GSI Group 225 W x 225 T, Installation And Operation Manual

Page 1: ...PNEG 1993 CE Compliant E Series Chain Conveyors All Models Installation and Operation Manual Original Instructions PNEG 1993 Version 2 0 Date 04 26 16...

Page 2: ...3 2 Risk of break up during operation 1 3 7 Risk related to moving parts 1 3 8 Choice of protection against risks arising from moving parts 1 3 8 1 Moving transmission parts 1 3 8 2 Moving parts invo...

Page 3: ...ions but not inclusive of sub clause u 1 7 4 3 Sales literature This declaration applies only to the mechanical elements of the above machines and does not imply conformity by any other items of equip...

Page 4: ...hain Conveyors All Models All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make...

Page 5: ...24 Chain Installation 28 Gear Motor Installation 30 Chapter 4 Electric Operated Gate Installation 31 Overall Head Gate and Intermediate Gate Dimensions 31 Cut Trough Bottom for Intermediate Gate 32 Mo...

Page 6: ...fied persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment...

Page 7: ...ION NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoi...

Page 8: ...up and back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety sign...

Page 9: ...ents cleaning or maintaining equipment ST 0027 2 Stay Clear of Hoisted Equipment Always use proper lifting or hoisting equipment when assembling or disassembling equipment Do not walk or stand under h...

Page 10: ...ially toxic fumes and dust Hazardous fumes can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area Dispose of paint and solvent pro...

Page 11: ...ized access Make sure that hot surfaces have had adequate time to cool before working on or in the equipment Lock out and tag out power supplies and fuel supplies to all equipment Do not attach liftin...

Page 12: ...s Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience an...

Page 13: ...ever be used with personnel inside the store or bin 5 Electrical control systems shall be designed to the requirements of the Machinery Directive 2006 42 EC risk assessment and should be in accordance...

Page 14: ...grain bin 14 Keep hands and feet away from all moving parts 15 Always think before acting Never act impulsively around the equipment Correct Installation Final installation shall be in accordance wit...

Page 15: ...of a fault 2 Lockable main safety disconnect a Disconnects all electrical power 3 Lockable motor service disconnect a Adjacent to each motor or group of motors b Disconnects all power to the motors 4...

Page 16: ...ll include a Short circuit protection b Start stop controls labelled 1 and 0 respectively c Equipment shall not immediately re start following reestablishment of power d Motor circuits shall include o...

Page 17: ...and on it It is recommended NEVER to walk on the surface of the stored material If grain has stopped flowing become bridged capped or crusted the only safe way to remedy this is from the outside of th...

Page 18: ...ain Conveyors All Models 2 Safety Decals Below are the safety warning decals that should be fitted and visible legible at all times DC 2259M GSI Group 1 DC 2259M on head and tail section On side not v...

Page 19: ...2 Safety Decals PNEG 1993 CE Compliant E Series Chain Conveyors All Models 19 DC 2258M on intermediate trough sections DC 2258M GSI Group DC 2258M GSI Group...

Page 20: ...rmity and apply the CE mark in accordance with the EU Machinery Directive 2006 42 EC The rating plate supplied with the drive unit should be fitted Length 176 ft 53 7 m Max Chain Speed 167 FPM 0 85 m...

Page 21: ...llation Preparation Arrange the conveyor components Provide suitable support for the conveyor items for assembly at ground level Layout the conveyor sections on supports assembly order starting with t...

Page 22: ...3 Installation 22 PNEG 1993 CE Compliant E Series Chain Conveyors All Models Head and Tail Identification Figure 3A Head Section Figure 3B Tail Section...

Page 23: ...ssembly 1 Assemble A 2 Install C 3 Check dimensions See Figure 3D 4 Leave B off Figure 3D Check Dimensions Ref Description Hardware A Bottom Plate M08 Flat Head Socket Cap Screw M08 Flange Nut B Cover...

Page 24: ...ble Conveyor Sections 1 Side and bottom of sections are punched to emboss at both ends for connecting purpose See Figure 3E Figure 3E 2 Connecting bracket is punched in the same pattern as head tail B...

Page 25: ...hain Conveyors All Models 25 Assemble Conveyor Sections Continued 3 Before connecting intermediate together bend down both the ends of rails slightly 1 4 mm to ensure smooth chain travel See Figure 3H...

Page 26: ...in Conveyors All Models Assemble Conveyor Sections Continued Figure 3I Connecting Sections NOTE Head tail bypass inlet and intermediate all fit in a similar fashion Ref Description A M08 Flat Head Soc...

Page 27: ...er 2 Remove 10 mm off edge 3 Repaint to prevent corrosion 4 Fit cover to tabs See Figure 3J 5 Caulk joint NOTE Modification is only in case of assembling BPI with intermediate Ref Description Hardware...

Page 28: ...t E Series Chain Conveyors All Models Chain Installation Figure 3K Chain Travel Direction Bottom Run 1 Assemble and install in 5 m sections 2 1 5 m section used to adjust final length Ref Description...

Page 29: ...eries Chain Conveyors All Models 29 Chain Installation Continued Figure 3L Adjust Chain Tension Figure 3M Check Correct Alignment Ref Description B Take Up Screws C Horizontal C Channel Ref Descriptio...

Page 30: ...if necessary Figure 3N Clean the Conveyor Input Shaft Figure 3O Fit Gear Motor into Drive Figure 3P Lock the Motor into the Drive Figure 3Q Assembled View NOTE Before first run remove the locking rubb...

Page 31: ...Gate Gate Size Conveyor Width Part A mm B mm C mm 225 W x 225 T Head gate ECHG225 ES 550 636 5 225 Intermediate gate ECCG225 ES 810 636 5 225 300 W x 225 T Head gate ECHG300 ES 550 786 5 300 Intermed...

Page 32: ...te sections as shown in Figure 4B 2 The bottom of intermediate needs to be cut using appropriate template ECCGxxx TEMPLATE 3 Also drill the side holes C using given template ECCGxxx TEMPLATE 4 Remove...

Page 33: ...Install the motor bracket C to the gate Then attach the motor A to the bracket C as shown in Figure 4C using the provided hardware F and G Figure 4C Motor Bracket Installation Ref Description Ref Des...

Page 34: ...is completely open or closed J and K See Page 35 4 After switches B are securely fastened adjust plunger so they come in contact with tripper blocks on underneath side of slide plate 5 Disconnect the...

Page 35: ...ertically When the switch target on the gate push in the limit switch arm vertically the motor will stop See Figure 4E and Figure 4F Figure 4E Closed Position Figure 4F Open Position Ref Description I...

Page 36: ...tom of Intermediate Gate and Head Gate 1 Attach the gate A to the connection flanges and trough bottom using supplied hardware B and C See Figure 4G 2 Seal all connections with a silicon based caulk t...

Page 37: ...4H 2 Remove bearing on the long side of the shaft B 3 Flip shaft B and re install bearing C 4 Tighten set screws A on shaft 5 On guard move filler plate to opposite side if applicable 6 If gate will b...

Page 38: ...E to the cover as shown in Figure 4I by using bolt H and nut G Figure 4I Cover Installation 3 Install the limit switch I to the bracket J as shown in Figure 4J Figure 4J Limit Switch Installation Ref...

Page 39: ...Series Chain Conveyors All Models 39 5 Electrical Installation Example electrical control with safety circuit See section electrical safety on Page 15 Figure 5A NOTE The parts pointed out on this pag...

Page 40: ...or 3 Pole E Motor Over Current Relay F Motor Starter Contactor G Motor Service Disconnect H and I Control Transformer Primary Protection Fuses J Control Isolating Transformer K Control Transformer Sec...

Page 41: ...PNEG 1993 CE Compliant E Series Chain Conveyors All Models 41 6 Reducer Lubrication Figure 6A...

Page 42: ...0 0 90 1 20 0 95 0 95 SK2282 A 1 65 2 40 1 90 2 00 1 80 1 80 SK3282 A 3 15 4 10 3 25 4 10 3 15 3 15 SK4282 A 4 70 6 10 4 75 5 40 4 70 4 70 SK5282 A 7 50 8 80 8 80 8 80 7 20 7 20 SK6282 A 17 00 14 00 1...

Page 43: ...4 WE 680 CLP PG 220 ISO VG 220 25 80 C Enersyn SG XP 220 Alphasyn GS 220 Alphasyn PG 220 Tribol 800 220 RENOLIN PG 220 Kl bersynth GH 6 220 Mobil Glygoyle 220 Omala S4 WE 220 Synthetic Oil Hydrocarbon...

Page 44: ...see that the chain and its wear pads are not catching on flanges or rubbing on the trough sides due to the sprockets not being centered within the box 3 Ensure a break in period whereby the chain is...

Page 45: ...bearing is re lubricated all other bearings should also be lubricated Do not over lubricate as this will destroy bearing seals 3 Check gearbox lubrication See lubrication table on Page 43 and manufact...

Page 46: ...ion Sensor Figure 8A Whirlygig Motion Sensor Ref Description A 10 mm Screws Four 4 Supplied B 18 30 mm Bracket Supplied C Cylindrical Sensor D M800 Sensor E Whirligig F Cover G Tap Shaft for 1 2 12 mm...

Page 47: ...make flush 3 Worn drive components 3 Check oil level and shaft seals belt misalignment loose belts 4 Worn sprocket 4 Replace 5 Return rail alignment 5 Check rail alignment Uneven UHMW paddle wear 1 Co...

Page 48: ...48 PNEG 1993 CE Compliant E Series Chain Conveyors All Models NOTES...

Page 49: ...SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is...

Page 50: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...