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English (GB)

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2. Safety

This manual contains general instructions that must be observed 
during installation, operation and maintenance of the pump. This 
manual must therefore be read by the installation engineer and 
the relevant qualified personnel/operators prior to installation and 
start-up, and must be available at the installation location of the 
pump at all times.
It is not only the general safety instructions given in this "Safety" 
section that must be observed, but also all the specific safety 
instructions given in other sections.

2.1 Identification of safety instructions in this manual

If the safety instructions or other advice in this manual are not 
observed, it may result in personal injury or malfunction and 
damage to the pump. The safety instructions and other advice are 
identified by the following symbols:

Information provided directly on the pump, e.g. labelling of fluid 
connections, must be observed and must be maintained in a 
readable condition at all times.

2.2 Qualification and training of personnel

The personnel responsible for the operation, maintenance, 
inspection and installation must be appropriately qualified for 
these tasks. Areas of responsibility, levels of authority and the 
supervision of the personnel must be precisely defined by the 
operator.
If the personnel do not have the necessary knowledge, the 
necessary training and instruction must be given. If necessary, 
training can be performed by the manufacturer/supplier at the 
request of the operator of the pump. It is the responsibility of the 
operator to make sure that the contents of this manual are 
understood by the personnel.

2.3 Risks when safety instructions are not observed

Non-observance of the safety instructions may have dangerous 
consequences for the personnel, the environment and the pump. 
If the safety instructions are not observed, all rights to claims for 
damages may be lost.
Non-observance of the safety instructions may lead to the 
following hazards:
• failure of important functions of the pump/system
• failure of specified methods for maintenance
• harm to humans from exposure to electrical, mechanical and 

chemical influences

• damage to the environment from leakage of harmful 

substances.

2.4 Safety-conscious working

The safety instructions in this manual, applicable national health 
and safety regulations and any operator internal working, 
operating and safety regulations must be observed.

2.5 Safety instructions for the operator/user

Hazardous hot or cold parts on the pump must be protected to 
prevent accidental contact.
Leakages of dangerous substances (e.g. hot, toxic) must be 
disposed of in a way that is not harmful to the personnel or the 
environment. Legal regulations must be observed.
Damage caused by electrical energy must be prevented (for more 
details, see for example the regulations of the VDE and the local 
electricity supply company).

2.6 Safety instructions for maintenance, inspection 

and installation work

The operator must ensure that all maintenance, inspection and 
installation work is carried out by authorised and qualified 
personnel, who have been adequately trained by reading this 
manual.
All work on the pump should only be carried out when the pump is 
stopped. The procedure described in this manual for stopping the 
pump must be observed.
Pumps or pump units which are used for media that are harmful 
to health must be decontaminated.
All safety and protective equipment must be immediately 
restarted or put into operation once work is complete.
Observe the points described in the initial start-up section prior to 
subsequent start-up.

2.7 Unauthorised modification and manufacture of 

spare parts

Modification or changes to the pump are only permitted following 
agreement with the manufacturer. Original spare parts and 
accessories authorised by the manufacturer are safe to use. 
Using other parts can result in liability for any resulting 
consequences.

2.8 Improper operating methods

The operational safety of the supplied pump is only ensured if it is 
used in accordance with section 

3. Technical data

. The specified 

limit values must under no circumstances be exceeded.

2.9 Safety of the system in the event of a failure in the 

dosing system

DMX 227 dosing pumps are designed according to the latest 
technologies and are carefully manufactured and tested. 
However, a failure may occur in the dosing system. Systems in 
which dosing pumps are installed must be designed in such a 
way that the safety of the entire system is still ensured following a 
failure of the dosing pump. Provide the relevant monitoring and 
control functions for this.

Warning
If these safety instructions are not observed, it may 
result in personal injury.

Caution

If these safety instructions are not observed, it may 
result in malfunction or damage to the equipment.

Note

Notes or instructions that make the job easier and 
ensure safe operation.

Warning
Electrical connections must only be carried out by 
qualified personnel!
The pump housing must only be opened by 
personnel authorised by Grundfos!

Summary of Contents for DMX 227

Page 1: ...DMX 227 Dosing pump Installation and operating instructions GRUNDFOS INSTRUCTIONS Further languages http net grundfos com qr i 99559294 ...

Page 2: ...ty of the system in the event of a failure in the dosing system 3 3 Technical data 4 3 1 Identification 4 3 2 Pump types 5 3 3 Pump performance 5 3 4 Suction heights 6 3 5 Ambient and operating conditions 6 3 6 Dosing medium 6 3 7 Electrical data 6 3 8 Materials 6 3 9 Weights 6 3 10 Dimensional sketches 7 4 Transport and storage 9 4 1 Delivery 9 4 2 Intermediate storage 9 4 3 Unpacking 9 4 4 Retur...

Page 3: ... 5 Safety instructions for the operator user Hazardous hot or cold parts on the pump must be protected to prevent accidental contact Leakages of dangerous substances e g hot toxic must be disposed of in a way that is not harmful to the personnel or the environment Legal regulations must be observed Damage caused by electrical energy must be prevented for more details see for example the regulation...

Page 4: ...rial DMX 1120 5D D PVC V PVC X E2RRXE0AG SS Stainless steel 1 4401 EN 10027 2 316 AISI PP Polypropylene PVC Polyvinyl chloride Terminal box position also VFD postion DMX 1120 5D D PVC V PVC X E2RRXE0AG X Oposite side of dosing head 3 o clock Supply voltage DMX 1120 5D D PVC V PVC X E2RRXE0AG E 3AC 230 400 V 50 Hz 460 V 60 Hz IE3 motors 0 75 kW F Without motor NEMA flange 0 Without motor IEC flange...

Page 5: ...motor Maximum counterpressure Operation with frequency converter Pump type Dosing head size Motor Stroke volume ml Single pump kW Double pump kW DMX 860 5 1 1 5 2 2 256 DMX 1120 5 1 1 5 2 2 256 DMX 1520 3 2 1 5 2 2 457 DMX 2000 3 2 1 5 2 2 457 Pump type p max 50 Hz 60 Hz 100 Hz Q Max stroke rate Q Max stroke rate Q Max stroke rate Single pump bar psi l h n min l h gal h n min l h gal h n min DMX 8...

Page 6: ...on abrasive media Newtonian liquids temperature of 20 C standard pump version 3 7 Electrical data 3 7 1 Enclosure class The enclosure class depends on the motor variant selected see motor nameplate The specified enclosure class can only be ensured if the power supply cable is connected with the same degree of protection 3 7 2 Motor Version see motor and pump nameplates 3 8 Materials Pump Pump hous...

Page 7: ... N J D5 All 170 24 5 9 5 241 128 5 290 194 5 25 185 Pump type Pump connection size D1 A B D E K S1 D4 DMX 860 5 DN65 567 555 281 446 185 95 145 ANSI 2 1 2 567 555 281 446 185 95 140 DMX 1120 5 DN65 567 555 281 446 185 95 145 ANSI 2 1 2 567 555 281 446 185 95 140 DMX 1520 3 DN65 580 605 291 468 201 106 145 ANSI 2 1 2 580 605 291 468 201 106 140 DMX 2000 3 DN65 580 605 291 468 201 106 145 ANSI 2 1 2...

Page 8: ...0 24 5 9 5 333 128 5 382 194 5 25 185 Pump type Pump connection size D1 A B D E K S1 D4 DMX 860 5D DN65 880 555 281 446 185 95 145 ANSI 2 1 2 880 555 281 446 185 95 140 DMX 1120 5D DN65 880 555 281 446 185 95 145 ANSI 2 1 2 880 555 281 446 185 95 140 DMX 1520 3D DN65 910 605 291 468 201 106 145 ANSI 2 1 2 910 605 291 468 201 106 140 DMX 2000 3D DN65 910 605 291 468 201 106 145 ANSI 2 1 2 910 605 2...

Page 9: ...dfos is requested to service the pump it must be ensured that the pump is free from substances that can be injurious to health or toxic If the pump has been used for such substances the pump must be cleaned before it is returned If proper cleaning is not possible all relevant information about the chemical must be provided If the above is not fulfilled Grundfos can refuse to accept the pump for se...

Page 10: ...line up towards the suction valve Avoid loops which may cause air bubbles Fig 4 Installation of suction line For non degassing media with a viscosity similar to water the pump can be mounted on the tank observe the maximum suction height Flooded suction preferred For media with a tendency to sedimentation install the suction line with filter 13i so that the suction valve remains a few millimetres ...

Page 11: ...9 Installation with pressure loading valve To avoid the siphon effect install a pressure loading valve 7i in the discharge line and if necessary a solenoid valve 14i in the suction line Fig 10 Installation to avoid the siphon effect 5 3 Mounting Mount the pump horizontally on the tank or on a console using four M8 screws 5 4 Pipe lines 5 4 1 General TM03 6300 4506 TM03 6301 4506 TM03 6302 4506 TM0...

Page 12: ...the dosing pump If the total of the counterpressure and the static difference in height between the suction valve and the dosing point is less than 10 mWC a pressure loading valve must be installed directly upstream of the dosing point Caution To protect the dosing pump against excessive pressure build up install a relief valve in the discharge line Make sure that the valves are seated correctly p...

Page 13: ... 8 1 Description of the pump Fig 12 DMX 227 Functional principle Oscillating positive displacement pump with electric drive mechanical diaphragm deflection and constant stroke length Following reduction of the motor speed by a worm gear the rotation of the drive is converted into the suction and compression movement of the diaphragm by means of an eccentric and tappet A defined volume stroke volum...

Page 14: ...ts can for instance be used to trigger an alarm device or to switch off the pump Fig 14 Diaphragm leakage sensor 9 1 4 Electrical connection of the electronics To ensure electromagnetic compatibility EMC the input cables and current output cables must be screened 1 Connect the screen at one end to PE Refer to the connection diagram 2 Route input cables current output cables and power supply cables...

Page 15: ... sensor is ready for start up Fig 17 Screwing the sensor into the dosing head Note The relay output connection depends on the application and the connected actuators Current up to Capacitor C Resistor R 60 mA 10 μF 275 V 390 Ω 2 W 70 mA 47 μF 275 V 22 Ω 2 W 150 mA 100 μF 275 V 47 Ω 2 W 1 0 A 220 μF 275 V 47 Ω 2 W TM03 7209 4513 Caution Provide relay outputs on site with an appropriate back up fuse...

Page 16: ... valves and replace if necessary with stainless steel valves inner valve parts At least every 12 months or after 3 000 operating hours In the event of a fault Caution Carry out a functional check before start up Warning Do not open the electronics or sensor Repairs must only be carried out by authorised and qualified personnel Warning Do not open the electronics or sensor Repairs must only be carr...

Page 17: ...f necessary 4 Re assemble the valve according to the exploded view below 5 Refit the valve Fig 18 Exploded view of the valves Caution If possible rinse the dosing head e g by supplying it with water TM03 6441 4506 6 x 8 7 6 11 9 13 10 14 4 1 2 11 15 12 3 Pos Components 1 Supporting ring 2 Valve housing 3 Valve seat 4 Valve disk 6 Double end stud 7 Washer 8 Cap nut 9 Valve housing 10 Flange 11 O ri...

Page 18: ...crews Maximum torque 70 80 Nm 8 Deaerate and start the dosing pump Fig 19 Replacing the diaphragm Grundfos gear oil Alternative special oil for DHG 68 Note If possible rinse the dosing head e g by supplying it with water TM03 7189 4506 Pos Components 1 Diaphragm 2 Dosing head screws 3 Dosing head 4 Retaining ring 5 Shim ring 6 Supporting ring 7 Lip seal Caution After initial start up and after eac...

Page 19: ... valve covered by sediment Suspend the suction line from a higher position e Crystalline deposits in the valves Clean the valves f Diaphragm broken or diaphragm tappet torn out Replace the diaphragm g Dosing tank is empty Change the tank 3 Dosing pump does not dose a Air in the suction line and dosing head Wait until the pump has deaerated b Viscosity or density of medium too high Check the instal...

Page 20: ... 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 5bar p 2bar p 5 bar p 2 bar 0 500 1000 1500 2000 2500 3000 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 5bar p 2bar p 5 bar p 2 bar 0 500 1 000 1 500 2 000 2 500 3 000 3 500 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 3bar p 3 bar 0 500 1 000 1 500 2 000 2 500 3 000 3 500 4 000 4 500 0 10 20 30 40 50 60 70 80 90 100 f Hz Q l h p 3bar p 3 bar ...

Page 21: ...________________ see pump nameplate Fault description Please make a circle around the damaged part In the case of an electrical or functional fault please mark the cabinet Please give a short description of the fault _______________________________________________________________________________ _______________________________________________________________________________ _______________________...

Page 22: ...22 ...

Page 23: ...so 4 I 20060 Truccazzano Milano Tel 39 02 95838112 Telefax 39 02 95309290 95838461 Japan GRUNDFOS Pumps K K 1 2 3 Shin Miyakoda Kita ku Hamamatsu 431 2103 Japan Phone 81 53 428 4760 Telefax 81 53 428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa ...

Page 24: ...isplayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2019 Grundfos Holding A S all rights reserved www grundfos com ...

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