gtm Crown Royal Stoves Multi-Pass 7200MP, Owner'S Manual

Page 1: ...nual RETAIN THIS MANUAL CONSERVEZ CE MANUEL UL 391 UL 726 CSA B366 1 Mailing PO Box 1237 Shipping 2716 Crescent Dr International Falls MN 56649 Ph 866 361 7355 Fax 218 283 5786 Web www crownroyalstoves com OWNER S MANUAL Multi Pass Series ...

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Page 3: ...D AIR 18 BRAZED PLATE 19 WATER TO AIR 20 STOVE COMPONENTS 21 CONTROL PANEL 23 START UP OPERATION 24 FILLING WATER JACKET 24 FIRING THE FURNACE 24 DAILY FUELING FIREING 25 SAFETY 25 POWER FAILURE 25 STARTING A COAL FIRE 26 MAINTENANCE 27 DAILY WEEKLY MONTHLY 27 ANNUALLY 27 OFF SEASON 27 ASH ROTATION DISPOSAL 28 CREOSOTE FORMATION REMOVAL 28 RUNAWAY CHIMNEY FIRE 28 TROUBLESHOOTING 29 ELECTRICAL TROU...

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Page 5: ...t corrosion resistance and heat transfer possible the firebox and outer drum are constructed out of 409 Titanium Enhanced Stainless Steel The Multi Pass Series furnaces are designed to be located next to your fuel storage for convenience and are normally filled once or twice a day depending on the temperature outside Our Multi Pass Series furnaces are often used to heat homes garages shops barns b...

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Page 7: ...s chemicals or oils 5 Furnace Sizing The size of a furnace should be large enough to provide sufficient heat without constant reloading Targeted burn times are around 12 hours an adequately sized furnace will provide enough heat for 90 of all heating days Inadequate size of furnace will lead to unattended fires that leave colder fireboxes and relighting will be dirtier because the flame quenching ...

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Page 9: ...ing and or ash removal doors open Do not store fuel or other combustible materials within marked installation clearances Inspect and clean flues and chimney regularly CAUTION Hot Surfaces Keep children away Do not touch during operation Do not start or operate furnace without checking heating fluid Check for buried cables and utility lines before digging trench For safety and proper temperature co...

Page 10: ...s when an electric current passes through the water Free oxygen in the water tank will promote rust and over time cause leaks and furnace failure Installing a ground rod and connecting to furnace 1 Near the furnace leg drive 8 grounding rod into the ground until it is close to the surface 2 Install a grounding terminal on the closest stove leg to the grounding rod with self tapping screws 3 Secure...

Page 11: ...FURNACE FLOOR PLAN Model 7200MP Model 7300MP 11 ...

Page 12: ...FURNACE FLOOR PLAN Model 7400MP Model 7500MP 12 ...

Page 13: ...eight feet The chimney manufacture also recommends that the height of the piping does not exceed a total of forty 40 ft When installing chimney please refer to manufactures recommendations and requirements for adequate clearances Furnaces come standard with the Selkirk brand 6 8 or 10 Anchor plate as well as a 12 chimney length Additional chimney components and lengths are available from your loca...

Page 14: ...thods are possible but the most important factor is if ground water comes in contact with your heating lines it will be the greatest heat loss to your system A minimum of R10 insulation value is recommended and a water tight vapor barrier such as a continuous poly tube of plastic PVC pipe to encase your insulation is a must NOTE If you need to bury lines under an area where vehicles will cross you...

Page 15: ...the a c coil If the central heating system is a hot water boiler system a water to water heat exchanger is needed The water from an open system will contaminate the closed system if the waters are mixed together It is advisable to install ball valves isolation flanges etc to make the removal and the replacement components easier Wiring Inside the Building The electrical wiring must be done by an e...

Page 16: ...Royal Stove shall be installed without changing the function of the controls or rewiring the original boiler A wiring interconnection is permitted The electrical system of both boilers shall be powered from a single branch circuit without exception FOR UNITS USED IN CANADA THE FOLLOWING IS RECOMMENDED Operate the existing boiler periodically to ensure that it will operate satisfactorily when neede...

Page 17: ...rol center Run 115V power to white and black wire of fan center coil Break one wire of gas boiler Aqua stat Hook one side of wire to brown wire of fan control center contact Hook other side of gas boiler Aqua stat wire to black on fan control center contact Set strap on Aqua stat to close at 100 120 degree WIRING DIAGRAM FOR GAS BOILER INSTALLATION 17 ...

Page 18: ...ter installation of the add on water to air exchanger the air flow must be increased to fuel the furnaces electric furnaces and electric gas furnaces Methods of doing this are BELT DRIVE SYSTEM Blower pulleys and motor pulleys may be changed but the electric current flowing through the motor shall not exceed the nameplate rating A blower motor or larger power may be used DIRECT DRIVE SYSTEM The mo...

Page 19: ...er heater needs to be turned off and the hot water heater is now a reservoir DOMESTIC SIDE FURNACE SIDE WITH BYBASS PART NUMBER DESCRIPTION PX4 12NL PEX X MALE ADAPTER NO LEAD 15 002 BALL VALVE NO LEAD FIP X FIP 110 164 UNION ELBOW IPS 304 003 X 2 1 2 RED BRASS NIPPLE 110 168 1 UNION ELBOW IPS 305 003 1 X 2 1 2 RED BRASS NIPPLE 15 003 1 BALL VALVE NO LEAD FIP X FIP PX4 16 NL 1 PEX X MALE ADAPTER N...

Page 20: ... PART NUMBER DESCRIPTION 10 007 1 1 4 COPPER ADAPTER C X FEMALE 15 003 1 BALL VALVE FIP X FIP PX4 16 1 PEX X MALE ADAPTER 107 144 MALE BOILER DRAIN MNPT 13 129 1 X BRASS HEX BUSHING 10 046 1 COPPER FITTING ADAPTER FTG X FEMALE 10 494 1 X 1 X 1 COPPER TEE 10 061 1 COPPER ADAPTER FTG X MALE 15 003 1 BALL VALVE FIP X FIP WATER TO AIR SETUP INSTALLATION 20 ...

Page 21: ...3 1 Silicone Covered Door Rope I 50 050 Black High Temperature Silicone J 50 094 Crown Royal Cast Iron Grate 50 095 Crown Royal Cast Iron Frame K 490043 Upper Blower Damper 3 75 490090 Lower Blower Damper 5 25 L Control Control Chemical Test Bottles M 490091 Ash Pan 7200MP 490092 Ash Pan 7300MP 490093 Ash Pan 7400MP 490094 Ash Pan 7500MP N 60 018 Water Level Indicator 7200MP 7300MP 7400MP 60 017 W...

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Page 23: ...at loss is reduced Only qualified personal should be adjusting the temperature controls The on and off switch is to shut the power off to the inducer blower when the firebox is being filled The outside light is wired so it can be turned on and off at a remote location CONTROL PANEL AQUA STAT Controls the water temperature inside the water jacket Factory set at 160 F with a 10 differential REOSTAT ...

Page 24: ...remove any air from the system CAUTION do not fire furnace until it is filled with water Allow furnace to run for two days and check water levels and fittings for leaks If all is okay you now should add the manufacturer s recommended water treatment FIRING THE FURNACE The furnace will continue to feed an air supply to the fire until your aqua stat shut off temperature is reached 160F On this initi...

Page 25: ...e excessive creosote and result in more fuel being consumed SAFETY Whenever the loading door is to be opened it should always be cracked slightly to allow oxygen to enter and burn off any combustion gases that are present before fully opening Failure to do this could result in sudden ignition of the unburned gases when the door is opened A stove should never be filled with excess coal so that the ...

Page 26: ...ot Keep the draft controls fully open to establish a hot fire quickly Wait until the hardwood has burned long enough to start breaking off into hot coals Add more hardwood if needed When there is a well established wood fire going with plenty of red hot wood coals start adding coal nut is preferred over stove size small amounts at a time Wait until the first layer of coal catches and is starting t...

Page 27: ...r until excess flows from the overflow pipe located in front of the chimney Annually Maintenance Lubricate fan solenoid shaft and shaker grate Check fan and solenoid to ensure proper air velocity is happening at ejection points Check the door gasket and replace if needed Clean out any ash buildup from back Check blower motor bushings and oil as needed Check air bypass tubes and chimney remove any ...

Page 28: ...orming creosote which clings to the interiors of the stove Creosote vapors condense in the relatively cool chimney of a slow burning fire as a result creosote accumulates on the flue lining When creosote ignites it creates an extremely hot fire and can cause damage to the stove and or persons The chimney and its connectors should be inspected at least twice amonth during the heating season to dete...

Page 29: ...is properly closed and the gasket is completely sealed Check that the solenoid damper plate is opening and closing without hang ups Check that the flexible air duct is connected to the blower and the bottom elbow of the furnace Check that the temperature settings are correct and water levels If furnace has shut down Check to ensure that the unit has power does the outside light work Check the wate...

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Page 31: ...ELECTRICAL WIRING DIAGRAM 7200MP 7300MP 7400MP 31 ...

Page 32: ...ELECTRICAL WIRING DIAGRAM 7500MP 32 ...

Page 33: ...ear Limited Warranty To retain warranty on Crown Royal Stoves it is required to use recommended treatment and submit annual samples for testing Failure to maintain treatment at recommended levels and annual water testing will result in a voided warranty Specifically designed for Crown Royal Stoves open loop design Helps protect system from scale sludge and corrosion Vapors help prevent corrosion t...

Page 34: ...e provided on all samples within 4 6 weeks If testing results are unsatisfactory recommendations of additional treatment will be given These recommendations will need to be performed and a retest is required to maintain warranty o Low Levels Additional treatment is to be added to system and a retest is required o High Levels Water will need to be drained and replaced with fresh untreated water and...

Page 35: ...ill result in a voided warranty Annually add of the required amount of treatment yearly this will keep levels balanced Follow directions for collection of water sample and mail to facility for testing annually Purchasing Water Treatment Water Treatment is specially formulated for Crown Royal Stoves To uphold warranty no other chemical may be substituted We encourage customers to contact your local...

Page 36: ...uce vomiting If vomiting occurs give fluids again GET IMMEDIATE MEDICAL ATTENTION DO NOT GIVE ANYTHING BY MOUTH TO AN UNCONSCIOUS OR CONVULSING PERSON NOTE TO PHYSICIAN Introduction into the body may lead to the formation of Methemoglobim which in sufficient concentration causes Cyanosis Since reversion of the Methemoglobin to Hemoglobin occurs spontaneously after termination of exposure moderate ...

Page 37: ...he operation of the furnace or damage incurred due to any heating system failure These furnaces are not intended to be the only source of heat therefore it is recommended that a back up system is in place to prevent damages caused by lack of heat No unauthorized adjustments or repairs will be covered bywarranty Greentech Manufacturing Inc does not warrant exterior paint or finish any damage caused...

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Page 39: ...ake sure the stove is registered in original owners name verify mandatory chemical was added to the system and yearly test results were sent in and came back satisfactory After approved you find a local welder to give an estimate to repair the stove which we approve and tell you the percentage covered This warranty is prorated so it will be covered by a percentage After you pay the bill you submit...

Page 40: ..._________ ________________________________________________________________ ________________________________________________________________ Repairs Required _________________________________________________ ________________________________________________________________ ________________________________________________________________ _______________________________________________________________...

Page 41: ...Please mark the affected area of the stove on the diagram below Model 7200MP Model 7200MP Model 7300MP Model 7400MP 41 ...

Page 42: ...Model 7500MP 42 ...

Page 43: ...pplications which range from refrigeration to heating due to the wide temperature range of the control stated above Typical applications include walk in freezers beverage coolers supermarket display cases for flowers produce meats convenience store refrigerated cases food warmers boiler control and certain industrial applications Save these instructions for future use WARNING 16E09 101 Optional Ac...

Page 44: ... REFER TO PAGE 6 STATUS INDICATOR LED LIT WHEN CONTROLLED LOAD IS ENERGIZED ON SEE NOTE TEMPERATURE UP BUTTON TEMPERATURE DOWN BUTTON MENU BUTTON PRESS TO ENTER MENU MODE REFER TO PAGES 4 5 SW1 Refrigeration Cool Heating Heat Switch SW1 must be set for system mode as shown To prevent electrical shock and or equipment dam age disconnect electric power to system at main fuse or circuit breaker box p...

Page 45: ...ptional connection to customer alarm equipment Binary Input Gold Plated Contacts 24 VAC Block not used TH Thermostat Hot TR Thermostat Return NTC Temperature Sensor PTC Temperature Sensor Fig 3 Line Voltage Application Power Stealing 120 VAC Hot Neutral L1 L2 208 240 VAC Voltage Input Load Power Stealing Power Stealing is an electronic design within the control that can eliminate the need to conne...

Page 46: ...how the set point temperature will operate the load terminal CI indicates the setpoint temperature will be the Cut In temperature CO indicates the temperature will be the Cut Out temperature See Operation section SOF Sensor Operation Failure Cool Heat 1 0 0 or 1 None Cooling Selects the operation of the Control Load relay in the event of a sensor failure in Cool mode 1 default will cause the load ...

Page 47: ...Set Point SP Cut In Differential 5 Setpoint temperature 40 Temperature Range 40 Setpoint Cut Out 45 SW1 Cool Set Point SP Cut Out Differential 5 Setpoint temperature 40 Temperature Range HEAT To use as a Heating control SW1 must be set to Heat The flame icon will display If control is in Heat mode and Set Point is selected as the Cut Out Temperature Operating Setpoint Differential Range Temperatur...

Page 48: ...should be given to these events to prevent a false alarm If the control set back feature is used to change the setpoint the delay period set in AL should consider the time it takes for the system to reach the set back temperature to avoid a false alarm Power Loss If the temperature control experiences an input power failure the control will close the alarm relay before total power of the control i...

Page 49: ...sistance KΩ 140 60 2 49 149 65 2 09 158 70 1 76 167 75 1 48 176 80 1 26 185 85 1 07 194 90 0 92 203 95 0 79 212 100 0 68 221 105 0 59 Temperature F C Resistance KΩ 40 40 613 31 35 640 22 30 668 13 25 697 4 20 727 5 15 758 14 10 789 23 5 822 32 0 855 41 5 889 Temperature F C Resistance KΩ 50 10 924 59 15 960 68 20 997 77 25 1035 86 30 1074 95 35 1113 104 40 1153 113 45 1194 122 50 1236 131 55 1279 ...

Page 50: ...line 1 888 725 9797 www white rodgers com www emerson com White Rodgers is a division of Emerson Electric Co The Emerson logo is a trademark and service mark of Emerson Electric Co TROUBLESHOOTING Temperature differential is wider than set Temperature change of customer s unit is fast and the Anti Short Cycle delay setting may be overriding the call to activate the heat or cool Solution lower Anti...

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