GSi Vane Axial Fan, Installation And Operation Manual

Page 1: ...PNEG 010 Vane Axial Fan Installation and Operation Owner s Manual PNEG 010 Version 7 0 Date 10 21 19...

Page 2: ...teners tight 11 Indicator light 12 All decals and serial number tag 13 Aesthetic appearance 14 Manual Tester Signature __________________________ Date ____________________________________ Record in th...

Page 3: ...n 21 Maintaining Grain Quality 21 Grain Storage 22 Fan Blade Removal and Installation 23 Removing the Fan Blade Assembly 24 Installing the Fan Blade Assembly 24 Chapter 7 Fan Service 27 Fan Blade Insp...

Page 4: ...of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in accor...

Page 5: ...mbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in...

Page 6: ...004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equ...

Page 7: ...inside the fan to clear debris while the fan is operating Damage to the equipment will result Lock out power source before making adjustments cleaning or maintaining equipment ST 0020 2 Lifting Hazard...

Page 8: ...vided for all powered air handling systems The manufacturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Operating fans d...

Page 9: ...nded drying temperatures Equipment has sharp edges that may cause serious injury To avoid injury handle sharp edges with caution and use proper protective clothing and equipment at all times All guard...

Page 10: ...Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record...

Page 11: ...facturer does not recommend the use of downward flow systems suction Severe roof damage can result from any blockage of air passages Running fans during high humidity cold weather conditions can cause...

Page 12: ...DC 889 Decal Danger High Voltage 1 2 DC 1225 Stay clear of rotating blade Blade could start automatically Can cause serious injury Disconnect power before servicing DC 1225 GSI Group 217 226 4421 WAR...

Page 13: ...ular to bin wall 4 Pad for heater not required but if it is to added pour the pad to cover both locations For fans and transitions used in aeration duct system applications refer the transition and ae...

Page 14: ...e from building in the bin See roof damage warning and disclaimer on Page 11 Power Supply Adequate power must be supplied to the fan for reliable operation Consult the local power company and have a r...

Page 15: ...n which can lead to premature wear and tear on fan components IMPORTANT Electrical installation must be performed by a qualified electrician in accordance with National and Local Electrical Codes Any...

Page 16: ...to make sure all control boxes are closed and no wiring is exposed Test Run When the fan is completely installed the unit will need to be checked for proper rotation Provide power to the fan controls...

Page 17: ...und has been installed by an electrician Proper Installation of the Ground Rod Ground rods and wires are not supplied It is recommended that the rod not be driven into dry ground The following steps e...

Page 18: ...0 75 HP 14 Diameter 18 Diameter 1 5 HP 3 HP 24 Diameter 26 Diameter 28 Diameter A Bolt circle 13 1 2 13 15 1 4 19 1 4 25 3 4 27 3 4 30 B Inside diameter 12 1 4 11 7 8 14 1 4 18 1 4 24 1 4 26 5 16 28 1...

Page 19: ...4 200 Run 10 14 14 14 10 14 14 14 300 Run 8 12 14 14 8 12 14 14 Fuse Size Slow Blow 15 10 5 5 15 10 5 5 Breaker Size 20 15 10 10 20 15 10 10 Fan Horsepower 1 1 2 3 RPM 3450 3450 Phase 1 3 1 3 Volts 23...

Page 20: ...un 3 6 10 10 3 6 10 10 300 Run 2 4 8 10 2 4 8 10 Fuse Size Slow Blow 40 25 15 15 40 25 15 15 Breaker Size 60 30 15 15 60 30 15 15 Fan Horsepower 10 15 RPM 3450 3450 Phase 1 3 1 3 Volts 230 230 460 575...

Page 21: ...comes to full operating speed in less than 10 seconds If there is any doubt as to proper operation check the current draw of the motor The motor amperage should not exceed the maximum full load amps l...

Page 22: ...Moisture Chart Approximate Allowable Holding Time for Field Shelled Corn to Maintain Grade Air Temperature Percentage Relative Humidity 35 40 45 50 55 60 65 70 75 80 85 90 95 100 20 F 11 2 11 7 12 7 1...

Page 23: ...NR NR 1 5 56 61 65 66 76 82 92 NR NR NR NR NR 3 44 51 52 57 63 69 78 93 NR NR NR NR 7 38 42 44 47 52 56 61 71 81 79 93 NR 10 35 37 41 42 45 49 53 62 71 72 82 92 15 30 32 35 39 40 42 45 54 63 62 70 80...

Page 24: ...e bushing with the key and slide the bushing onto the motor shaft NOTE Do not use excessive force to drive the bushing onto the shaft 5 Align bushing and hub keyways with the key Bushing should be flu...

Page 25: ...ttern one time at the final required torque setting 15 Install the grill guard and turn ON the main power source Figure 6A Vane Axial Fan Bushing Bolt Thread Bolt Torque Foot Pounds Bushing Bolt Threa...

Page 26: ...Assembly Continued Figure 6B Cutaway Drawing of Typical Propeller Installation Figure 6C Cap Screw Arrangement for Disassembly Figure 6D Cap Screw Arrangement for Reassembly Cap screws installed throu...

Page 27: ...ll result in a charge to the owner for repair 1 LOCK OUT THE MAIN POWER SUPPLY then remove fan guard venturi and blade as outlined earlier 2 Open motor junction box cover and disconnect the motor lead...

Page 28: ...size of the bearing the speed at which the bearing operates and the severity of the operating conditions Good results can be obtained if the following recommendations are used in the maintenance prog...

Page 29: ...al Usage 1800 RPM NEMA Frame Size 3600 RPM NEMA Frame Size Up to 280 incl Over 280 to 360 incl Over 360 Up to 280 incl Over 280 to 360 incl Over 360 Continuous Normal Duty 9500 Hrs 7400 Hrs 3500 Hrs 3...

Page 30: ...any loose connections 4 Incorrect wire size 4 See wire size charts on Page 19 for proper wire size and change if needed 5 Overload kicked out 5 Check manual reset push in to reset 6 Defective motor 6...

Page 31: ...8 User Servicing Instructions and Troubleshooting PNEG 010 Vane Axial Fan 31 Fan Troubleshooting Flow Chart...

Page 32: ...R 0145 MTR 0145 Motor 1 HP 1 PH 3400 RPM FH 5579 Motor 1 HP 1 PH 3500 RPM 3 F 7124 F 7252 F 7301 GRP VA Blade 4 F 7233 F 7233 F 7233 GRP Safety Washer 5 F 7177 F 7177 F 7178 Grill Guard 6 S 3611 S 660...

Page 33: ...rols 4 F 7254 F 7255 F 6920 F 6921 F 6923 Blade Assembly 5 MTR 0147 MTR 0141 MTR 0142 MTR 0143 MTR 0144 230V 1 PH Motor MTR 0002 MTR 0003 MTR 0088 MTR 0089 MTR 0085 230V 460V 3 PH Motor FH 6592 FH 659...

Page 34: ...34 PNEG 010 Vane Axial Fan 10 Wiring Diagrams 1 Phase 230 Volt Schematic...

Page 35: ...FF Switch Assembly 7 056 1941 6 3 HP 230V 1 PH Contactor 7 056 2078 7 5 HP 230V 1 PH Contactor 7 056 1994 6 7 5 HP 230V 1 PH Contactor 7 056 2030 7 10 HP 230V 1 PH Contactor 7 056 2030 7 15 HP 230V 1...

Page 36: ...10 Wiring Diagrams 36 PNEG 010 Vane Axial Fan 3 Phase 230 Volt Schematic...

Page 37: ...8717 Cable Tie 7 C 8715 Fuse Puller 8 056 1949 9 3 HP 230V 3 PH Contactor 8 056 1941 6 5 HP 230V 3 PH Contactor 8 056 2078 7 7 5 HP 230V 3 PH Contactor 8 056 2078 7 10 HP 230V 3 PH Contactor 8 056 19...

Page 38: ...10 Wiring Diagrams 38 PNEG 010 Vane Axial Fan 3 Phase 460 Volt Schematic...

Page 39: ...8 056 2110 7 Side Mount Contact 9 S 10630 Screw TCSF 8 32 x 1 2 PHP ZN 10 056 1948 1 3 HP 460V 3 PH Contactor 10 056 1949 9 5 HP 460V 3 PH Contactor 10 056 1949 9 7 5 HP 460V 3 PH Contactor 10 056 19...

Page 40: ...10 Wiring Diagrams 40 PNEG 010 Vane Axial Fan 3 Phase 575 Volt Schematic...

Page 41: ...056 2110 7 Side Mount Contact 9 S 10630 Screw TCSF 8 32 x 1 2 PHP ZN 10 056 1948 1 3 HP 575V 3 PH Contactor 10 056 1949 9 5 HP 575V 3 PH Contactor 10 056 1942 4 7 5 HP 575V 3 PH Contactor 10 056 1969...

Page 42: ...42 PNEG 010 Vane Axial Fan NOTES...

Page 43: ...itten authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility...

Page 44: ...ulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4...