background image

Note that the curves are examples and cannot be used for
readings.

IEC trip curves

0.0

1

5

10

10

50

100

100

500

1000

1000

5000

10000

 

2
3
4

1

A

170

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

2.25

X

Y

TM072668

Pos. 

Description 

Y

Time [s] 

X

x I

rated

 

A

Class "p"

1

Class 30

1

Class 20

3

Class 10

4

Class 5

Example:

1.

Set the IEC trip class to class 20. 

2.

Set the overload limit to 10 A. The rated motor current is stated
on the nameplate.

At a motor current of 22.5 A (10 x 2.25), a pump is to cut out after
approx. 170 seconds. In addition to IEC trip curves, a fixed 4 x
I

rated

 in 2 seconds is implemented to protect especially small motors

from overheating (see grey area on drawing).

Contactor Current Protection (CCP)

In addition to the IEC trip class, a Contactor Current Protection
(CCP) trip class is implemented to protect the internal contactors in
the product from overheating.

10000

1000

100

10

1

0.1

10

20

30

40

50

60

70

80

Y

5

4

3

2

6

X

1

TM072272

Pos. 

Description 

Y

Trip time [s]

X

Current [A]

1

CCP

2

Class 30

Pos. 

Description 

3

Class 20

4

Class 10

5

Class 5

6

CCP + Class 20

Full-load current is set to 10 [A] and trip class 20 is selected.

Motor overload. When the motor is overloaded with 15 [A], it
will take ~800 seconds to trip the motor protection when trip
class 20 is selected.

The pump is blocked. If the pump is blocked and the motor has
a locked-rotor current specified to 65 [A], it will take
approximately 1 second to trip the motor protection due to the
contactor-current protection.

The contactor is worn out

LC 231 has a wear-out counter for the contactor(s) which are based
on the actual current when the motor is switched off by the
protection function.
When 90 % of the estimated wear-out for the contactor is reached,
the warning code 220 appears on the operating panel. In Grundfos
GO Remote, the warning 

Contactor wear out

 appears.

When 100 % of the estimated wear-out for the contactor is reached,
the alarm code 220 

Contactor wear out

 appears on the operating

panel and the controller will not be able to start the pumps.

The pump is blocked

To prevent that the contactor gets worn out too fast if the pump is
blocked, a maximum number of restarts are allowed by the
controller. 

Maximum number of blocked motor restart

 can be set

from 1 to 3 via Grundfos GO Remote. Tripped by the CCP-curve.
The alarm code 51 appears on the operating panel. In Grundfos GO
Remote, the alarm 

Blocked

 appears.

If the motor has reached the maximum numbers of restarts, 1 to 3
times, due to a blocked motor, it is possible to reset the failure up to
3 times manually. After that LC 231 will wait 24 hours before trying
to restart the motor again. Alternatively, switch off the main power
supply to LC 231 for a minimum of 30 seconds to clear the alarms. 
A blockage alarm is typically triggered when the motor starts and in-
rush current trips the motor. The maximum allowed blockage
situations are limited to 6 times during a 24-hour period. If
the 

Maximum number of blocked motor restart

 is set to 3, the

control unit tries to restart the motor 3 times before a manual reset
is needed. If it occurs 3 times again after the reset, the control unit
has reached the maximum number of blockages.

Related information

6.17.4 Setting the motor protection with Grundfos GO Remote 

6.18 Alarm reset

6.18.1 Resetting alarms and warnings manually with Grundfos

GO Remote

1.

Go to 

Alarms and warnings

.

2.

Press 

Reset alarm

.

All current alarms and warnings have been reset. However, if
the fault causing the alarm or warning has not been removed,
the alarm or warning will appear again.

3.

If you want to delete all alarms and warnings from the history
log, press 

Show log

 > 

Reset alarm and warning logs

.

6.18.2 Setting the automatic alarm reset with Grundfos GO

Remote

1.

Go to 

Settings

 > 

Automatic alarm reset

.

18

English (GB)

Summary of Contents for LC 231

Page 1: ...LC 231 Dual pump unit Installation and operating instructions LC 231 dual pump unit Installation and operating instructions Other languages http net grundfos com qr i 99480674 GRUNDFOS INSTRUCTIONS...

Page 2: ......

Page 3: ...Magyar HU Telep t si s zemeltet si utas t s 243 Italiano IT Istruzioni di installazione e funzionamento 264 Lietuvi kai LT rengimo ir naudojimo instrukcija 286 Latvie u LV Uzst d anas un ekspluat cija...

Page 4: ...499 CN 522 AR 541 4 LC 231 Table of contents...

Page 5: ...e product 20 8 1 Overview of alarm and warning codes 20 8 2 Code 2 Power phase missing 20 8 3 Code 4 Too many motor restarts 21 8 4 Code 9 Power phase sequence wrong 21 8 5 Code 12 Service needed 21 8...

Page 6: ...Connecting the pump supply and power supply 2 2 2 Removing the front cover The front cover must be removed to make any connections or to install the Communication Interface Module CIM Use an antistati...

Page 7: ...nnections Use an antistatic service kit when handling electronic components This prevents static electricity from damaging the components 1 Loosen the screws and remove the front cover Be careful not...

Page 8: ...s Do not add additional components other than those illustrated on the wiring diagram Do not use unused pin holes for other connections All cable glands and plugs must be mounted after the installatio...

Page 9: ...L2 L3 L1 PE N N N L2 L3 L1 N B A B A PE PE PE PTC1 PTC2 T2 T3 T1 T2 T3 T1 M1 M2 TM070126 Three phase connections for two pumps L2 L3 L1 PE N N L2 L3 L1 B A B A PE PE PE PTC1 PTC2 T2 T3 T1 T2 T3 T1 M1...

Page 10: ...vel 1 Loosen the screws and remove the front cover Be careful not to damage the cable between the front cover and the back cover 2 Lead the wires through one of the cable glands 3 Depending on the typ...

Page 11: ...ter level 8 25 Code 205 Level switch inconsistency 3 7 Testing the product When you have made all the electrical installations and completed the startup wizard you can test the system For emptying app...

Page 12: ...ill 1 2 3 4 5 TM0713351 Designation Description 1 High level 2 Stop level 3 Start level P1 start level for pump 1 4 Start level P2 start level for pump 2 5 Dry running level In the filling application...

Page 13: ...t 5 Version number and material number 6 Production code year and week 7 Serial number 8 IC only for UL variants 9 FCC text only for UL variants 10 FCC ID only for UL variants 11 Factory code 12 IP cl...

Page 14: ...ements to avoid malfunction 6 1 Setting the application type with Grundfos GO Remote 1 Go to Settings Level control Application type 2 Select the type Empty Fill Related information 3 3 Startup wizard...

Page 15: ...artly empty the pit The after run delay should be set so that the pump stops at the normal stop level to avoid dry running In case of an error the product reports error 165 Signal fault or error 205 L...

Page 16: ...empts within a set interval 1 Go to Settings Max number of restarts 2 Enable the function 3 Set the interval within which the allowed number of restarts are to be counted 4 Set the maximum number of p...

Page 17: ...to its normal stage when the temperature has dropped to its trigger level If there is moisture in the pump then the moisture sensor will keep the series connection open until the pump is opened and se...

Page 18: ...te the warning Contactor wear out appears When 100 of the estimated wear out for the contactor is reached the alarm code 220 Contactor wear out appears on the operating panel and the controller will n...

Page 19: ...onics Network Intercommunications bus is a fieldbus developed by Grundfos to meet the need for data transfer in all typical Grundfos motor or pump applications Grundfos devices with GENIbus can be wir...

Page 20: ...itch off the power supply before you start any work on the product Make sure that the power supply cannot be switched on accidentally Fault finding and fault correction must be carried out by qualifie...

Page 21: ...Wrong configuration Alarm code 25 is shown on the display The alarm symbol on the display turns red and the pump stops Alarm code Wrong configuration is displayed in Grundfos GO Remote Cause The leve...

Page 22: ...shown on the display The alarm symbol on the display turns red and the pump stops Alarm code Drive unit communication fault is displayed in Grundfos GO Remote Cause Internal communication fault Remedy...

Page 23: ...e Change the sensor if needed Related information 6 6 1 Setting the after run delay high level 8 23 Code 181 Signal fault PTC input Alarm code 181 is shown on the display The alarm symbol on the displ...

Page 24: ...1 7 6 DOL PI 7 6 A2 and 40 C 104 F 1 When the maximum number of running pumps is set to 1 it is possible to set the nominal pump current to 12 A 2 When the maximum number of running pumps is set to 1...

Page 25: ...2 3 2 Protection of controller and supply cables 7 2 Replacing the battery 10 Disposing of the product This product or parts of it must be disposed of in an environmentally sound way 1 Use the public...

Page 26: ...ps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Tel 82 2 5317 600 Fax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biznesa centrs Augusta Deglava iel 60...

Page 27: ...demarks displayed in this material including but not limited to Grundfos the Grundfos logo and be think innovate are registered trademarks owned by The Grundfos Group All rights reserved 2020 Grundfos...

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