GSI Group Chi-Town, Installation & Operation Manual

Page 1: ...PNEG 297 Chi Town Heater Installation Operation PNEG 297 Date 12 05 07...

Page 2: ...Reset lockout after 30 second flame out 7 Indicator light 8 Pressure gauge 9 Regulator adjusted 10 Solenoid valve operates correctly 11 Unit cycles ON to OFF 12 Burns evenly around ring 13 All decals...

Page 3: ...Installation 10 Fuel Connection 11 Electrical Connection 11 Second Heater Installation 13 Chapter 6 Installation Operating 14 Bin Configuration 14 Chapter 7 Operating Instructions 15 Heater Operation...

Page 4: ...ncipal concern of the The GSI Group Inc GSI is your safety and the safety of others associated with grain handling equipment This manual is written to help you understand safe operating procedures and...

Page 5: ...Avoid any alteration to the equipment such alterations may produce a very dangerous situation where serious injury or death may occur This is the safety alert symbol It is used to alert you to potenti...

Page 6: ...uctions is a misuse of the equipment GSI DOES NOT WARRANT ANY ROOF DAMAGE CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRESSURE FROM FANS OR OTHER AIR MOVING SYSTEMS ADEQUATE VENTILATION AND OR MAKEUP AIR D...

Page 7: ...em and so that you will have adequate power supplied to your unit If a decal is damaged or missing contact The GSI Group Inc 1004 E Illinois St Assumption IL 62510 Ph 1 217 226 4421 A free replacement...

Page 8: ...Town Heater 3 SAFETY DECALS CAUTION Thermostat must be installed for operation DC 1702 Failure to do so may damage equipment and cause fire IMPORTANT THIS UNIT IS WIRED FOR 115 VOLT 1 PHASE POWER SUP...

Page 9: ...110 lbs Propane Vapor Orifice inches 5 32 Maximum Fuel Flow CFH 475 Min Operating Pressure psi 1 Max Operating Pressure psi 15 Min Supply Line inches 1 2 BTU Rating Max Pressure 1 100 000 Natural Gas...

Page 10: ...rackets on fan as indicated by the arrows shown in Figure 5A Install loosely 2 Set heater in place and install fourth 4 mounting bracket 3 Level heater and tighten mounting brackets 4 Attach heater to...

Page 11: ...els but have a larger orifice to accommodate lower pressure sometimes found with natural gas 2 Run proper size line see specifications on Page 9 to pipetrain on heater Have a qualified gas service per...

Page 12: ...12 PNEG 297 Chi Town Heater 5 INSTALLATION Figure 5B Heater Wiring Installation on a Fan Unit...

Page 13: ...100283 in primary heater control box 2 Connect wire between terminal 13 on relay base to terminal 3 on terminal strip in primary heater 3 Connect wire between terminal 14 on relay base to terminal 6 o...

Page 14: ...Plenum Temperatures Important DO NOT EXCEED PLENUM TEMPERATURES LISTED IN TABLE Operating Temperature Table Note THIS TABLE IS NOT INTENDED AS A DRYING GUIDE IT SHOULD BE USED AS A REFERENCE FOR SETTI...

Page 15: ...etting 5 Turn heater toggle switch to ON 6 Heater should now be lit If not check to see that all gas is on and thermostat is wired in 7 Watch thermometer on plenum and when it reaches desired temperat...

Page 16: ...725 832 764 880 624 930 877 12 14 15 1 019 418 1 100 780 1 136 675 Fan Model Static Pressure Heat Rise Degrees F 20 30 40 50 60 70 80 10 HP 2 1 2 4 5 8 10 14 3 1 2 3 5 7 9 12 4 1 2 3 4 6 8 12 5 1 2 3...

Page 17: ...40 688 480 793 520 888 160 973 440 1 051 440 1 126 320 Fan Model Static Pressure Heat Rise Degrees F 20 30 40 50 60 70 80 10 HP 2 1 1 2 3 4 6 7 3 1 1 2 3 4 5 7 4 1 1 2 3 4 5 6 5 1 1 2 2 3 4 5 15 HP 2...

Page 18: ...r moisture vibration or rodent damage Inspect and tighten all loose terminal connections Replace any damaged wiring 2 Remove burner orifice tube and inspect for dirt or foreign material Clean out if n...

Page 19: ...PNEG 297 Chi Town Heater 19 9 WIRING Figure 9A Note Move transformer wire from terminal 3 to 8 for continuous spark...

Page 20: ...20 PNEG 297 Chi Town Heater 10 SCHEMATIC Figure 10A Note Move transformer wire from terminal 3 to 8 for continuous spark...

Page 21: ...condition The light will stop blinking after the 10 second time period The heater cannot be restarted if the light is blinking continuously Thermostat Cycle The heater thermostat will cycle the gas s...

Page 22: ...2 5 Look for loose wires or incorrect wiring 2 Ignitor Spark plug 2 Turn gas OFF to heater Check gap on ignitor Check porcelain for any sign of cracks Remove plug wire from spark plug ignitor Carefull...

Page 23: ...PNEG 297 Chi Town Heater 23 13 PARTS LIST 1 Gas Heater Parts 2 Control Box Parts 3 Pipe Train Parts...

Page 24: ...24 PNEG 297 Chi Town Heater 13 PARTS LIST Gas Heater Parts...

Page 25: ...air Chi town RH LH 12 HF 7375 2 Chi Town Ignitor Bracket 13 HF 7377 N S 2 Bushing Dravo 9 16 CHI TOWN 14 HF 7636 1 Burner Pipe Band Chitown 15 HF 7758 1 Adapter Plate GRP 26 HTR 16 HF 8028 1 Flame Pro...

Page 26: ...26 PNEG 297 Chi Town Heater 13 PARTS LIST Control Box Parts...

Page 27: ...8 E105 1110 N S 1 Wire Kit Chitown In Black Box 19 E240 1107 0 16667 Connector T B 12 POLE 10A 12GA 20 FH 1058 0 5 Fuse Block 21 FH 1059 2 5 AMP Fuse 22 FH 1309 2 Lock Nut 1 2 INCH with Pipe T 23 FH 1...

Page 28: ...28 PNEG 297 Chi Town Heater 13 PARTS LIST Pipe Train Parts...

Page 29: ...6 18 Grade 8 S 6606 2 Bolt Flngs 5 16 18 x 3 4 ZN GR5 9 S 7215 2 Nut Flanged Whizz 1 4 20 ZINC 10 056 2222 0 1 Valve solenoid 1 2NPT 115V DIN 11 HF 7161 1 Chi town Orifice Pipe 9 00 12 HF 7714 1 Orifi...

Page 30: ...30 PNEG 297 Chi Town Heater NOTES...

Page 31: ...NOT BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH IN...

Page 32: ...urrent Installation Codes And Applicable Regulations Which Should Be Carefully Followed In All Cases Authorities Having Jurisdiction Should Be Consulted Before Installation Occurs The GSI Group Inc 10...