Gtec Online AP160N-6K-KS, User Manual

Page 1: ...USER S MANUAL For Models AP160N 6K KS AP160N 10K KS Uninterruptible Power System ...

Page 2: ...n Start up 18 4 1 Access to terminal block 18 4 2 Common input sources connection 19 4 3 Separate input sources connection 20 4 4 Frequency converter connection 21 4 5 UPS Initial Start up 21 5 Operation 23 5 1 Display Panel 23 5 2 Display functions 24 6 Communication 28 6 1 RS 232 and USB Communication Ports 28 6 2 Network Management Card Optional 29 6 3 UPS Management Software 30 7 UPS Maintenan...

Page 3: ...tages can occur when you least expect them and power quality can be erratic These power problems have the potential to corrupt critical data destroy unsaved work sessions and damage hardware causing hours of lost productivity and expensive repairs With the Online R T UPS you can safely eliminate the effects of power disturbances and guard the integrity of your equipment The UPS s flexibility to ha...

Page 4: ...2 Figure 1 2 AP160N 10K KS Online R T UPS as Tower installation Figure 1 3 AP160N 6K KS Figure 1 4 AP160N 10K KS Providing outstanding performance and reliability the UPS s unique ...

Page 5: ...e optimize recharge time Selectable High Efficiency mode of operation Start on battery capability for powering up the UPS even if utility power is not available Standard communication options one RS 232 communication port one USB communication port Optional connectivity cards with enhanced communication capabilities Optional installation method Rack Tower Firmware is easily upgraded without a serv...

Page 6: ...them UPS has provided earthed terminal in the final installed system configuration equipotent earth bonding to the external UPS battery cabinets An integral single emergency switching device which prevents further supply to the load by the UPS in any operation mode should be provided in the building wiring installation An appropriate disconnect device as short circuit backup protection should be p...

Page 7: ...ilding wiring terminal In order to completely disconnect the UPS firstly press the OFF button then disconnect the mains lead Ensure that no liquid or other foreign objects can enter the UPS The UPS can be operated by any individuals without previous experience 2 3 Maintenance servicing and faults The UPS operates with hazardous voltages Maintenance should be carried out only by qualified maintenan...

Page 8: ...ce personnel 2 4 Transport Please transport the UPS only in the original packaging to protect against shock and impact 2 5 Storage The UPS must be stockpiled in the room where is ventilated and dry 2 6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN 62040 2 Category C2 Radiated Emission IEC EN 62040 2 Category C2 EMS ESD IEC EN 61000 4 2 Level 4 RS IEC EN 61000 4 3 Level 3 EFT IEC EN...

Page 9: ...uency Signals IEC EN 61000 2 2 Warning This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances ...

Page 10: ...mage after acceptance file a claim for concealed damage 3 2 Unpacking the Cabinet CAUTION Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock CAUTION The cabinet is heavy Use caution to unpack and move the cabinet Be careful whe...

Page 11: ...UPS Figure 3 2 Unpacking the Cabinet of AP160N 10K KS UPS Step 2 Please lift carefully the cabinet out of the outer carton and set it on a flat stable surface see Figure 7 8 Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion ...

Page 12: ...ing the Cabinet Figure 3 3 Lifting the Cabinet of AP160N 6K KS UPS Figure 3 4 Lifting the Cabinet of AP160N 10K KS UPS Step 3 Discard or recycle the packaging in a responsible manner or store it for future use ...

Page 13: ...퍆䴰 ѻ 11 3 3 UPS Rear Panel This section shows the rear panel of the Online R T models 6K model Figure 3 5 AP160N 6K KS Rear Panel 10K model Figure 3 6 AP160N 10K KS Rear Panel ...

Page 14: ...n Figure 3 7 Front Panel 3 5 Rackmount Setup 3 5 1 To install the UPS 1 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack Locate the rails at the bottom of the 3U space for 6K and 5U space for 10K allocated for the UPS 2 Slide the cabinet into the rack see Figure 12 Figure 3 8 Installing the Cabinet ...

Page 15: ...the Batteries CAUTION This type of connection must be carried out by qualified electrical personnel Please connect an appropriate breaker between UPS and batteries Please use the 10AWG wire to connect UPS and batteries AP160N 6K KS 1 Open the front panel and put it on the UPS Fig 3 9 Open the front panel ...

Page 16: ... 14 2 Connect the batteries and UPS Fig 3 10 Connecting the UPS and batteries Breaker 3 Mount the front panel AP160N 6K KS 1 Connect the 10 AWG between UPS and batteries breaker ...

Page 17: ...llation of UPS with AC inputs CAUTION Online AP160N 6K KS AP160N 10K KS series support that the UPS can have separate AC inputs So before connecting wires of seperate AC inputs you should confirm that their earthing systems are identical Otherwise a transformer is necessary ...

Page 18: ...ss AC inputs UPS with separate Normal and Bypass AC inputs Earthing systems are identical Earthing systems are separate Three different installations can be choosen 1 Transformer in the Normal AC input 2 Transformer in the Bypass AC input ...

Page 19: ...17 3 Both of them have transformer Frequency converter without Bypass AC input ...

Page 20: ...ces connection Separate input sources connection Frequency converter connection UPS initial startup 4 1 Access to terminal block Access to terminal block remove the 2 screws of the terminal block cover Fig 4 1 Remove the terminal block for AP160N 6K KS Fig 4 2 Remove the terminal block for AP160N 10K KS ...

Page 21: ... CAUTION This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first Figure 4 3 Common input sources conection for 6K Model Figure 4 4 Common input sources conection for 10K Model ...

Page 22: ...ON This type of connection must be carried out by qualified electrical personnel CAUTION Always connect the earthing wire first Figure 4 5 Separate input sources connection for AP160N 6K KS Figure 4 6 Separate input sources connection for AP160N 6K KS ...

Page 23: ... 4 8 Frequency converter connection for AP160N 10K KS 4 5 UPS Initial Start up To start up the UPS Verify that the total equipment ratings do not exceed the UPS capacity to prevent an overload alarm 1 Verify that the batterties are connected 2 Set the upstream circuit breaker not included to the I position ON ...

Page 24: ...me At initial startup the UPS sets system frequency according to input line frequency input frequency auto sensing is enabled by default After initial startup auto sensing is disabled until manually re enabled by output frequency setting At initial startup input voltage auto sensing is disbaled by default When manually enabled by output voltage setting at the next AC startup the UPS sets output vo...

Page 25: ...UPS has a critical alarm the backlight changes the text to dark amber and the background to amber See Figure below Figure 5 1 6 10K Rack Tower On line UPS Control Panel There are four buttons on the control panel On Off Scroll up or back Scroll down or forward Select Table 1 Describes the functions of the LCD control buttons Control Button Sequence Function Press for more than 3 seconds ON OFF UPS...

Page 26: ...oggle the available options 4 Set the new option by pressing the button again for longer than one second The option stops flashing 5 2 Display functions The UPS provides useful information about UPS itself load status events measurements identification and settings through the front panel display Startup Screen During startup the Welcome logo on startup screen displays for five seconds and then de...

Page 27: ...e status icon in the middle of each status summary screen conveys the UPS status or mode Basic operating modes include Normal mode Battery mode Bypass mode Standby mode Table2 Status Summary Screens Status Summary Screen Description I nput 220 60 V H Z 200V 0 Out put 0 0 0 V H Z W UPS Critical Failure The UPS is in Fault mode The status icon and background of the icon are flashing I nput 0 0 V H Z...

Page 28: ...nies the switch to Battery mode I nput 220 60 V H Z 200V 100 Out put 220 60 6000 V H Z W High Efficiency Mode The status when UPS is operating in High Efficiency Mode I nput 220 60 V H Z 200V 100 Out put 220 60 6000 V H Z W Loading Status Status when UPS is feeding load through static bypass switch Icon and back ground of icon is flashing by inverting colors every second I nput 220 60 V H Z 200V 1...

Page 29: ... inverting color once per second I nput 220 60 V H Z 200V 100 Out put 220 60 6000 V H Z W Battery Test UPS is executing a Battery Test The notice and alarm screens are visible only when notices or alarms are active There is a separate screen for each active notice or alarm If there are no active notices or alarms a No Active Alarms message appears in a single screen between the UPS status summary ...

Page 30: ...ftware polls the UPS for detailed information on the status of the power environment If a power emergency occurs the software initiates the saving of all data and an orderly shutdown of the equipment The cable pins for the RS 232 communication port are identified in figure 26 and the pin functions are described in Table 3 Figure 6 1 RS 232 Communication Port DB 9 Connector Table 3 RS 232 Communica...

Page 31: ...NMP Card has SNMP and HTTP capabilities as well as monitoring through a Web browser interface connects to a twisted pair Ethernet 10 100BaseT network In addition This series UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following is the pin assignment and description of DB 9 connector in AS400 card Pin Description I ...

Page 32: ...Power is a brand new UPS monitoring software which provides user friendly interface to monitor and control your UPS This unique software provides safely auto shutdown for multi computer systems while power failure With this software users can monitor and control any UPS on the same LAN no matter how far from the UPSs ...

Page 33: ...nd follow the instruction described on the website to download the software 3 When downloading all required files from the internet enter the serial No 511C1 01220 0100 478DF2A to install the software When your computer restarts the WinPower software will appear as a green plug icon located in the system tray near the clock ...

Page 34: ...rting the UPS CAUTION The following procedure should be performed or supervised by personnel knowledgeable about batteries and the required precaution Keep unauthorized personnel away from UPS 1 Verify that the UPS is off and disconnected from utility power and batteries if the UPS requires any type of transportation 2 Place the UPS on a flat stable surface 7 3 Recycling the Used UPS Contact your ...

Page 35: ...er Rating 6KVA 5 4KW 10KVA 9KW Frequency Hz 50 60 50 60 Voltage 120 276 VAC 120 276 VAC Input Current 32A max 55A max Voltage 180VDC 240VDC Battery Current 38A max 52A max Voltage 208VAC 220VAC 230VAC 240VAC 208VAC 220VAC 230VAC 240VAC Current 28A 46A Dimension W D H mm 438 640 594 129 438 640 594 215 5 Net Weight KG 19 0 26 0 Gross Weight KG 22 8 30 8 Table6 Electrical performance Input Model Vol...

Page 36: ...000 2500 3000 3500 4000 4500 5000 Derating Power 100 95 91 86 82 78 74 70 67 Output Voltage Regulation Power Factor Frequency tolerance Distortion Overload capacity Current crest ratio 1 0 9 lag Synchronized 50 60Hz 10 in Line mode AC mode 0 1 of normal frequency in Battery mode THD 2 Full load Linear Load 5 for reference non linear load 102 130 load transfers to Bypass mode after 2 minutes 130 lo...

Page 37: ...nu Access to the most recent 128 events which may include active and closed alarms UPS Status Menu From the UPS Status menu you can access the following screens for troubleshooting information Status summary screen The status summary screen provides information on both mode and load When there is a critical alarm the status summary screen changes from its normal white text on a blue background to ...

Page 38: ...u can access the last 128 events which includes events notices and alarms arranged from newest to oldest Events notices and alarms are logged in the Event Log when they occur and if applicable when they were cleared as follows Events are silent conditions that are recorded in the Event Log as status information Events do not require a response Notices including active notice are recorded in the Ev...

Page 39: ...the UPS is in Battery mode The UPS is powering the equipment with battery power Prepare your equipment for shutdown In Eco Mode Alarm Code 63 The UPS is on bypass while operating on the High Efficiency setting The equipment transferred to bypass utility power as a normal function of High Efficiency operation Battery mode is available and your equipment is protected Epo Active Alarm Code 71 The ext...

Page 40: ...vary significantly Depending on the UPS load and number of Extended Battery Modules EBMs the Battery Low warning may occur before the batteries reach 25 capacity Service Battery Alarm Code 13 A faulted battery string has been detected and as a result the battery charger has been disabled until it is replaced Contact your service representative Output Overload Alarm Code 41 Output is overload Remov...

Page 41: ...tart the UPS Ambient Over Temperature Alarm Code 82 Indicates that the ambient temperature is higher than the operation temperature on specification BUS Over Voltage Alarm Code 21 Indicates that the UPS get BUS over voltage fault because of BUS The UPS transfers to Bypass mode if supporting the load BUS Under Voltage Alarm Code 22 Indicates that the UPS get BUS under voltage fault The UPS transfer...

Page 42: ...f UPS is negative Redundancy mode the fault UPS turn to fault mode without output Increase mode UPS1 UPS2 turn to fault mode Parallel cable loss Alarm Code E2 In parallel system parallel cable disconnect Disconnect parallel cable one turn to fault mode Parallel system battery status Alarm Code E6 UPS1 connect battery UPS2 without battery Check battery connect status Line input different Alarm Code...

Page 43: ...ncy lost Alarm Code ED Parallel system Redundancy lost alarm enable system load is increase Redundancy lost only notice client that system isn t redundancy Redundancy lost alarm disable can make this alarm disappear ...

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