GSi 42-60 X Series, Assembly Instructions Manual

Page 1: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard Assembly Instructions PNEG 1773 EU Version 2 2 Date 12 19 17...

Page 2: ...e and Platform European Standard All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved t...

Page 3: ...sembly 34 Ladder Eave Platform Package 34 Platform and Safety Cage Bar 36 Platform and Handrail Package 37 Platform and Swing Gate Package 39 Platform Ladder Bracket Package 40 Platform and Safety Cag...

Page 4: ...he bill of lading to justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides...

Page 5: ...nqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equi...

Page 6: ...G CAUTION NOTICE This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if no...

Page 7: ...in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacture...

Page 8: ...Ladders stairways and platforms are for use by competent and trained personnel only Do not allow children or other unauthorized persons to have access to the equipment Access to the equipment must be...

Page 9: ...convenience and personal record keeping Date Employee Name Supervisor Name Stay Clear of Hoisted Equipment Always use proper lifting or hoisting equipment when assembling or disassembling equipment D...

Page 10: ...be stored in a dry climate controlled building If outdoor storage is unavoidable the materials should be stored so that they are raised above the ground and vegetation Any stacking and spacing materia...

Page 11: ...f missing decal contact us to receive a free replacement GSI Decals 1004 E Illinois St Assumption IL 62510 Phone 1 217 226 4421 Location Decal Decals Description Located next to aeration system DC 969...

Page 12: ...ne 3 Station another person outside the bin 4 Avoid the center of the bin 5 Wear proper breathing equipment or respirator Failure to heed these warnings will result in serious injury or death DC GBC 1...

Page 13: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 13 72 135 Ladder Eave Platform Assembly Instructions...

Page 14: ...all be assembled at the same time using 5 16 hardware NOTE Leave all hardware loose until completely assembled 3 Left platform bracket must line up with stiffener roof rib and rafter or beam if presen...

Page 15: ...Two 2 per 72 135 eave platform Attach using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 The end that mounts to the platform angle will be outside of the toe kick The end that mount...

Page 16: ...gure 4D on Page 17 Figure 4C Ref Description A Attach eave platform wall bracket to X series platform bracket using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 Attach at sidewall us...

Page 17: ...atform Left Outer and Inner Right Post Brace N S B STX 0324 X Series Eave Platform Right Outer Post Brace C Attach platform post brace using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10...

Page 18: ...Field cut to fit B STX 0038 Platform Handrail Short C STX 0075 Eave Platform Top Rail Long D LDR 4088 Small Intermediate Handrail 2 Field cut to fit E Attach upper handrails to platform posts using 5...

Page 19: ...ef Part Description A LDR 5218 Ladder Safety Gate B LDR 5185 Intermediate Platform Gate Bracket C Attach safety gate assembly to intermediate platform gate bracket using 5 16 18 x 1 flange bolt S 1026...

Page 20: ...to the stiffeners and sidewall B Top view of assembled eave platform for 72 135 and its relation to the stiffeners and sidewall C Distance between the bottom of the platform wall bracket and the horiz...

Page 21: ...ut Assemble the ladder and ladder brackets to the wall bracket using 5 16 hardware The top ladder rung must be level with the platform floor Figure 4H Ref Part Description A LDR 5178 Intermediate Plat...

Page 22: ...t using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 B LDR 5159 Eave Platform Ladder Bracket Two 2 parts bolted back to back Length of bolted parts dependent on bin diameter C Attach...

Page 23: ...ut Assemble the ladder and ladder brackets to the wall bracket using 5 16 hardware The top ladder rung must be level with the platform floor Figure 4J Ref Part Description A LDR 5178 Intermediate Plat...

Page 24: ...cket using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 B LDR 5159 Eave Platform Ladder Bracket Two 2 parts bolted back to back Length of bolted parts dependent on bin diameter C Att...

Page 25: ...parallel to the platform posts by adjusting the splice brackets The ladder will NOT be square to the platform due to the radius of the bin The side closest to the bin wall will be closer to the platf...

Page 26: ...lice using 5 16 hardware See Figure 4M Figure 4M Ref Part Description A LDR 5204 Safety Cage Splice Bracket B LDR 5167 Safety Cage Hoop Splice C Attach safety cage splice bracket to handrail post usin...

Page 27: ...NOTE Continue to Page 48 to see remaining ladder and cage layout Figure 4N Ref Part Description A STX 0076 Eave Platform Corner Post B LDR 5207 Eave Platform Inside Post Bracket C Attach eave platfor...

Page 28: ...28 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard NOTES...

Page 29: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 29 72 135 Ladder Only Eave Platform Assembly Instructions...

Page 30: ...ick plate splice plate LDR 5305 to eave handrail post STX 0076 using 5 16 hardware LDR 5207 will not be used in this package See Figure 4O below and Figure 4P on Page 31 Figure 4O Ref Part Description...

Page 31: ...ons PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 31 72 135 Ladder Only Eave Platform Package with Manway Guard Continued Figure 4P NOTE The parts pointed out on this page ar...

Page 32: ...drail 4 Field cut to fit H STX 0057 Manway Handrail Grab Bar 2 Attach using bin bolt and flange nut I STX 0215 Roof Stair Toe Plate J LDR 4087 Large Intermediate Handrail 4 Field cut to fit K Manway L...

Page 33: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 33 42 60 Ladder Eave Platform Assembly Instructions...

Page 34: ...to be attached at the same time as support angles NOTE When installing the top wind ring do NOT use the top set of holes in the stiffener NOTE Leave all hardware loose until completely assembled 2 Le...

Page 35: ...X Series Eave Platform Floor Right C STX 0142 X Series Eave Platform Toe Board D STX 0143 X Series Long Eave Platform Splice Angle E STX 0138 X Series Eave Platform Middle Angle 2 F STX 0136 X Series...

Page 36: ...re mounted to the inside of the post and the outside of the platform long angle Figure 4S Ref Part Description A STX 0139 X Series Eave Platform Outside Corner Post 2 B STX 0144 X Series Eave Platform...

Page 37: ...Ladder Cage and Platform European Standard 37 Platform and Handrail Package 4 Figure 4T shows the assembly of the platform handrails These must also be attached using 5 16 hardware Figure 4T NOTE The...

Page 38: ...ndrail Short F STX 0145 X Series Eave Platform Top Rail Long 2 G STX 0252 X Series Eave Platform Front Right Post Brace H STX 0253 X Series Eave Platform Back Right Post Brace N S I STX 0151 X Series...

Page 39: ...t to the gate before attaching it to the inside platform post using 5 16 hardware See Figure 4U Figure 4U Ref Part Description A LDR 5218 Ladder Safety Gate B STX 0139 X Series Eave Platform Outside C...

Page 40: ...the ladder and ladder brackets to the wall bracket using 5 16 hardware The top ladder rung must be level with the platform floor Figure 4V Ref Part Description A LDR 5178 Intermediate Platform Ladder...

Page 41: ...ate platform ladder bracket using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 B LDR 5159 Eave Platform Ladder Bracket Two 2 parts bolted back to back Length of bolted parts dependen...

Page 42: ...nd parallel to the platform posts by adjusting the splice brackets The ladder will NOT be square to the platform due to the radius of the bin The side closest to the bin wall will be closer to the pla...

Page 43: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 43 42 60 Ladder Only Eave Platform Assembly Instructions...

Page 44: ...mbly Instructions 44 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 42 60 Ladder Only Eave Platform Assembly Figure 4Y NOTE The parts pointed out on this page are listed on Pa...

Page 45: ...kick to ladder only handrail post and to platform inside center post H STX 0045 Stair to Roof Panel Angle Attach 2 I LDR 4087 Large Intermediate Handrail 2 Field cut to fit J LDR 4088 Small Intermedia...

Page 46: ...46 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard NOTES...

Page 47: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 47 Ladder and Safety Cage Layout...

Page 48: ...0 0 0 0 0 0 0 0 0 0 Bell Safety Cage 2 1 0 0 0 0 1 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Bell Safety Cage 3 0 0 1 0 1 0 0 1 1 1 1 1 0 0 0 0 0 1 1 0 0 0 0 0 1 1 0 0 Bell Safety Cage 4 0 1 0 1 0...

Page 49: ...6 Rings 37 Rings E Platform Located below Ring 23 24 24 25 26 27 28 24 24 4 Ladder Section 4 4 5 5 5 5 5 4 4 Safety Cage 4 Section 1 1 2 2 2 2 2 1 1 Safety Cage 3 Section 0 0 0 0 0 0 0 0 0 Bell Safety...

Page 50: ...Assembly Instructions 50 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 2 66 Commercial Ladder Offset and Platform Layout Figure 4Z 10 14 Rings A A A 15 21 Rings A C B B B C B...

Page 51: ...ructions PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 51 2 66 Commercial Ladder Offset and Platform Layout Continued Figure 4AA 22 28 Rings 29 35 Rings D D B A B C A C B A C...

Page 52: ...ssembly Instructions 52 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 2 66 Commercial Ladder Offset and Platform Layout Continued Figure 4AB 36 37 Rings A A B C D E F B C D E...

Page 53: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 53 Ladder and Safety Cage Assembly Instructions...

Page 54: ...TANT Use a hole in the horizontal seam and two 2 holes in the wall braces that allows the wall bracket to be aligned with the above wall bracket If they are NOT aligned the ladder will not be straight...

Page 55: ...dder C LDR 5169 Ladder Sidewall Bracket D LDR 5197 Ladder Bracket Wall Brace Two 2 bolted together E LDR 4198 Ladder Standoff Wedge Two 2 per wall bracket F LDR 4314 Ladder Standoff Two 2 per wall bra...

Page 56: ...gure 4AE Ref Part Description A 4FOOTRF 4 Roll Formed Ladder B LDR 5197 Ladder Bracket Wall Brace Two 2 bolted together C LDR 5169 Ladder Sidewall Bracket D LDR 4314 Ladder Standoff Two 2 per wall bra...

Page 57: ...ardware See Figure 4AF 5 Assemble the safety cage rail spacer bell safety cage hoops and cage bars to the ladder using 5 16 hardware See Figure 4AF Figure 4AF NOTE See table on Pages 48 and 49 for cor...

Page 58: ...Part Description A LDR 5162 Safety Cage Hoop Bracket B LDR 5164 Safety Cage Hoop Standard C LDR 5199 3 Safety Cage Bar D Attach safety cage bar LDR 5166 to safety cage hoop using 5 16 18 x 1 flange b...

Page 59: ...Part Description A LDR 5162 Safety Cage Hoop Bracket B LDR 5164 Safety Cage Hoop Standard C LDR 5166 4 Safety Cage Bar D Attach safety cage bar LDR 5166 to safety cage hoop using 5 16 18 x 1 flange b...

Page 60: ...hoop using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 F Attach safety cage bar to safety cage hoop using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 Ref Part De...

Page 61: ...ety Cage Hoop Bell B LDR 5162 Safety Cage Hoop Bracket C LDR 5166 4 Safety Cage Bar 4 D LDR 5548 4 Safety Cage Bar for Full 31 Bell 3 E Attach safety cage hoop bracket to safety cage hoop using 5 16 1...

Page 62: ...last ladder section to the intermediate platform using the ladder base and 5 16 hardware You must drill the platform floor to attach the ladder base to the platform See Figure 4AL Figure 4AL Ref Part...

Page 63: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 63 Ladder Intermediate Platform Package...

Page 64: ...Sidewall Angle B LDR 5183 Intermediate Platform Back Post Left C LDR 5172 Ladder Intermediate Platform D LDR 5184 Intermediate Platform Back Post Right E LDR 5179 Intermediate Platform Front Post 2 F...

Page 65: ...race to the intermediate platform front posts and wall angles with 5 16 hardware See Figure 4AN Attach the platform gate bracket to the gate before attaching it to the platform back post using 5 16 ha...

Page 66: ...intermediate platform door bracket to platform corner post using 5 16 18 x 1 flange bolt S 10260 and 5 16 18 flange nut S 10268 I Attach intermediate handrail to handrail post using 5 16 18 x 1 flang...

Page 67: ...67 Platform and Safety Cage Bar Package 3 Assemble the safety cage bars knee brace to the posts and front and back angles using 5 16 hardware See Figure 4AO NOTE Be sure the intermediate platform is l...

Page 68: ...ket using 5 16 hardware The top ladder rung must be level with the platform floor See Figure 4AP Figure 4AP Ref Part Description A 4FOOTRF 4 Roll Formed Ladder B LDR 5178 Intermediate Platform Ladder...

Page 69: ...sembled at the same time using 5 16 hardware NOTE Be sure the ladder flares are vertical and parallel to the platform posts by adjusting the splice brackets The ladder should be square to the platform...

Page 70: ...4 Assembly Instructions 70 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard Platform and Cage Package Continued Figure 4AR NOTE See Pages 54 60 for ladder and cage assembly...

Page 71: ...PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 71 Sidedraw Ladder Platform Package...

Page 72: ...ets using the 5 16 truss bolts Using 5 16 hardware assemble ladder sidewall angle to intermediate platform bracket Figure 4AS Ref Part Description A LDR 5172 Ladder Intermediate Platform Floor Pan B S...

Page 73: ...to platform handrail post with 5 16 hardware See Figure 4AT Figure 4AT Ref Part Description A LDR 5183 Intermediate Platform Back Post Left B LDR 5171 24 Safety Cage Bar 5 C STX 0254 Sidedraw Platfor...

Page 74: ...Field cut to fit B LDR 5182 Intermediate Platform Top Handrail C LDR 5302 Sidedraw Platform Handrail Short D LDR 4088 Small Intermediate Handrail 3 Field cut to fit E Attach upper handrails to platfo...

Page 75: ...tform gate bracket to the gate before attaching it to the platform back post using 5 16 hardware See Figure 4AV Figure 4AV Ref Part Description A LDR 5218 Ladder Safety Gate B LDR 5185 Intermediate Pl...

Page 76: ...plice brackets The ladder should be square to the platform Figure 4AW Ref Part Description A LDR 5164 Safety Cage Hoop Standard 4 B LDR 5493 Formed Ladder Flare 2 C LDR 5178 Intermediate Platform Ladd...

Page 77: ...g must be level with the platform floor See Figure 4AX below and Figure 4AY on Page 78 Figure 4AX NOTE See Pages 54 60 for ladder assembly instructions Ref Part Description A 4FOOTRF 4 Roll Formed Lad...

Page 78: ...4 Assembly Instructions 78 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard Platform Ladder Bracket Package Continued Figure 4AY...

Page 79: ...t Package Continued 7 Platform placed at the bottom of the ring in which sidedraw placed Figure 4AZ shows placement of 7 ring ladder package platform with sidedraw in 7th ring See Figure 4AZ NOTE Show...

Page 80: ...80 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard Platform Completed Assembly Drawings and Parts List...

Page 81: ...an Standard 81 5 Parts List 1 72 135 Ladder Eave Platform Assembly See Pages 82 84 2 42 60 Ladder Eave Platform Assembly See Pages 85 87 3 X Series Ladder Intermediate Platform Package See Pages 88 90...

Page 82: ...5 Parts List 82 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 72 135 Ladder Eave Platform Assembly...

Page 83: ...tform Top Rail Long 1 12 LDR 4087 Large Intermediate Handrail 2 13 LDR 4088 Small Intermediate Handrail 2 14 LDR 5185 Intermediate Platform Gate Bracket 1 15 LDR 5218 Ladder Safety Gate 1 16 LDR 5159...

Page 84: ...5 Parts List 84 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 72 135 Ladder Eave Platform Assembly Continued...

Page 85: ...5 Parts List PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 85 42 60 Ladder Eave Platform Assembly...

Page 86: ...5 Parts List 86 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 42 60 Ladder Eave Platform Assembly Continued...

Page 87: ...DR 5171 24 Safety Cage Bar 4 14 STX 0142 X Series Eave Platform Toe Board 1 15 STX 0143 X Series Long Eave Platform Splice Angle 1 16 LDR 5159 Eave Platform Ladder Bracket 2 17 LDR 5174 Intermediate P...

Page 88: ...5 Parts List 88 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard X Series Ladder Intermediate Platform Package...

Page 89: ...eft 1 8 LDR 5184 Intermediate Platform Back Post Right 1 9 LDR 5167 Safety Cage Hoop Splice 2 10 LDR 5164 Safety Cage Hoop Standard 4 11 LDR 5200 Intermediate Platform Wall Brace 2 12 LDR 5180 Interme...

Page 90: ...5 Parts List 90 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard X Series Ladder Intermediate Platform Package Continued...

Page 91: ...5 Parts List PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard 91 X Series Sidedraw Ladder Platform Package...

Page 92: ...5 Parts List 92 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard X Series Sidedraw Ladder Platform Package Continued...

Page 93: ...ost Left 1 8 STX 0254 Platform Corner Post 1 9 LDR 5167 Safety Cage Hoop Splice 2 10 LDR 5164 Safety Cage Hoop Standard 4 11 LDR 5302 Sidedraw Platform Handrail Short 1 12 LDR 5180 Intermediate Platfo...

Page 94: ...94 PNEG 1773 EU 42 135 X Series Ladder Cage and Platform European Standard NOTES...

Page 95: ...GN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive reme...

Page 96: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...