GT POWER GT5500D, Operating Instructions Manual

Page 1: ...GT5500D ...

Page 2: ...ator 6 Warning Labels 7 Symbols and Meanings 8 Parts Diagram 10 Parts Explained 11 Assembling the Generator 12 Preparation before Operating 12 Starting the Generator 14 Shutting Down the Generator 15 Transporting 16 Maintenance 16 Storage 19 Environmental Requirements 19 Troubleshooting 20 ElectricalDiagrams 21 Calculating Your Power Needs 23 Warranty 25 ...

Page 3: ... performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools hoses and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Scope Of Product This product is suited for home ...

Page 4: ...e bedrooms Keep exhaust gas away from entering a confined area through windows doors ventilation intakes or other openings NEVER operate this product inside any building carport porch mobile equipment marine applications or enclosure even if windows and doors are open WARNING Starter cord kickback rapid retraction will pull hand and arm toward engine faster than you can let go which could cause br...

Page 5: ...n any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain or wet weather DO NOT handle generator or electrical cords while standing in water while bare foot or while hands or feet are wet DO NOT allow unqualified perso...

Page 6: ...loads OFF and disconnect from generator before stopping generator NOTE Improper treatment of generator could damage it and shorten its life Use generator only for intended uses If you have questions about intended use ask dealer or contact local service center Operate generator only on level surfaces DO NOT expose generator to excessive moisture dust dirt or corrosive vapor DO NOT use in the rain ...

Page 7: ...hine are to remind you of the safety regulations Rated Power 5 0kW Rated Frequency 50Hz Phase Single RatedVoltage 230V Rated Current 21 7A Weight 112kg Quality Class A Power Factor 1 0 Class G1 Serial andYear of Manufacture on Crankcas e Low power generator set EN 12601 ...

Page 8: ...occur Do not touch while operat ing High temperatures and open fire could cause fuel tank to explode Operate cautiously Equipment will get hot du ing operation Be careful not to scald skin Ensure generator is safely grounded before operating Do not use the plug or electric device in the rain or get generator wet Add engine oil Add fuel Wear hearing eye and breathing protection The rating plate on ...

Page 9: ...h may lead to suffocation Only use the generator in well ventilated areas Warning Dangerous voltages are present when the generator is in operation Generator must always be switched off before performing maintenance works Wear ear protection when operating the generator Disconnect all devices from the connections before performing maintenance works before leaving the device and after switching it ...

Page 10: ...l 5 Wheel 6 Foot 7 Dipstick 8 Oil Sensor 9 Speed Control 10 Fuel Injection Pump 11 Fuse Link 12 Engine Switch 13 Oil Pressure Indicator 14 Air Filter 15 Recoil Starter 16 Handrail Pipe 17 Oil Drain Bolt 18 Starter Motor 19 Battery 20 Muffler 21 Fuel Gauge 22 Fuel Tank Cap 23 Fuel Tank Parts Diagram ...

Page 11: ... Starts up and switches off the engine Wheels For ease of use when moving the generator Battery For starting up the generator If not used for three months the battery may need charging Dipstick For measuring engine oil level Ensure oil level is between MIN and MAX in the dipstick of oil filler cap before use Oil can be added after removing the oil filler cap Oil Drain Bolt Unscrew this bolt when r...

Page 12: ...th stake to prevent against electric shock from the generator frame in the case of a short circuit or other electrical malfunction of the generator or the connected load It is not required to be connected for operation of the generator it is an additional safety feature If in doubt if grounding protection is required for your application please check with a registered electrician as to your local ...

Page 13: ...ick 1 Stop filling occasionally to check oil level Be careful do not over fill Oil Viscosity Select the appropriate engine oil viscos ity based on the ambient temperature and use the SAE Service Grade Viscosity in the Chart 40 30 20 15W 40 10W 30 20 20oC 10oC 0oC 10oC 20oC 30oC 40oC Adding Fuel Fuel is highly flammable and poisonous Check SAFETY INFORMATION on pgs 4 6 carefully before filling Do n...

Page 14: ...e is difficult to start in cold weather turn the start switch to the HEATER position for about 10 20 seconds and then release Do not exceed this level Connecting the Battery Connect the battery wire to the battery red for positive and green for negative Make sure the nut is screwed tightly Do not make contact between positive and negative electrodes Turn On the Fuel Tap Turn the fuel tap to ON and...

Page 15: ... up the engine without load for about 3 minutes Connecting the Load Access electric equipment and turn the circuit breaker to ON Please note that when several loads are used at the same time do not use the next one unless the former one is running normally The total power of the loads should not exceed the rated power of the unit Disconnecting the Load Disconnect the electric equipment from the co...

Page 16: ...el tap should be turned OFF Do not overfill the tank Do not operate the generator while it is on a vehicle Take the generator off the vehicle and use it in a well ventilated place Transporting the Generator Take care not to drop or strike the generator when transporting To transport the generator lift by the correct lifting eyes as shown below Do not place heavy objects on the generator Correct Li...

Page 17: ...an and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapours Cooling air slots in the generator must not become clogged with debris Check for any foreign materials while changing the engine oil and report to repair agent if necessary Check the cleanliness of the generator frequently and clean when dust dirt o...

Page 18: ...engine oil sight glass 3 Lift and incline the machine take off the end cap at the bottom plate of machine 4 Remove the oil filler cap 5 Place an oil pan under the engine remove the oil drain bolt Drain the oil from the oil tank 6 Check oil filler cap O ring Oil drain bolt and Oil filler cap packing Replace immediately if damaged 7 Assemble oil drain bolt and oil filler cap packing 8 Add oil till t...

Page 19: ...e as follows Suitable temperature 10 40o Suitable humidity Lower than 95 Suitable altitude Under 1000 metres it should be used with lower power in districts higher than 1000 metres The generator set can only be loaded to the rated power under the specified environment conditions If the environment conditions are inconsistent with the above standards or if the cooling conditions of the engine and g...

Page 20: ...cessary Generator emits white smoke The temperature of the engine may be too low Run the engine with no load for more than 10 minutes The fuel oil may be contaminated Replace with clean oil Generator emits black smoke The air filter may be dirty Clean the filter element of the air filter The load may be too high Reduce load to the rated limit Generator emits blue smoke There may be too much engine...

Page 21: ...21 www gtpower co nz GT5500D Electrical Diagrams 230V 50Hz With heater SE Certified ...

Page 22: ...22 www gtpower co nz GT5500D 230V 50Hz Without heater SE Certified ...

Page 23: ...nning Watts Starting Watts Essentials Light Bulb 100 100 Refrigerator Freezer 1200 2400 Sump Pump 600 1800 Well Pump 1HP 2000 4000 Water Heater 4000 Security System 180 AM FM Radio 300 500 600 Battery Charger 12V 110 Heating and Cooling Air Conditioner 12000 BTU 1700 2500 Fan 300 600 Furnace Fan 1 3 HP 1200 2000 Home Appliances Microwave 1000 Electric Range One Element 1500 Electric Skillet 1250 C...

Page 24: ...24 www gtpower co nz GT5500D ...

Page 25: ...SS for a particular purpose are limited in duration to this express warranty After this period all risks of loss from whatever reason shall be on the purchaser B ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THIS PRODUCT C This warranty does not apply to any accessory or consumable items included with the product which are...

Page 26: ...26 www gtpower co nz GT5500D ...

Page 27: ...27 www gtpower co nz GT5500D ...

Page 28: ...tomer and will strive to provide you with the best service and reliability in the industry This product is backed by our extensive warranty and world wide service network To locate your nearest distributor or service agency visit www gtpower co nz or email us at info euroquip co nz ...