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GROWSPAN

 ROUND PRO GREENHOUSES AND SYSTEMS

4

Revision date: 01.23.19

SPECIAL NOTE: Baseboards for Frame

These instructions describe installing a baseboard 

(recommended) at ground level along each side of the 

frame. The baseboard runs from the front to the back of the 

frame. 

This baseboard is 

not included

 with the shipment and must 

be supplied by the customer. Treated or recycled plastic 

lumber works well for a baseboard.

Use the included 1/4" x 4" (FAH009B) carriage bolts 

and the 1/4" zinc nuts (FALB01B) to attach a customer-

supplied baseboard. Depending on the dimensions of the 

baseboard, alternative customer-supplied fasteners may be 

needed. 

During the installation, align the baseboard with the 

center of the end rafter. Do not allow the baseboard to 

extend beyond the end rafters at either end of the frame.

 

Doing so will interfere with the installation of the end wall 

polycarbonate panels.

The baseboard, when installed properly, helps prevent the 

ground posts from sinking into the ground when anchored. 

Depending on the building, it also provides a surface to 

attach struts or other building components. Consult these 

instructions or contact Customer Service for additional 

information regarding baseboards.

REQUIRED TOOLS

The following list identifies the main tools needed to  

assemble the shelter. Additional tools and supports may be 

needed.
•  Tape measure or measuring device
•  Marker to mark locations on the pipes
•  Variable speed clutched drill driver (cordless with 

extra batteries works best) 

•  Saw to cut metal and polycarbonate panels
•  Wrenches and impact socket set, or an adjustable 

wrench

•  Scissors, utility knife, or tin snips
•  Hammers, rubber mallet, and gloves
•  Flat bar or putty knives for panel installation
•  Drill bit set that includes a 5/16" bit
•  Chalk line
•  Caulk gun to apply sealant
•  Adjustable pliers and self-locking pliers
•  Ladders, work platforms, and other machinery for lifting  

designed to work safely at the height of the building

•  Rope for temporary rafter bracing during frame 

assembly

ASSEMBLY NOTE:

 Install Tek screws using a clutched 

drill driver running approximately 750 RPM while applying 

approximately 50 lbs of force. 

Do not use an impact driver to install Tek screws!

UNPACK AND IDENTIFY PARTS

The following steps will ensure that you have all the  

necessary parts 

before

 you begin to assemble the shelter 

frame.
1.  Unpack the contents of the shipment and place where  

you can easily inventory the parts. Refer to the Bill of  

Materials/Spec Sheets.

2.  Verify that all parts listed on the Bill of Materials/Spec  

Sheets are present. If anything is missing or you have  

questions, consult the Pictorial Parts Guide and all  

diagrams for clarification, or contact Customer Service.

 

NOTE:

 At this time, you do not need to open the plastic  

 

bags containing smaller parts such as fasteners or  

 

washers (if equipped).

ANTI-BILLOW ROPE INSTALLATION

TO PREVENT DAMAGE AND POSSIBLE INJURY, 

INSTALL THE ANTI-BILLOW ROPES IN SHORT 

LENGTHS ALONG EACH SIDE OF THE FRAME. 

DO NOT INSTALL AS A SINGLE LENGTH TIED AT 

EACH END OF THE BUILDING. DOING SO WILL 

RESULT IN A LOOSE SIDE PANEL IF THE SINGLE 

ROPE BREAKS DURING STRONG WINDS.

Dotted line represents the anti-billow rope. The circles 

identify the ends of ROPE #1.

ROPE

#1

ROPE

#2

Summary of Contents for Round Pro

Page 1: ...20 W x 10 7 H x 20 L 104854 20 W x 10 7 H x 24 L 104855 20 W x 10 7 H x 36 L 104856 20 W x 10 7 H x 48 L 2019 GrowSpan All Rights Reserved Reproduction is prohibited without permission Photo may show...

Page 2: ...u determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or ancho...

Page 3: ...ladding and door 12 Install roof cladding 13 Read the care and maintenance information in next column 14 Complete and return all warranty documents as instructed SHELTER CARE AND MAINTENANCE Proper ca...

Page 4: ...tal and polycarbonate panels Wrenches and impact socket set or an adjustable wrench Scissors utility knife or tin snips Hammers rubber mallet and gloves Flat bar or putty knives for panel installation...

Page 5: ...l Spring CC6212 Fabric Clip FA4482B Tek Screw QH1402 Band Clamp 102548 Cross Connector 104074 Square to Round Tube Connect Bracket 102856 End Clamp FAH009B FALB01B Carriage Bolt Hex Nut 103496 Gearbox...

Page 6: ...does not allow channel side out installation Use the diagrams on this page to install H channel with flat side facing out ATTENTION Use only 1 1 2 Tek screws to attach H channel to building frame Do...

Page 7: ...oss connectors and purlins Ground Post Purlins Frame shown may differ slightly from actual frame Strut GrowSpan Round Pro Greenhouses and Systems OVERVIEW This section describes assembling your greenh...

Page 8: ...st 6 Repeat the same step for the last corner post NOTE The distance measured diagonally between corner posts must be equal for the building to be square 7 Check all dimensions and adjust if needed be...

Page 9: ...assemble the first end rafter and arrange on a level surface 2 Slide three 3 end purlin clamps over the rafter pipes 20R1601D 20R1601 20R1602 NOTE Consult the Front Profile diagram in the Quick Start...

Page 10: ...rafters do not use end clamps Instead cross connectors are attached during the frame assembly 2 Insert the swaged ends of the rafter pipes into the plain ends of the pipes and secure each joint with...

Page 11: ...ground posts Brace the rafter in place to keep it straight Depending on the frame size a lift and additional assistants may be needed Consult Quick Start section for details Rafter shown differs in d...

Page 12: ...fter 13 Repeat steps to add purlin pipe 131S075 and cross connectors to secure interior rafter to frame assembly 7 Tighten the end clamp and secure it to the rafter with a Tek screw Secure purlin pipe...

Page 13: ...erify you have correctly assembled purlins using correct pipes before cutting any pipe to length Review Side Profile diagram for you building in Quick Start section 20 Return to each pipe splice of ea...

Page 14: ...section for additional details 2 Attach strut upper end to end rafter band clamp Install clamp if needed Adjust strut position so lower end of strut reaches band clamp on second rafter Install that b...

Page 15: ...showing polycarbonate panel locations and locations of aluminum trim and profile before repositioning any end wall vertical DO NOT MOVE END WALL VERTICALS USED AT THE SEAM OF TWO 2 POLYCARBONATE PANEL...

Page 16: ...mark length determined in Step 9 above and subtract amount needed to account for square to round tube connect bracket which is attached to top of frame tube See diagram that follows 12 Select a square...

Page 17: ...Center of Door Frame Tube 17 Using a level or other means plumb one door frame tube and tighten band clamp bolt to secure 18 Choose square tube for header and cut swaged end to proper length for widt...

Page 18: ...ll screws bolts and clamps so they will not damage the end wall panels when panels are attached to the end wall frame End Rafter 27 Verify vertical frame member is plumb and use short Tek screws to se...

Page 19: ...o required lengths and attach to construct base tube 2 Attach vertical frame supports at top and bottom as previously described 3 Continue by installing end panels TAPE SHARP EDGES AND CONNECTORS Afte...

Page 20: ...fter removing protective film if needed ATTENTION Remove protective film from panels before installation Do not allow film to remain intact and in direct sunlight doing so will make film difficult if...

Page 21: ...stalled and cut to fit then apply foil tape to seal open cells at top as described above Flashing is installed after panel installation is complete ATTENTION Remove protective film from panels before...

Page 22: ...Diagram shows basic panel installation and fasteners used to secure polycarbonate panels Install H channel with flat side out Complete these general steps to install end panels 1 Consult panel locatio...

Page 23: ...along remaining side of door B Install 104213 u profile to finish bottom edge of panels at base tube B A END PANEL INSTALLATION continued 6 Continue to prepare and install panels and aluminum profile...

Page 24: ...e of lower panels if this is not completed yet 10 Apply foil tape DH8007 to cover open cells of all panels along radius of end rafter See arrows below END PANEL INSTALLATION continued 11 Repeat proced...

Page 25: ...25 GROWSPAN ROUND PRO GREENHOUSES AND SYSTEMS Revision date 01 23 19 Reserved for Customer Notes...

Page 26: ...USES AND SYSTEMS 26 Revision date 01 23 19 QUICK START GUIDE 20 Round Pro Greenhouse 20 0 5 8 Width 10 3 5 16 Height Grid Represents 12 Squares FRONT Ground Level Frame shown may differ in length from...

Page 27: ...27 GROWSPAN ROUND PRO GREENHOUSES AND SYSTEMS Revision date 01 23 19 FRONT PROFILE 102675 1 90 Ground Post 102675 1 90 Ground Post 20R1601D 20R1601D 20R1602 20R1601 Ground Level...

Page 28: ...OUND PRO GREENHOUSES AND SYSTEMS 28 Revision date 01 23 19 SIDE PROFILE 104853 20 0 Length Purlin Run 3 131S075 1 131P0255 4 0 on center Rafter Spacing center to center Customer Supplied Baseboard Gro...

Page 29: ...N ROUND PRO GREENHOUSES AND SYSTEMS Revision date 01 23 19 SIDE PROFILE 104854 24 0 Length Purlin Run 3 131S075 1 131P0735 4 0 on center Rafter Spacing center to center Customer Supplied Baseboard Gro...

Page 30: ...OUND PRO GREENHOUSES AND SYSTEMS 30 Revision date 01 23 19 SIDE PROFILE 104855 Purlin Run 5 131S075 1 131P0735 36 0 Length 4 0 on center Rafter Spacing center to center Customer Supplied Baseboard Gro...

Page 31: ...N ROUND PRO GREENHOUSES AND SYSTEMS Revision date 01 23 19 SIDE PROFILE 104856 Purlin Run 7 131S075 1 131P0735 4 0 on center Rafter Spacing 48 0 Length center to center Customer Supplied Baseboard Gro...

Page 32: ...MS 32 Revision date 01 23 19 CONNECTIONS Endwall Baserail Connection View 3 Vertical Horizontal Connection View 4 Endwall Rafter Connection View 5 Purlin End Rafter Connection View 1 Purlin Mid Rafter...

Page 33: ...ter Connection 102856 1 66 Purlin End Connector Rafter Purlin 102548 1 66 Cross Connector Rafter Purlin Horizontal Rail QH1330 Endwall 104624 1 Way Connector Baserail Endwall View 3 Endwall Baserail C...

Page 34: ...M FRONT VIEW 92 1 4 INSIDE DIM 98 1 4 C L C L 22 7 8 C L C L 22 7 8 C L C L 48 C L C L 25 C L C L NOTE COLUMNS NOT DIMENIONED HAVE A NON CRITICAL PLACEMENT AND ARE USED FOR POLYCARBONATE SUPPORT ALL E...

Page 35: ...RAME DIAGRAM BACK VIEW 22 7 8 C L C L 22 7 8 C L C L 48 C L C L 25 C L C L 25 C L C L NOTE COLUMNS NOT DIMENIONED HAVE A NON CRITICAL PLACEMENT AND ARE USED FOR POLYCARBONATE SUPPORT ALL END FRAMING T...

Page 36: ...does not allow channel side out installation Use the diagrams on this page to install H channel with flat side facing out ATTENTION Use only 1 1 2 Tek screws to attach H channel to building frame Do...

Page 37: ...OLY 4 X 8 POLY ONE HALF 4 X 8 POLY ONE HALF 4 X 8 POLY 6 X 10 POLY 6 X 10 POLY 4 X 8 POLY EXCESS TRIMMED AND USED HERE H CHANNEL U CHANNEL NOTE INSTALL UV PROTECTED SIDE OF PANEL TO THE OUTSIDE Ground...

Page 38: ...01 23 19 POLYCARBONATE PANELS BACK VIEW 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY 4 X 8 POLY 6 X 10 POLY 6 X 10 POLY 4 X 8 POLY EXCESS TRIMMED AND USED HERE H CHANNEL NOTE INSTALL UV PROTECTED SIDE OF PANEL TO...

Page 39: ...39 GROWSPAN ROUND PRO GREENHOUSES AND SYSTEMS Revision date 01 23 19 Space below is reserved for customer notes...

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