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GROWSPAN

 ROUND PREMIUM HIGH TUNNELS

Revision date: 10.25.21

ASSEMBLING THE HIGH TUNNEL FRAME 

COMPONENTS
NOTE

: Assistance is required to assemble the high tunnel 

frame.

RAFTER ASSEMBLY

Gather the parts:
•  Rafter pipe #20R1601 
•  Rafter pipe #20R1602
•  Rafter pipe #166S027D
•  End clamps 
•  Tek screws 
•  Nut setter (3/8'' x 2-9/16 magnetic)

Rafter Assembly Procedure

Each rafter assembly consists of six (6) rafter sections: 

three (3) swaged sections, one (1) non-swaged (plain) 

section, and a pair of swaged extensions.
1.  Select the six (6) pipes needed to assemble a rafter 

and arrange these on a flat surface as shown below for 

assembly. 

2.  Slide the swaged portion of each rafter pipe into the 

plain end of the pipe as shown.

3.  With the main rafter pipes seated at each joint and the 

rafter positioned on a flat surface, secure each joint 

with a single self-tapping Tek screw.  

ATTENTION:

 Do not secure the drilled leg pipes until 

rafter is secured to the ground posts. This allows holes 

in rafter legs to be aligned with those in ground post. 

Install the screws so they will not touch the cover once 

it is installed. This is typically on the backside of the 

rafter, which will be the surface visible from the 

inside

 

of the high tunnel once the frame is assembled.

4.  Assemble rafters as described and continue with the 

additional steps to complete the assembly of the two 

(2) end rafters.

END RAFTER ASSEMBLY

In addition to the steps in the previous procedure, complete 

the following steps 

for the two (2) end rafters only

.

1.  Take one of the assembled rafters and place it on a flat 

surface.

2.  Slide three (3) end clamps onto the rafter in the 

locations noted below. (Do not secure the clamps to the 

rafter at this time. These clamps will be repositioned 

during the frame assembly when the purlins are 

added.) 

NOTE:

 Position all clamps as shown. Use a piece of 

duct tape (if desired) to keep each clamp from sliding 

when the rafter is lifted into position.  

 

View of the end rafter and clamps as shown from the 

outside

 when the frame is assembled.

3.  Repeat the same procedure for the final end rafter.
4.  Continue with the 

Frame Assembly

 instructions that 

follow. 

(#20R1601)

(#20R1602)

(#166S027D)

Tek screw

Summary of Contents for PB01670R4

Page 1: ...hoto may show a different but similar model STK DIMENSIONS PB01670R4 20 W x 12 H x 24 L PB01675R4 20 W x 12 H x 36 L PB01685R4 20 W x 12 H x 72 L 2021 GrowSpan All Rights Reserved Reproduction is proh...

Page 2: ...manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and pre...

Page 3: ...in cover if equipped This applies to fabric covers that stretch over the frame assembly Your shelter may include roof panels or side panels or both 11 Read the Care and Maintenance information at the...

Page 4: ...ed for buildings with roll up sides Materials for baseboards and ribbon boards are not included and are supplied by customer ATTENTION Fasteners to secure boards to building frame are included Recomme...

Page 5: ...after Sections 102569 Bearing 102717 Gearbox Drive 102198 U Channel Spring 102197 Poly Latch U Channel 102570 Aluminum Channel Zippered End Panel 102675 Ground Post FRAME ASSEMBLY NOTE During the asse...

Page 6: ...ps cross connectors and purlins Round Premium High Tunnel OVERVIEW This section is an overview of the process for assembling your high tunnel For details please see section Assembling the High Tunnel...

Page 7: ...re driving the remaining posts to the required height 8 After all corner posts are accurately installed tie a string line between the tops of the corner ground posts on the same side of the shelter Th...

Page 8: ...e aligned with those in ground post Install the screws so they will not touch the cover once it is installed This is typically on the backside of the rafter which will be the surface visible from the...

Page 9: ...d Secure all purlin splices using Tek screws See Step 10 NOTE Each purlin assembly consists of 1 315 x 75 131S075 swaged pipes number is determined by shelter length and one 1 1 315 x 73 5 131P0735 pl...

Page 10: ...ed plastic lumber supplied by customer Recommended 2 x 6 1 4 x 4 carriage bolts and nuts may not work for baseboards with a thickness greater than 1 1 2 NOTE The following procedure describes one way...

Page 11: ...IN COVER INSTALLATION After the end panels are installed install the main cover The steps to install the main cover include 1 Attach poly latch U Channel 102197 along the high tunnel sides and tops of...

Page 12: ...as it is attached The U Channel runs from the poly latch U Channel attached to one side of the frame to the U Channel attached to the other side of the frame 5 Repeat the steps to attach the U Channel...

Page 13: ...sembled frame 1 Locate four 4 pieces of 102197 single u channel additional 102198A spring wire and the 108654 roll of 6 mil film 2 At one corner cut and attach the 102197 u channel to the end rafter a...

Page 14: ...ble u channel INSTALL CORNER BAFFLES continued 4 Take the 108654 roll of 6 mil film and cut a piece to cover the end bay opening framed by the single u channel Roll out the film and measure length to...

Page 15: ...el and lifts may be needed Shelter shown above may be a different length than actual shelter 4 Once the main cover is in place and centered on the frame begin at the peak of one end rafter and install...

Page 16: ...uring the first side move to the remaining side and secure it in place IMPORTANT DO NOT REMOVE TOO MUCH OF THE EXCESS COVER MATERIAL AT EACH END Some excess main cover material the material that exten...

Page 17: ...wist of the Wrist assembly and attach it to the frame and the roll up side 4 Install the Anti Billow Rope system 5 Test the operation of the roll up side 4 Place the assembled conduit at the base of t...

Page 18: ...he Wrist assembly will be located NOTE Verify that the lower end of the channel is slightly off the ground to allow it to move freely when the panel is rolled up and down 5 Secure the upper end of the...

Page 19: ...m channel from the ground end This is the free end of the channel 13 Roll the cover conduit up to the Twist of the Wrist assembly 14 Attach the conduit to the square shaft of the assembly by inserting...

Page 20: ...the number of anti billow ropes for each side using the Side Profile diagram in the Quick Start section for your frame length 2 Attach the 117063 rope hooks using wood screws for wood and Tek screws f...

Page 21: ...anytime Remove debris and objects that may accumulate on the cover Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not dama...

Page 22: ...TUNNELS Revision date 10 25 21 QUICK START GUIDE 20 Wide Round Premium High Tunnel Frame shown may differ in length from actual frame Height 20 0 5 8 12 3 5 16 Width 2 3 Sidewall Height Grid Represen...

Page 23: ...SPAN ROUND PREMIUM HIGH TUNNELS Revision date 10 25 21 FRONT PROFILE 102675 102675 End 102856 Middle 102548 End 102856 Middle 102548 End 102856 Middle 102548 20R1601 20R1601 20R1601 20R1602 166S027D 1...

Page 24: ...nter to center ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTALL THE ANTI BILLOW ROPE IN SHORT LENGTHS ALONG EACH SIDE OF THE FRAME DO NOT INSTALL AS A SINGLE LENGTH TIED AT EACH END DOING SO WI...

Page 25: ...s and thirteen 13 117063 EZ Snap Rope Clips per side Circled point shows the end of each rope and the location of two 2 117063 EZ Snap Rope Clips ATTENTION TO PREVENT DAMAGE AND POSSIBLE INJURY INSTAL...

Page 26: ...i billow ropes and twenty three 23 117063 EZ Snap Rope Clips per side Circled point shows the end of each rope and the location of two 2 117063 EZ Snap Rope Clips ATTENTION TO PREVENT DAMAGE AND POSSI...

Page 27: ...LS Revision date 10 25 21 End Rafter Purlin Connection View 1 Mid Rafter Purlin Connection View 2 CONNECTIONS AND DETAILS 102548 Purlin Rafter View 2 Mid Rafter Purlin Connection Rafter Purlin 102856...

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