41: ...41 OM TDB 7 TDB 7 20 TDB 7 40 480 VOLT 1 3 PHASE Wiring Diagrams For units manufactured after Feb 6 1995 ...

Page 42: ...__________ Date Service Performed Performed By References KLENZADE SALES CENTER ECOLAB Inc 370 Wabasha St Paul Minnesota 55102 800 352 5326 or 612 293 2233 NATIONAL FIRE PROTECTION ASSOCIATION 60 Battery March Park Quincy Massachusetts 02269 NFPA 54 Installation of Gas Appliances Gas Piping NFPA 70 The National Electrical Code NATIONAL SANITATION FOUNDATION 3475 Plymouth Rd Ann Arbor Michigan 4810...

Page 43: ... portal transportation costs time mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent e...

Page 44: ...1055 Mendell David Drive Jackson MS 39212 Telephone 601 372 3903 Fax 601 373 9587 OM TDB 7 Revised 12 97 Part Number 121002 ...